RYTEC Turbo-Slide Owner's Manual
RYTEC Turbo-Slide Owner's Manual

RYTEC Turbo-Slide Owner's Manual

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R
Y
T
E
C
®
Turbo-Slide
Owner's Manual
P.O. Box 403, One Cedar Parkway, Jackson, WI 53037
Phone: 262-677-9046
Fax: 262-677-2058
Rytec Website: www.rytecdoors.com, Rytec On-line store:
www.rytecparts.com
Rytec E-mail: helpdesk@rytecdoors.com, Parts E-mail:
parts@rytecdoors.com
[Revision: AA (2017-09-13), R1091004-0, © Rytec Corporation 2017]

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  • Page 1 ® Turbo-Slide Owner’s Manual P.O. Box 403, One Cedar Parkway, Jackson, WI 53037 Phone: 262-677-9046 Fax: 262-677-2058 Rytec Website: www.rytecdoors.com, Rytec On-line store: www.rytecparts.com Rytec E-mail: helpdesk@rytecdoors.com, Parts E-mail: parts@rytecdoors.com [Revision: AA (2017-09-13), R1091004-0, © Rytec Corporation 2017]...
  • Page 3 PO Box 403, Jackson, WI 53037, warrants to the original registered end-user commercial purchaser (“Buyer”) that the Turbo-Slide model (“Product”) sold to the Buyer will be free of defects in materials and workmanship (ordinary wear and tear excepted) for the time periods set forth below: •...
  • Page 4 Product Descriptions. Any description of the Products, whether in writing or made orally by the Seller or the Seller’s agents, including specifications, samples, models, bulletins, drawings, diagrams, engineering or similar materials used in connection with the Buyer’s order, are for the sole purpose of identifying the Product and shall not be construed as an express warranty.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS PAGE INTRODUCTION ....................1 HOW TO USE MANUAL ....................1 DOOR SERIAL NUMBER ....................1 GENERAL ARRANGEMENT OF DOOR COMPONENTS ..........2 OPERATION ....................3 CONTROL PANEL ......................3 POWER DRIVE SYSTEM ....................3 MANUAL OPERATION ....................3 PHOTO EYES ........................ 4 DOOR PANEL RETENTION SYSTEM ................
  • Page 6 Substitute Parts ........................22 Return of Parts ........................22 DOOR SERIAL NUMBER .................... 22 RYTEC TECHNCIAL KNOWLEDGE CENTER ............23 RYTEC ON-LINE WEBSTORE ..................23 RETURNS POLICY FOR ON-LINE WEBSTORE ............23 Instructions to return items to webstore: ................23 BI-PARTING DOOR ASSEMBLY ................
  • Page 7 TABLE OF CONTENTS PAGE TURBO SLIDE MOTOR ASSEMBLY ................35 TURBO SLIDE MOTOR ASSEMBLY BOM ..............35 TURBO SLIDE CHAIN RELEASE ASSEMBLY ............36 TURBO SLIDE CHAIN RELEASE ASSEMBLY BOM ..........36 TURBO SLIDE CHAIN RETURN IDLER ASSEMBLY ..........37 TURBO SLIDE CHAIN RETURN IDLER ASSEMBLY BOM........
  • Page 9: Introduction

    DOOR SERIAL NUMBER can be found; on the will also cancel our warranty. The responsibility for the cover of the RYTEC System 4 control panel, the front successful operation and performance of this door is side outside edge of each door panel at yours.
  • Page 10: General Arrangement Of Door Components

    They should not be solely relied upon for the operation and maintenance of your door and its sub-assemblies. Bulb Seal Main Door Assembly’s Insulated Assembly (Top & Sides) Rytec Door Panels Head Assembly Rytec Photo eyes Control System 4...
  • Page 11: Operation

    The trolleys roll along tracks in the head assembly to move the door panel(s) back and forth to The Turbo Slide door is equipped with a Rytec open and close the door. System 4 Drive & Control. It is a solid-state,...
  • Page 12: Photo Eyes

    OPERATION—PHOTO EYES/DOOR RETENTION/DEFROST Insulated RYTEC RYTEC Rytec Door Door Motor Panels Assembly Drive The disconnect must be in the OFF RYTEC position and properly locked and tagged System 4 before performing the following procedure. Control Panel To manually open the door from the front, safety protocols must be followed first.
  • Page 13: Heat Tape Circuit

    PLANNED MAINTENANCE—RECOMMENDED SCHEDULE PLANNED MAINTENANCE Heat Tape Circuit The heat tape circuit is designed to help prevent frost RECOMMENDED SCHEDULE from building up along the bulb seal sections of the NOTE: The following maintenance schedule is door assembly that create the seal w/ the door panel. recommended.
  • Page 14: Door Retention Inspection

