Page 1 Service Workshop Manual Octavia III 2013 ➤ Octavia III 2014 ➤ Gearbox 0D9-DSG Edition 05.2022 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability with respect to the correctness of information in this document.
Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 30 - Clutch 34 - Controls, housing 35 - Gears, shafts 39 - Final drive - differential Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 3: Table Of Contents
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Contents 00 - Technical data ........... .
Page 4 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Removing and installing the gearbox ......... . 103 Tightening torques for gearbox .
Page 5: Technical Data
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 00 – Technical data Safety instructions (SRL001993; Edition 05.2022) ⇒ p1.1 recautions for working on vehicles with start-stop sys‐ tem”, page 1 ⇒ p1.2 recautions during road tests in which testing and meas‐...
Page 6: Safety Precautions When Working On Cooling System
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Safety precautions when working on cooling system CAUTION Risk of injury from hot coolant or ejected vapour. When the engine is warm, the cooling system is under over‐...
Page 7: Identification
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Identification ⇒ i2.1 dentification”, page 3 ⇒ t2.2 he gearbox identification characters”, page 3 Gearbox identification Location of identification characters on the gearbox Example for a gearbox: The gearbox identification character is located at the top of the gearbox, close to the gearbox oil cooler.
Page 8 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 If they cannot be read, the gearbox identification characters are also located below the gearbox console. In order to read off the identification characters below the con‐...
Page 9 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE The pendulum support is damaged. If the engine/gearbox unit is lowered further, the pendulum support could be damaged. – When doing this, only lower the engine/gearbox assembly until the console can be pushed to the rear.
Page 10 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Setting selector lever control cable ⇒ a3.8 nd adjusting the selector lever control cable”, page 94 Tightening torques and summaries of components Note Replace bolts/nuts that are tightened at an angle of rotation, as well as replacement components after removal.
Page 11: Repair Instructions
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Repair instructions ⇒ o3.1 f cleanliness”, page 7 ⇒ r3.2 epair instructions”, page 7 ⇒ c3.3 orrosion”, page 11 ⇒ a3.4 nd sealing rings”, page 11 ⇒ n3.5 uts”, page 12 ⇒...
Page 12 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ If the gearbox has been replaced, check the gearbox oil lev‐ el and top up the gear oil, if required ⇒ g10.1 ear oil level”, page 212 Double clutch The clutch has 2 disc packs, so it is a dual-clutch gearbox.
Page 13 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Overflow pipe The overflow tube -arrow- is behind the drain plug and check screw for gear oil. The length of the overflow tube determines the oil level in the gearbox.
Page 14 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Other oils lead to malfunctions and front axle differential lock failure. • Check oil level in differential lock for front axle or top up with ⇒ t4.6 he oil level”, page 271 Handle differential lock for front axle, transport and store •...
Page 15: Contact Corrosion
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Install only adjusting washers which are in perfect condition (undamaged). Use of power screwdrivers A power screwdriver is generally understood to be a device that is driven by electricity or compressed air.
Page 16: Screws, Nuts
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Install sealing rings with the open side towards the oil. ♦ To coat the rings before installation, use only the oil for the given type of gearbox ⇒ Electronic Catalogue of Original Parts.
Page 17: Technical Data
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Technical data ⇒ c4.1 apacity”, page 13 ⇒ g4.2 earbox - engine”, page 14 ⇒ o4.3 f gear ratios”, page 15 Filling capacity • Observe the general repair instructions ⇒...
Page 18: Allocation Gearbox - Engine
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Allocation gearbox - engine Vehicles with petrol engine, front-wheel drive 6-speed dual-clutch gearbox DSG - 0D9 Front-wheel-drive Vehicles with petrol Gearbox identification characters engines 2.0 l/162 kW TFSI 2.0 l/169 kW TFSI...
Page 19: Calculation Of Gear Ratios
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Natural gas vehicles, front wheel drive 6-speed dual-clutch gearbox DSG - 0D9 Front-wheel-drive Natural gas vehicles Gearbox identification characters 1.4 l/81 kW TGI CNG Calculation of gear ratios...
Page 20: Electrical Components
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Electrical components ⇒ l5.1 ocation summary - electrical components”, page 16 Fitting location summary - electrical components 1 - Mechatronics for double clutch gearbox -J743- ❑ is checked by self-diag‐...
Page 21: Clutch
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 30 – Clutch Clutch ⇒ o1.1 f components - Dual clutch”, page 17 ⇒ a1.2 nd installing the clutch end cover”, page 17 ⇒ d1.3 ouble clutch”, page 22 ⇒...
Page 22 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Assembly sleeve -T10302- The cover is held in its position by a circlip. After the circlip is removed, the cover can be lifted from its position.
Page 23 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Pry out and remove the clutch end cover -2- through the opening for the starter with screwdriver -1-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 24 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The clutch cover -A- can only be handled as shown in the illustration! Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 25 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Guide the clutch cover horizontally and evenly over the en‐ tire mounting sleeve -T10302-. For this step the sealing lip is put into the installation position.
Page 26: Remove Double Clutch
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Install new circlip. • Only remove the assembly sleeve -T10302- after installing the circlip. – Installing the gearbox ⇒ t4.3 he gearbox”, page 178 – Pour in gear oil ⇒...