    Door Wall Wall Opening Figure 13 Offset stay roller 9” (R17-4” Thick Panel) Insulated from door jamb 11” (R25-6” Thick Panel) 3/8” Rytec Door Fused Panel TYP. Disconnect Door Jamb Head Anchor base Bulb Seal Assembly Stay Roller Stay Roller...
  • Page 15: Photo Eye Inspection

    3. Remove the cover from the upper junction box 3. Press the close (▼) key on the Rytec System 4 located above the door opening. (See Figure 17) Drive & Control Panel. The door should not move 4.
  • Page 16: Mounting Hardware Inspection

    PLANNED MAINTENANCE—QUARTERLY INSPECTION Mounting Hardware Inspection 1. Move the door to the fully closed position. 2. Remove power to the control panel by placing the fused disconnect in the OFF position. The disconnect must be in the OFF position and properly locked and tagged before performing the ½...
  • Page 17: Drive Chain Inspection

    PLANNED MAINTENANCE—QUARTERLY INSPECTION Drive Chain Inspection Drive 1. Move the door to the fully closed position. Chain 2. Remove power to the control panel by placing Loaded Deflection: ¼ the fused disconnect in the OFF position. Banana inch Min. Chain Guide The disconnect must be in the OFF position and Figure 24...
  • Page 18: Lubrication

    RYTEC also recommends that the chain be 6. If the trolley rollers are making noise or do not visually inspected for wear and proper tension move freely, inspect each roller assembly after at the same interval.
  • Page 19: Insulated Door Panel And Door Seal Inspection

    PLANNED MAINTENANCE—QUARTERLY INSPECTION Insulated Door Panel and Door Seal Inspection 6. Inspect the floor sweep along the bottom edge of each door panel. The cover should not be frayed, Door panels and bulb seals should be regularly torn, or loose. Replace or adjust as necessary. checked for ice buildup, damage, and wear.
  • Page 20: Bi-Parting Door Center Seal Inspection

    Center Edge turer of that particular activator. To set the auto- Seal Seal matic timer, refer to the Rytec System 4 Drive & Control Installation & Owner’s Manual. Defrost System (Optional System) HEAT TAPE INSPECTION 1. Remove power to the control panel by placing the fused disconnect in the OFF position.
  • Page 21: Wall Anchor Inspection

    PLANNED MAINTENANCE—QUARTERLY INSPECTION The disconnect must be in the OFF position Ensure that the heat tape is not routed near and properly locked and tagged before any moving parts. Also, verify that each performing the following procedure. cable is not kinked or twisted and that all slack is pulled from the entire length of the 2.
  • Page 22: Adjustments

    The fully open and fully closed limit switches are electronically controlled and adjusted through the control panel. To adjust the door limit settings, see Chain Drive the Rytec System 4 Drive & Control Installation & Tensioner Owner’s Manual. Adjusting bolt...
  • Page 23: Door Retention/Bulb Seal Adjustment

    ADJUSTMENTS— DOOR PANEL ALIGNMENT AND ADJUSTMENT contact with the floor to create a seal along the entire width of the door panel on both the front and back sides. The disconnect must be in the OFF position and properly locked and tagged before 6.
  • Page 24: Top/Head-Door Bulb Seal Adjustment

    ADJUSTMENTS— DOOR/BULB SEAL ADJUSTMENT NOTE: The head assembly trolley track is arranged 5. From the back side of the door panel (left or right to pull the door panel up and away from the side of the door), check the horizontal and bulb seal as the door opens, so the offset of vertical seal between the door panel and bulb the swivel hanger with respect to the bulb...
  • Page 25: Door Leading Edge Seal Adjustment Bi-Parting Doors

    ADJUSTMENTS—DOOR PANEL ALIGNMENT AND ADJUSTMENT 4. If any door seal adjustment is required on the In the event that the seal is either too tight or too bottom half of the door, loosen the screws loose between the door panel and the floor, the door panel itself can’t be raised or lowered, or the floor securing the door panel stay roller to the floor.
  • Page 26: Photo Eye Adjustment-Alignment

    ADJUSTMENTS—DOOR PANEL ALIGNMENT AND ADJUSTMENT PHOTO EYE ADJUSTMENT-ALIGNMENT the green light is on but the yellow light is off, check the alignment of the emitter and receiver modules Unless the photo eyes are knocked out of alignment, and clean each eye using window cleaner and a soft, they generally do not require alignment.
  • Page 27: Motor Brake Adjustment