Page 27 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove the driver disc. – Removing the circlip -arrow-. • The circlip is replaced after removal. – Carefully remove the double clutch -A-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 28: Install Double Clutch
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 The drive shaft of the gearbox oil pump is inserted only after the installation of the new clutch. Place down the shaft until then. Install double clutch Special tools and workshop equipment required ♦...
Page 29 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • In order to install the clutch, the gearbox must be fixed firm‐ ly in a vertical position on the assembly support and the opening for the clutch must face upwards ⇒...
Page 30 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The ring joints -arrows- must not be positioned so that »one is above the other«, they are fitted correctly when they are offset with each other.
Page 31 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The double clutch must not fall into the clutch housing. • When inserting the double clutch, the retaining bolt -T10303- must be held in place by a second mechanic.
Page 32 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Only this circlip that has been removed can be reinstalled. Never fit a different one. – Carefully remove the driver disc from the new double clutch -arrows- and put aside.
Page 33 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 A - Universal dial gauge bracket -VW387- B - Retaining bolt -T10303- – Position the tips of the dial gauge on the drive shaft of the gearbox.
Page 34 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Lift the clutch upwards up to the stop and note the measur‐ ing result. Calculation to determine the correct circlip – Calculate according to the following formula and then deter‐...
Page 35 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The protruding bar on the driver disc -arrow B- must be posi‐ tioned above the coloured marking -arrow A- on the plate support. – Install the circlip of the driver disc -A-.
Page 36: Controls, Housing
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 34 – Controls, housing Mechatronics ⇒ o1.1 f components - mechatronics”, page 32 ⇒ a1.2 nd installing oil pan”, page 34 ⇒ a1.3 nd installing mechatronics”, page 41 ⇒...
Page 37 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 1 - Oil drain plug and check screw ❑ to drain off the gear oil ❑ 45 Nm 2 - Sealing ring ❑ Replace after disas‐ sembly 3 - Overflow pipe ❑...
Page 38: Removing And Installing Oil Pan
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ❑ pressed into the gearbox ❑ Replace after disassembly 11 - Gearbox oil pump ❑ Remove and install ⇒ a9.2 nd installing gearbox oil pump”, page 203 12 - Cover for gearbox oil pump ❑...
Page 39 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Removing – Shift selector lever into position “P”. – Remove the noise insulation ⇒ General body repairs, exteri‐ or; Rep. gr. 66; Noise insulation; Summary of components - noise insulation.
Page 40 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Vehicles with petrol engine – Release hose clamps -1- and -2- and remove air suction hose. Vehicles with diesel engine, radiator variant 1 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 41 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Vehicles with diesel engine, radiator variant 2 – Raise holding clamp -arrow-, remove bottom left coolant hose from radiator and drain coolant ⇒ Rep. gr. 19; Cooling system/coolant;...
Page 42 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 CAUTION Risk of injury due to hot oil. When the bolts are unscrewed, gear oil run out of the cover. – Wear safety gloves and safety goggles.
Page 43 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Cover the plug connection for the mechatronics with textile adhesive tape in order not to damage the O-rings when pulling them all the way around the plug.
Page 44 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Note In some versions, the on-board connectors for mechatronics ♦ are equipped with a securing clip, which holds the connector in its end position after locking. When disconnecting the connector, the bracket of the secur‐...
Page 45: Removing And Installing Mechatronics
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Note When removing the oil pan or replacing the mechatronics, top up using approx. 3 litres of gear oil. – Check gearbox oil level ⇒ g10.1 ear oil level”, page 212 –...
Page 46 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • If the gearbox is hot, the mechatronics may catch on the fitted pins. In this case, you must leave the gearbox to cool. Removing – Shift selector lever into position “P”.
Page 47 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Vehicles with diesel engine, radiator variant 1 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability with respect to the correctness of information in this document.
Page 48 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Raise holding clamp -1-, remove bottom left coolant hose from radiator and drain coolant ⇒ Rep. gr. 19; Cooling sys‐ tem/coolant; draining and filling coolant. When the hose is disconnect, only some of the coolant is drains out.
Page 49 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Allow the accumulated gear oil to flow out and then remove the oil pan with the seal. Approx. 3.0 ltr of oil flows out. • Replace oil pan seal and the screws after disassembly ⇒...
Page 50 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE There is a risk of destruction of the dual clutch gearbox me‐ chatronics -J743-. Static discharges may destroy the control unit and the mecha‐ tronics. – Only then touch or remove them after you have discharged yourself electrostatically at an earthed object beforehand, e.g.
Page 51 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE There is a risk of damage to the mechatronics for double clutch gearbox -J743-. – Never raise the mechatronics at the arm of the gearbox output rpm sender -G195- and -G196- or place it down on –...
Page 52 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The mechatronics for double clutch gearbox -J743- and the gearbox should have the same temperature. This prevents the dowel pins going in at an angle when inserted.
Page 53 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Level Screws Tightening torque / torquing angle -1- … -10- 5 Nm -1- … -10- Turn 90° further Note If a new mechatronic is installed, the sealing rings -arrows- ♦...
Page 54 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Moisten the O-rings -arrows- with gear oil and pull onto the mechatronic connector. – Completely remove the textile tape. • Before fitting the cover for the gearbox oil pump, clean the sealing surface on the gearbox.
Page 55 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE There is a risk of destruction of the dual clutch gearbox me‐ chatronics -J743-. Static discharges may destroy the control unit and the mecha‐ tronics. – Do not in any circumstances allow the gearbox plug con‐...