    ADJUSTMENTS—MOTOR BRAKE 4. Inspect all photo eyes. If a photo eye appears have remained in place and seal properly against damaged, bent, or out of position, replace or the floor. Make any necessary adjustments. readjust the eye or mounting bracket as required. 5.
  • Page 28 ADJUSTMENTS—CHAIN RELEASE ASSEMBLY ADJUSTMENT 6. Re-check the height of the chain glide relative to Wrap Chain Chain Release the chain and adjust if necessary. Tighten the Release Cable Assembly Bracket chain glide bracket fasteners to 15 ft-lbs. (See Figure 46) 7.
  • Page 29 NOTES...
  • Page 30: Parts List

    PARTS LIST—PARTS ORDERING INFORMATION PARTS LIST Return of Parts Rytec will not accept the return of any parts unless PARTS ORDERING INFORMATION they are accompanied by a Return Merchandise How to Order Parts Authorization (RMA) form. 1. Identify the parts required by referring to the...
  • Page 31: Rytec Techncial Knowledge Center

    “Contact Us” WWW.Rytecdoors.com 1. Visit return center within your account to create a pull down tab a link to the Rytec Technical return merchandise authorization. Knowledge Center can be found by selecting the 2. Print the returns slip and the shipping label.
  • Page 32: Bi-Parting Door Assembly

    PARTS LIST—BI-PARTING DOOR ASSEMBLY BI-PARTING DOOR ASSEMBLY Bi-Parting Door Figure 48...
  • Page 33: Bi-Parting Door Assembly Bom

    BI-PARTING DOOR ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION Consult Factory Door Assy, Bi-Parting, Turbo-Slide, LH Consult Factory Door Assy, Bi-Parting, Turbo-Slide, RH (Shown) P1091100-2 Turbo-Slide Bi-Parting Head Assembly, RH (Shown) P1091100-1 Turbo-Slide Bi-Parting Head Assembly, LH P1091110-1 Door Panel Assembly, Bi-Parting, LH...
  • Page 34: Single Slide Door Assembly

    PARTS LIST—SINGLE SLIDE DOOR ASSEMBLY SINGLE SLIDE DOOR ASSEMBLY Single Sliding Door Figure 49...
  • Page 35: Single Slide Door Assembly Bom

    Head Assembly, 1 Way, Turbo-Slide, RH (Shown) P1091112-1 Panel Assy, 1-Way, LH (Opens to Left) Turbo-Slide P1091112-2 Panel Assy, 1-Way, RH (Opens to Right) Turbo-Slide (Shown) P1091170-0 Stay Roller Assembly, Turbo-Slide P1091180-X Stay Roller Assembly, Universal Cam (RH or LH)
  • Page 36: Bi-Parting Door Head Assembly

    PARTS LIST—BI-PARTING DOOR HEAD ASSEMBLY BI-PARTING DOOR HEAD ASSEMBLY Detail A See Detail C See Detail A See Detail B Bi-Parting Door Head Assembly Detail B Detail C Figure 50...
  • Page 37: Bi-Parting Door Head Assembly Bom

    BI-PARTING DOOR HEAD ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION P1091100-1 Head Assy, Bi-Parting, Turbo-Slide, LH P1091100-2 Head Assy, Bi-Parting, Turbo-Slide, RH (Shown) P1091120-2 Motor Assembly, Turbo-Slide, RH (Shown) P1091120-1 Motor Assembly, Turbo-Slide, LH P1091102-0 Header Hat Channel, 6M, Turbo-Slide P1091103-0 3"...
  • Page 38: Single Slide Door Head Assembly

    PARTS LIST—SINGLE SLIDE DOOR HEAD ASSEMBLY SINGLE SLIDE DOOR HEAD ASSEMBLY Detail A See Detail C Detail C See Detail A See Detail B Single Slide Door Head Assembly Detail B Figure 51...
  • Page 39: Single Slide Door Head Assembly Bom

    PARTS LIST—SINGLE SLIDE DOOR HEAD ASSEMBLY BOM SINGLE SLIDE DOOR HEAD ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION P1091101-1 Single Slide Head Assembly, LH, Turbo-Slide (Shown) P1091101-2 Single Slide Head Assembly, RH, Turbo-Slide P1091120-2 Motor Assembly, Turbo-Slide, RH (Shown) P1091120-1...
  • Page 40: Bi-Parting Door Panel Assembly

    PARTS LIST—BI-PARTING DOOR PANEL ASSEMBLY BI-PARTING DOOR PANEL ASSEMBLY Bi-Parting Door Panel Assembly Figure 52...
  • Page 41: Bi-Parting Door Panel Assembly Bom

    BI-PARTING DOOR PANEL ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION Consult Factory Bi-Parting Door Assembly, Turbo-Slide (Consists of 1 each Door Panel sub-assemblies items 1 & 2) P1091110-1 Panel Assy, Bi-Parting LH, Turbo-Slide (Constructed of items 3, 4, 6, & 7)
  • Page 42: Single Slide Door Panel Assembly