Page 56 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Install front left wheelhouse liner ⇒ General body repairs, ex‐ terior; Rep. gr. 66; Wheelhouse liner; removing and installing front wheelhouse liner. – Connect battery earth strap ⇒ Electrical system; Rep. gr. 27;...
Page 57: Replace The Securing Clip Of The On-Board Connector For Mechatronics
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Note When removing the oil pan or replacing the mechatronics, top up using approx. 3 litres of gear oil. – Check gearbox oil level ⇒ g10.1 ear oil level”, page 212 –...
Page 58 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Lever out the securing clip -1- from the connector -2- with a screwdriver -3-. – Place the new securing clip -1- on the connec‐ tor -2- as shown in the picture and secure -in the direction of the arrow-.
Page 59 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • As a result, the bracket of the securing clip must engage behind the connector lock -arrow-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 60: Angle Gearbox
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Angle gearbox ⇒ o2.1 f components - angle gearbox”, page 56 ⇒ a2.2 ngle gearbox”, page 56 ⇒ a2.3 ngle gearbox”, page 61 Summary of components - angle gearbox 1 - Screw ❑...
Page 61 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Socket insert 8 mm -T40276- ♦ Socket insert -T10107A- ♦ Engine support bracket -T10533- ♦ Tensioning strap -T10038- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 62 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • If the vehicle is standing on the wheels, the cardan shaft bolt can be released by a maximum of 90°, otherwise the wheel bearing can be damaged.
Page 63 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew screws -arrows- and remove heat shield for right drive shaft ⇒ Chassis, axles, steering; Rep. gr. 40; Drive shaft; Installing and removing heat shield for drive shaft (if present).
Page 64 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Diesel engine. – Tighten the screw on the right flange shaft with a socket insert -T10107A-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 65: Install Angle Gearbox
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Screw -1- is located near to screw -A-. ♦ Screw -2- is located near to screw -B-. ♦ The pre-exhaust pipe with catalytic converter or particle filter -C- is located above the screws.
Page 66 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE Risk of damage to angle gearbox. – Do not screw the angle gearbox to the gearbox with fixing screws. If the angle gearbox is tilted, the fixing eyes may break off.
Page 67 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Tightening torques and tightening order of the angle gearbox Level Screws Tightening torque / torquing angle -Arrows- Tighten by hand as far as the stop -Arrows- 40 Nm -Arrows- Turn 90°...
Page 68 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Diesel engine. Level Screws Tightening torque Tighten by hand as far as the stop 40 Nm 40 Nm Further installation occurs in reverse order to the removal.
Page 69 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Vehicles with diesel engine – Install heating backup pump -V488- with a bolt -2- to engine ⇒ Rep. gr. 19; Coolant pump/regulation of cooling system; Summary of components - electric coolant pump.
Page 70: Shift Mechanism
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Shift mechanism ⇒ o3.1 f components - Gearshift mechanism”, page 66 ⇒ r3.2 elease out of P position”, page 68 ⇒ a3.3 nd installing selector lever handle”, page 69 ⇒...
Page 71 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 1 - Transmission cover with selector lever handle ❑ Remove and install ⇒ a3.3 nd installing selec‐ tor lever handle”, page ❑ Emergency release of gearshift mechanism out of position “P”...
Page 72: Emergency Release Out Of P Position
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ❑ 20 Nm + 90° 10 - Lock washer ❑ For cable to cable support ❑ Replace after disassembly 11 - Screw ❑ Adjusting screw for selector lever control cable ❑...
Page 73: Removing And Installing Selector Lever Handle
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Now press the button on the selector lever handle and shift the selector lever -B- in -direction of arrow 2- out of the position “P”. If the selector lever is then shifted into the position “P”, it re‐...
Page 74 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Swivel the cover for shift mechanism to the side. – Disconnect the plug of the lamp for selector lever scale illumination -L101- -arrow A- and the plugs for the switches mounted on the cover for the shift mechanism -arrows B and C-.
Page 75 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Removing – Removing the cover for the shift mechanism ⇒ a3.3.1 nd Installing the cover for the shift mechanism”, page 69 – Open the warm-type clamp -arrow- below the handle.
Page 76 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE The shift mechanism can be damaged. If the selector lever handle is installed with the lock button pressed in, then the selector lever handle as well as the se‐...
Page 77: Removing And Installing Selector Mechanism
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The selector lever is only correctly secured when the gripper clamp is under tension. • Only then the lock button at the handle may be pressed.
Page 78 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Note Ignore -position 2-. – Remove air filter housing: ♦ Petrol engines ⇒ Rep. gr. 24; Air filter; Removing and instal‐ ling air filter housing ♦ Diesel engines ⇒ Rep. gr. 23; Air filter; Removing and instal‐...
Page 79 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 For vehicles with front-wheel-drive – Detach both underfloor trim panels -2- and -4- ⇒ General body repairs, exterior; Rep. gr. 66; Underfloor trim panel; Removing and installing underfloor trim panels.
Page 80 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • A second mechanic is needed under the vehicle to remove the shift mechanism. – Unscrew the nuts -arrows- in the vehicle interior. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 81 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Continued for all vehicles – Install exhaust system and align free of stress ⇒ Rep. gr. 26; Silencer/muffler; Removing and installing rear part of exhaust system. – Install the tunnel cross-piece ⇒ External body repairs; Rep.
Page 82 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 3.4.2 Removing and installing shift mecha‐ nism without selector lever cable Removing – Remove handle for shift mechanism ⇒ a3.3 nd installing selector lever handle”, page 69 –...
Page 83 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove tunnel cross-pieces -1- and -3- ⇒ General body re‐ pairs, exterior; Rep. gr. 66; Underbody protection; installing and removing tunnel cross-piece. – Remove the rear part -5- of the exhaust system ⇒ Rep.
Page 84 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Pull the selector lever cable out of the shift mechanism. – Unscrew screws -arrows- and remove the shift mechanism upwards. Installing Installation is performed in the reverse order, pay attention to the following points: ♦...
Page 85 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Turn the catch for the selector lever cable 90° in -direction of arrow- with a large screwdriver. • The selector lever cable is secured once the recesses of the catch are at right angles to the end of the cable Protected by copyright.
Page 86: Setting The Shift Mechanism
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Install the underfloor trim panels ⇒ General body repairs, exterior; Rep. gr. 66; Underfloor trim panel; Removing and installing underfloor trim panels. – Install centre console ⇒ General body repairs, interior; Rep.
Page 87 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Remove the shift cover Note The selector lever with shift cover does not have to be com‐ ♦ pletely removed. To set the micro-switch for the gearshift actuation, it is sufficient to loosen the cover for gearshift actuation and pull it up over the selector lever.
Page 88 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Never disconnect the plug connection. – Measuring tips of voltage tester in the recesses -A- and -B- Into the microswitch connector. A - Brown wire B - Red / yellow wire Basic setting of the microswitch –...
Page 89 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The diode of the voltage tester must light up. • Do not force the microswitch closer to the selector lever! – Tighten adjusting screw -arrow- with 2 Nm.
Page 90 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Press lightly in the Continue ⇒ page 84 direction of travel with point -Arrow 1- and hold. 3 Selector lever Is the di‐ Yes, it is No, carry out in the »P«...
Page 91 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The diode of the voltage tester must light up. – Tighten adjusting screw -arrow- with 2 Nm. – Repeat the function test of the microswitch according to items 1 to 4 in the table above ⇒...
Page 92: Inspecting The Gearshift Mechanism
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Bring the plug connector of the microswitch into the starting position. – Reinstall the switch cover ⇒ a3.3.1 nd Installing the cover for the shift mechanism”, page 69 –...
Page 93: Removing And Installing The Selector Lever Control Cable
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Note Shifting out of the position “N” to “D” by activating the brake pedal is also possible without pressing the button on the selec‐ tor lever. From position “N” to “R” the button on the selector lever also must be pressed.
Page 94 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE Risk of damage to the selector lever control cable. • Do not use sharp-edged tools to remove the lock washer on the cable support bracket of the selector lever cable.
Page 95 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove the rear part -5- of the exhaust system ⇒ Rep. gr. 26; Silencer/muffler; Removing and installing rear part of exhaust system. For vehicles with four-wheel drive –...
Page 96 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Pull the selector lever control cable on one side out of the shift mechanism and on the other side out of the cable sup‐ port/gearbox and remove.
Page 97 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The selector lever cable is secured once the recesses of the catch are at right angles to the end of the cable – Install a new lock washer -arrow- and insert plug.
Page 98: Inspecting And Adjusting The Selector Lever Control Cable
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Continued for all vehicles – Install exhaust system and align free of stress ⇒ Rep. gr. 26; Silencer/muffler; Removing and installing rear part of exhaust system. – Install the tunnel cross-piece ⇒ External body repairs; Rep.
Page 99 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Parts of the assembly bracket have been removed and in‐ stalled. ♦ The engine/gearbox were changed in their position, for ex‐ ample were installed free of tension.
Page 100 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The gearshift lever must be pushed completely to the rear, where the “P” position is located. • To check, pull the gearshift lever forward and then push it right back -arrow-.
Page 101 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Slightly move the selector lever towards the front and rear, without shifting into another selector lever position. – Tighten clamping bolt -arrow- on selector lever cable smoothly.
Page 102: Installing The Lock Button At The Selector Lever Handle
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Tightening torques and summaries of components Note Replace bolts/nuts that are tightened at an angle of rotation, as well as replacement components after removal. ♦ Adjusting screw for selector lever cable ⇒...
Page 103 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Note The selector lever handle in the illustration is shown without the selector lever collar. The selector lever collar does not separate from the handle. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 104: Replacing The Sealing Ring For The Gearshift Shaft
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Do not touch and press in the lock button again before in‐ stalling the selector lever handle. 3.10 Replacing the sealing ring for the gear‐ shift shaft Special tools and workshop equipment required ♦...
Page 105 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Carefully lever off the lever -A- from the gearshift shaft. – Lever out the sealing ring with a pull-of tool -T20143/1-. Installing – Lightly oil new sealing ring around outer circumference.
Page 106 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The sealing ring must stay straight as it is driven in. • The gearbox shift lever only fits in one position on the serra‐ tion. – Fit and tighten gearshift lever.
Page 107: Removing And Installing The Gearbox
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Removing and installing the gearbox ⇒ t4.1 orques for gearbox”, page 103 ⇒ t4.2 he gearbox”, page 104 ⇒ t4.3 he gearbox”, page 178 Tightening torques for gearbox Engine / Gearbox connection 1.8 TFSI, 2.0 TFSI, 2.0 TDI CR...