    Figure 53 SINGLE SLIDE DOOR PANEL ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION P1091112-1 Panel Assy, 1-Way, LH (Opens to Left) Turbo-Slide P1091112-2 Panel Assy, 1-Way, RH (Opens to Right) Turbo-Slide P1091113-0 Door Panel, 1-Way, Turbo-Slide P1091196-0A Panel Bottom Seal, 1-Way, R17, Turbo-Slide...
  • Page 43: Turbo Slide Motor Assembly

    ITEM QTY. PART # DESCRIPTION P1091120-1 Motor Assembly, LH, Turbo-Slide(Opposite Hand) P1091120-2 Motor Assembly, RH, Turbo-Slide (Shown) 1090233-1 Turbo-Slide Motor/Gearbox, LH Mount (Opposite Hand) 1090233-2 Turbo-Slide Motor/Gearbox, RH Mount (Shown) P1091121-0 Motor Mount Plate, Turbo-Slide P1091122-0 Idler Assembly, Turbo-Slide P1091123-0...
  • Page 44: Turbo Slide Chain Release Assembly

    Figure 55 TURBO SLIDE CHAIN RELEASE ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION P1091130-0 Chain Release Assy, Turbo-Slide P1091131-0 Chain Door Bracket Weldment, Turbo-Slide P1091132-0 Pivot Arm, Turbo-Slide P1091133-0 Door Bracket, Turbo-Slide P1091134-0 Extension Spring, Turbo-Slide P1091135-0 Cable, Chain Release, Turbo-Slide Consult Factory 1/4-20 x 1/2"...
  • Page 45: Turbo Slide Chain Return Idler Assembly

    TURBO SLIDE CHAIN RETURN IDLER ASSEMBLY Figure 56 TURBO SLIDE CHAIN RETURN IDLER ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION P1091140-0 Return Idler Assembly, Non-Drive, Turbo-Slide P1091141-0 Spring Hanger, Turbo-Slide P1091142-0 Idler Sprocket, Turbo-Slide P1091143-0 Tensioner L Bracket, Turbo-Slide Consult Factory ½-13 x 1.75 Long Round Head Square Neck Bolt...
  • Page 46: Turbo Slide Door Swivel Hanger Assembly

    TURBO SLIDE DOOR SWIVEL HANGER ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION P1091150-0 Assy, Door Swivel Hanger P1091151-0 Weldment, Door Swivel Hanger Bracket-Baseplate, Turbo-Slide P1091152-0 Trolley Connector Rod Ø1/2" Clevis Pin – 2” Long P1091217-0 Ø5/32 x 1.00” Long Cotter Pin Consult Factory...
  • Page 47: Turbo Slide Door Trolley Assembly

    TURBO SLIDE DOOR TROLLEY ASSEMBLY Figure 58 TURBO SLIDE DOOR TROLLEY ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION P1091160-0 Door Trolley Assembly, Turbo-Slide P1091161-0 Trolley Carriage Plate Ø72mm 82a Wheel – ABEC 7 Bearings P1091163-0 P1091162-0 Ø5/16" Machined Steel Shaft Washer, ¾”...
  • Page 48: Turbo Slide Stay Roller Assembly

    PARTS LIST—TURBO SLIDE STAY ROLLER ASSEMBLY TURBO SLIDE STAY ROLLER ASSEMBLY Figure 59 TURBO SLIDE STAY ROLLER ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION P1091170-0 Stay Roller Assembly P1091171-0 Stay Roller Base P1091172-0 Stay Roller Wheel ¾-10 x 4.50” Long Hex Head Bolt Consult Factory Ø3/4”...
  • Page 49: Turbo Slide Universal Cam Stay Roller Assembly

    Figure 60 TURBO SLIDE UNIVERSAL CAM STAY ROLLER ASSEMBLY BOM ITEM QTY. PART # DESCRIPTION P1091180-1 Assembly, Stay Roller, LH Cam, Turbo-Slide (Shown) P1091180-2 Assembly, Stay Roller, RH Cam, Turbo-Slide P1091181-0 Weldment, Swing Arm Base, Turbo-Slide P1091182-0 Swing Arm Plate, Turbo-Slide Consult Factory 7/8"...
  • Page 50: Turbo Slide Door Bulb Seal Assemblys

    PARTS LIST—TURBO SLIDE DOOR BULB SEAL ASSEMBLYS TURBO SLIDE DOOR BULB SEAL ASSEMBLYS Bulb Cut for mating to Top Bulb Seal (REF) Heat Tape Bolt Hole for Installed in Notch Mounting Bulb (Not Shown) Seal (REF) Side Bulb Assy Top Bulb Flap Seal on Assy Inside Edge(Side...

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