Page 108: Removing The Gearbox
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Vehicles with 1.4/110 kW TSI engines Position Screw M 12 x 55 When using the insertion tool -T10509- M 12 x 65 When using the insertion tool -T10509- Protected by copyright.
Page 109 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Hose clamp -3094- ♦ Screw plug set -VAS 6122- ♦ Insertion tool 18 mm -T10509- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 110 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Socket insert XZN 14 -T10061- ♦ Plug -T10381- ♦ Interception device -T30099A- or -T30099- with -T30099/1- (no figure) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 111 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Hooks -10-222A/10- 2x ♦ Adapter -10-222A/18- ♦ Tensioning strap -T10038- ♦ Engine and gearbox jack -VAS 6931- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 112 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Adjusting plate -3282/42A- ♦ Bolts -3282/29- ♦ Gearbox mount -3282- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 113 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Shift selector lever into position “P”. – Remove the engine cover panel ⇒ Rep. gr. 10; Engine cover panel; removing and installing engine cover panel. – Remove the plenum panel cover ⇒ External body repairs;...
Page 114 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Detach hose clamps -1- and -2- and remove air distribution hose. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 115 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 CAUTION There is overpressure in the cooling system when the engine is at normal operating temperature. There is a risk of injury from hot coolant or hot steam.
Page 116 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE There is a risk of destruction of the dual clutch gearbox me‐ chatronics -J743-. Static discharges may destroy the control unit and the mecha‐ tronics. – Do not in any circumstances allow the gearbox plug con‐...
Page 117 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew top connecting bolt for engine/gearbox with the in‐ sertion tool -T10509-. – Undo the second top connecting bolt for engine/gearbox with e.g. a suitable insertion tool from the shock absorber set -T10001-.
Page 118 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew connecting bolt in the starter opening with socket insert XZN 14 -T10061-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted Support the engine/gearbox assembly.
Page 119 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 5 - Interception device -T30099A- or -T30099- with -T30099/1- 6 - Adapter -T40091/3- – Slightly pre-tension the engine/gearbox assembly via the hooks (do not raise). Component Tightening torque...
Page 120 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove the left and right propeller shafts from the flange shafts on the gearbox ⇒ Chassis, axles, steering; Rep. gr. 40; Propeller shaft; remove and install propeller shaft.
Page 121 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Leave the last connecting bolts -6- and -10- just loose and screwed in. The screws are removed before actually removing the gearbox. Vehicles with front axle differential lock...
Page 122 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Seal the bore of the flanged shaft with a plug -T10381-. • Do not lean the dismantled gearbox on the side of the re‐ moved flanged shaft, otherwise oil could leak out.
Page 123 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Dimension -a- = approx. 70 mm – Remove the gearbox console. – Fit gearbox mount -3282- to engine/gearbox jack. – Align arms of the gearbox mount to match the holes in the adjusting plate -3282/42A-.
Page 124 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Screw the bolt -3282/29- into the threaded hole for the pen‐ dulum support on the gearbox. – Secure the plate with opening, as shown, to the mount at the front in the gearbox -arrow-.
Page 125 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Attach gearbox to assembly stand ⇒ a8 t engine and gearbox mount”, page 194 4.2.2 Removing the gearbox, natural gas ve‐ hicles 1.4 TGI, front-wheel drive Special tools and workshop equipment required ♦...
Page 126 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Socket insert XZN 14 -T10061- ♦ Interception device -T30099A- or -T30099- with -T30099/1- (no figure) ♦ Base -T30119- (not illustrated) ♦ Interception device -10-222A/31A- or -10-222A/31- with -10-222A/31-5- Protected by copyright.
Page 127 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Adapter -10-222A/18- ♦ Tensioning strap -T10038- ♦ Engine and gearbox jack -VAS 6931- ♦ Adjusting plate -3282/42A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 128 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Bolts -3282/29- ♦ Gearbox mount -3282- ♦ Pliers for spring strap clips, e.g. -VAS 6340- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 129 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE Risk of damage to the selector lever control cable. • Do not use sharp-edged tools to remove the lock washer on the cable support bracket of the selector lever cable.
Page 130 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 CAUTION There is overpressure in the cooling system when the engine is at normal operating temperature. There is a risk of injury from hot coolant or hot steam.
Page 131 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Note In some versions, the on-board connectors for mechatronics ♦ are equipped with a securing clip, which holds the connector in its end position after locking. When disconnecting the connector, the bracket of the secur‐...
Page 132 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Undo the second top connecting bolt for engine/gearbox with e.g. a suitable insertion tool from the shock absorber set -T10001-. One of the connecting bolts for the engine/gearbox -3- is loca‐...
Page 133 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew connecting bolt in the starter opening with socket insert XZN 14 -T10061-. – Remove the noise insulation ⇒ General body repairs, exteri‐ or; Rep. gr. 66; Noise insulation; Summary of components - noise insulation.
Page 134 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Component Tightening torque M12 screws of the supporting device 20 Nm Continuation Remove transmission – Remove wheels at the front. – Remove the noise insulation ⇒ General body repairs, exteri‐...
Page 135 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove the left and right propeller shafts from the flange shafts on the gearbox ⇒ Chassis, axles, steering; Rep. gr. 40; Propeller shaft; remove and install propeller shaft.
Page 136 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew and remove bottom connecting bolts of en‐ gine/gearbox -5-, -6- and -7-. – Loosen the engine / gearbox connecting screws -8- and -4-, but leave screwed in.
Page 137 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Fit gearbox mount -3282- to engine/gearbox jack. – Align arms of the gearbox mount to match the holes in the adjusting plate -3282/42A-. In contrast to what is shown on the adjusting plate, use a plate with an opening as the front securing element -arrow-.
Page 138 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove the last connecting screws -4- and -8- and remove the engine on the gearbox. – Press the gearbox out of the dowel sleeves -A-. – Slightly pull off the gearbox from the engine.
Page 139 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Screw plug set -VAS 6122- ♦ Insertion tool 18 mm -T10509- ♦ Shock absorber set -T10001- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 140 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Plug -T10381- ♦ Interception device -T30099A- or -T30099- with -T30099/1- (no figure) ♦ Base -T30119- (not illustrated) ♦ Interception device -10-222A/31A- or -10-222A/31- with -10-222A/31-5- ♦ Adapter -10-222A/18- ♦...
Page 141 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Adapter -T40091/3- ♦ Adapter -10-222A/3- ♦ Tensioning strap -T10038- ♦ Engine and gearbox jack -VAS 6931- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 142 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Adjusting plate -3282/42A- ♦ Bolts -3282/29- ♦ Gearbox mount -3282- ♦ Pliers for spring strap clips, e.g. -VAS 6340- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 143 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Shift selector lever into position “P”. – Remove the engine cover panel ⇒ Rep. gr. 10; Engine cover panel; removing and installing engine cover panel. – Remove the plenum panel cover ⇒ External body repairs;...
Page 144 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Undo screw hose clamp -2-. • Close open air pipes with a clean plug from the screw plug set -VAS 6122-. – Unscrew screws -arrows- and remove air injection manifold -1-.
Page 145 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Clamp off the coolant hoses with the hose clamps -3094- -A-. – Release hose clamps with pliers for spring clips e.g. -VAS 6340- and pull off the hoses from the transmission oil cooler.
Page 146 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove starter ⇒ Electrical system; Rep. gr. 27; Starter; Removing and installing starter. – Unscrew top connecting bolt for engine/gearbox with the in‐ sertion tool -T10509-.
Page 147 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew connecting bolt in the starter opening with socket insert XZN 14 -T10061-. Install interception device to catch the engine/gearbox assem‐ bly. – Remove plenum chamber cover ⇒ General body repairs, exterior;...
Page 148 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted 1 - Support plate -T30119- unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability with respect to the correctness of information in this document.
Page 149 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew the nuts -arrows- and remove the bracket with the electric cable from the oil pan. – Move bracket with electric cable to side and secure.
Page 150 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove the left and right propeller shafts from the flange shafts on the gearbox ⇒ Chassis, axles, steering; Rep. gr. 40; Propeller shaft; remove and install propeller shaft.
Page 151 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Leave the last connecting bolts -6- and -10- just loose and screwed in. The screws are removed before actually removing the gearbox. Vehicles with front axle differential lock...
Page 152 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Seal the bore of the flanged shaft with a plug -T10381-. • Do not lean the dismantled gearbox on the side of the re‐ moved flanged shaft, otherwise oil could leak out.
Page 153 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Dimension -a- = approx. 70 mm – Remove the gearbox console. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 154 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Screw the bolt -3282/29- into the threaded hole for the pen‐ dulum support on the gearbox. – Secure the plate with opening, as shown, to the mount at the front in the gearbox -arrow-.
Page 155 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Transport the gearbox and secure it to the assembly stand ⇒ t6 he gearbox”, page 189 Attach gearbox to assembly stand ⇒ a8 t engine and gearbox mount”, page 194...
Page 156 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Shock absorber set -T10001- ♦ Socket insert XZN 14 -T10061- ♦ Interception device -T30099A- or -T30099- with -T30099/1- (no figure) ♦ Base -T30119- (not illustrated) ♦ Interception device -10-222A/31A- or -10-222A/31- with -10-222A/31-5- ♦...
Page 157 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Hooks -10-222A/10- 2x ♦ Adapter -10-222A/18- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability with respect to the correctness of information in this document.
Page 158 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Adjusting plate -3282/42A- ♦ Bolts -3282/29- ♦ Gearbox mount -3282- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 159 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 For vehicles with four-wheel drive, switch the selector lever to position “N” so that it is then possible to turn using the propshaft when loosening. – Shift selector lever to position “N”.
Page 160 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Detach hose clamps -1- and -2- and remove air distribution hose. – Loosen coolant hose -3- and electrical wiring harnesses -1- and -2- at the air injection manifold.
Page 161 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 CAUTION There is overpressure in the cooling system when the engine is at normal operating temperature. There is a risk of injury from hot coolant or hot steam.
Page 162 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE There is a risk of destruction of the dual clutch gearbox me‐ chatronics -J743-. Static discharges may destroy the control unit and the mecha‐ tronics. – Do not in any circumstances allow the gearbox plug con‐...
Page 163 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew top connecting bolt for engine/gearbox with the in‐ sertion tool -T10509-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 164 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew connecting bolt in the starter opening with socket insert XZN 14 -T10061-. Support the engine/gearbox assembly. – Remove plenum chamber cover ⇒ General body repairs, exterior;...
Page 165 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Slightly pre-tension the engine/gearbox assembly via the hooks (do not raise). Component Tightening torque M12 screws of the supporting device 20 Nm Continuation Remove transmission – Remove wheels at the front.
Page 166 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Secure both cardan shafts to the suspension strut with ten‐ sioning straps -T10038-. • Ensure that the surface protection of the drive shafts is not damaged.
Page 167 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Dimension -a- = approx. 70 mm – Remove the gearbox console. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 168 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Screw the bolt -3282/29- into the threaded hole for the pen‐ dulum support on the gearbox. – Secure the plate with opening, as shown, to the mount at the front in the gearbox -arrow-.
Page 169 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Screw plug set -VAS 6122- ♦ Insertion tool 18 mm -T10509- ♦ Socket insert XZN 14 -T10061- ♦ Shock absorber set -T10001- ♦ Interception device -T30099A- or -T30099- with -T30099/1- (no figure) ♦...
Page 170 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Adapter -10-222A/18- ♦ Hooks -10-222A/10- 2x ♦ Adapter -T40091/3- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 171 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Tensioning strap -T10038- ♦ Engine and gearbox jack -VAS 6931- ♦ Adjusting plate -3282/42A- ♦ Bolts -3282/29- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 172 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Gearbox mount -3282- ♦ Pliers for spring strap clips, e.g. -VAS 6340- • General repair information ⇒ i3 nstructions”, page 7 • Regulations concerning cleanliness when working on the gearbox ⇒...
Page 173 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove circlips -1- and -3-. – Press off the selector lever control cable -2- from the lev‐ er/gearshift shaft in -direction of arrow- and slightly press out of the cable support towards the rear.
Page 174 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 CAUTION There is overpressure in the cooling system when the engine is at normal operating temperature. There is a risk of injury from hot coolant or hot steam.
Page 175 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Note In some versions, the on-board connectors for mechatronics ♦ are equipped with a securing clip, which holds the connector in its end position after locking. When disconnecting the connector, the bracket of the secur‐...
Page 176 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Undo the second top connecting bolt for engine/gearbox with e.g. a suitable insertion tool from the shock absorber set -T10001-. One of the connecting bolts for the engine/gearbox -4- is loca‐...
Page 177 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Install interception device to catch the engine/gearbox assem‐ – Remove plenum chamber cover ⇒ General body repairs, exterior; Rep. gr. 50; Dash panel; installing and removing plenum chamber cover.
Page 178 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 5 - Interception device -T30099A- or -T30099- with -T30099/1- 6 - Adapter -T40091/3- 7 - Adapter -10-222A/3- – Prop up the supporting device with the press-in base -10-222A/31A- and base -T30119- on the front of the vehi‐...
Page 179 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove assembly carrier without steering rack ⇒ Chassis, axles, steering; Rep. gr. 40; Removing and installing assem‐ bly carrier without steering gear. – Remove propshaft from angle gearbox ⇒ Propeller shaft and rear final drive;...
Page 180 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Then lower the engine and gearbox with the hooks of the supporting device as far as necessary so that there is a gap of dimension -a- between the gearbox bracket and the gearbox mount.
Page 181 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Position the engine/gearbox jack below the vehicle. • The arrow symbol on the top of the adjusting plate -3282/42A- points in the direction of travel. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 182: Installing The Gearbox
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Do not bend or buckle the selector lever control cable. Transport the gearbox and secure it to the assembly stand ⇒ t6 he gearbox”, page 189 Attach gearbox to assembly stand ⇒...
Page 183 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Carefully raise gearbox with engine/gearbox jack and bring it to its installation position using the spindles of the gearbox mount -3282-. Note Fig. A34–10267 shows the gearbox with the installed angle gearbox, which has been taken out during disassembly.
Page 184 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Tighten the gearbox console -A- with new screws -1- at the gearbox. – Evenly lift up the gearbox via the hooks of the supporting device to the supporting arm of the gearbox mount.
Page 185 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Vehicles with four-wheel drive – Fit propshaft to angle gearbox ⇒ Propeller shaft and rear final drive; Rep. gr. 39; Propeller shaft; remove and install propeller shaft.
Page 186 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Continued for all vehicles – Bolt the left and right drive shafts to the flange shafts on the gearbox ⇒ Chassis, axles, steering; Rep. gr. 40; Drive shaft;...
Page 187 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Vehicles with TFSI and TDI engines – Install air guide pipe ⇒ Rep. gr. 21; Charge air system; Sum‐ mary of components - charge air system. Continued for all vehicles NOTICE There is a risk of destruction of the dual clutch gearbox me‐...
Page 188 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The cable is placed on the gearshift lever and secured with a securing clip -1- in the following step during setting. – Setting selector lever control cable ⇒...
Page 189 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Tightening torques and summaries of components Note Replace bolts/nuts that are tightened at an angle of rotation, as well as replacement components after removal. ♦ Gearbox to engine ⇒...
Page 190: Assembly Bracket
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Assembly bracket ⇒ o5.1 verview - assembly mountings”, page 186 Assembly overview - assembly mountings Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 191 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 1 - Screw ❑ ⇒ Rep. gr. 10; Power‐ train mounting; Assem‐ bly overview - power‐ train mounting. 2 - Engine support bracket 3 - Engine mounting ❑...
Page 192 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ❑ Replace after disassembly ❑ Tightening sequence ⇒ page 188 ❑ 40 Nm + 90° 17 - Gearbox bracket 18 - Screw ❑ Replace after disassembly ❑ Tightening sequence ⇒...
Page 193: Transporting The Gearbox
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Transporting the gearbox Special tools and workshop equipment required ♦ Suspension device -2024B- ♦ Workshop crane, e.g. -VAS 6100- • The gearbox is filled with oil. Therefore, do not turn the gear‐...
Page 194: Disassembling And Assembling The Gearbox
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Disassembling and assembling the gearbox ⇒ o7.1 f components - Gearbox”, page 190 Summary of components - Gearbox Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 195 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 1 - Oil pan ❑ Remove and install ⇒ a1.2 nd installing oil pan”, page 34 2 - Screw ❑ for attaching the oil pan with the oil pan gasket to the gearbox housing ❑...
Page 196 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 12 - Screw ❑ for attaching gearbox oil cooler at gearbox housing ❑ Replace after disassembly ❑ 20 Nm + 90° 13 - Gearbox oil cooler ❑ Remove and install ⇒...
Page 197 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ❑ pay attention to the notes ⇒ page 9 ❑ 3 Nm 27 - Sealing ring ❑ Replace after disassembly 28 - Drain plug ❑ to drain off the gear oil ❑...
Page 198: Attachment At Engine And Gearbox Mount
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Attachment at engine and gearbox mount Securing the gearbox to engine and gearbox mount Special tools and workshop equipment required ♦ Engine and gearbox mount -VAS 6095A- ♦...
Page 199 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 CAUTION Risk of accident due to the heavy weight of the gear unit. • Be particularly careful when handling the gearbox. • Observe the safety regulations when lifting loads.
Page 200 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ or clamping blocks -VW313- ♦ 2x screw M10 x 30 ♦ 4x nuts M12 x 10 CAUTION The centre of gravity of the gearbox is outside the turning centre on the assembly stand.
Page 201 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Align the angular gear with the other openings on the holder -T10108-. – Place angular gearbox below the fixing holes with nuts M12 x 10 -A-.
Page 202: Transmission Fluid Circuit
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Transmission fluid circuit ⇒ a9.1 nd installing gearbox oil cooler”, page 198 ⇒ a9.2 nd installing gearbox oil pump”, page 203 ⇒ a9.3 nd install the gear oil filter”, page 209...
Page 203 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Removing – Shift selector lever into position “P”. – Remove air filter housing: ♦ Petrol engines ⇒ Rep. gr. 24; Air filter; Removing and instal‐ ling air filter housing ♦...
Page 204 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Slacken screw clamp -4-. – Unscrew screws -arrows- and remove the air injection mani‐ fold. • Do not place fluffing cloths on the gearbox oil cooler and the gearbox, in order to collect flowing out coolant.
Page 205 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Place a cloth under the area where the hoses are discon‐ nected to catch escaping coolant. – Release hose clamps with pliers for spring clips e.g. -VAS 6340- and pull off the hoses from the transmission oil cooler.
Page 206 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Mount the gearbox oil cooler -B-, pay attention to the O-rings -C-. – Insert new screws -A- and tighten. Vehicles with 1.8 and 2.0 TFSI petrol engines –...
Page 207: Removing And Installing Gearbox Oil Pump
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove hose clamps -3094-. Continued for all vehicles – Install battery tray and battery ⇒ Electrical system; Rep. gr. 27; Battery; Removing and installing battery tray.
Page 208 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Socket insert XZN 6 -T10054- ♦ Used oil collector and extractor -VAS 6622A- NOTICE Risk of damage to gearbox – Do not run the engine or tow the vehicle when the oil pan has been removed or without filling with gearbox oil.
Page 209 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 A plastic overflow tube with an 8 mm hexagon socket is located behind this screw ⇒ o1.1 f components - mechatronics”, page (Pos. 3). • To remove and install the overflow pipe, follow the instruc‐...
Page 210 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew the screws -arrows- and pull off the gearbox oil pump -1- from the dowel pins and the drive shaft of the gearbox oil pump. The upper screw for the gear oil pump can be used in different versions.
Page 211 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • If necessary carefully remove metallic swarf on the rotor -B-, the rotor must not be demagnetized. – Clean the sealing surfaces for the gearbox oil pump and the gearbox.
Page 212 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Version 2: Three flat head screws and top countersunk screw -arrow- with internal serration • Replace bolts after removal. Tightening torque: ♦ 3 lower flat head screws: 8 Nm + 90°...
Page 213: Remove And Install The Gear Oil Filter
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Gearbox oil drain plug and overflow pipe ⇒ o7.1 f compo‐ nents - Gearbox”, page 190 Remove and install the gear oil filter Cases when the gearbox oil filter must be replaced and when The filter must be replaced, if: ♦...
Page 214 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 The oil filter housing can be tilted slightly, if necessary, to allow oil to flow from the oil filter housing into the gearbox. – Unscrew the oil filter housing -1- and remove the oil filter -3-.
Page 215 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Tightening torques and summaries of components Note Replace bolts/nuts that are tightened at an angle of rotation, as well as replacement components after removal. ♦ Oil filter housing to gearbox ⇒...
Page 216: Gear Oil
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Gear oil ⇒ g10.1 ear oil level”, page 212 ⇒ a10.2 nd filling gear oil”, page 216 10.1 Checking gear oil level Special tools and workshop equipment required ♦...
Page 217 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove the noise insulation ⇒ General body repairs, exteri‐ or; Rep. gr. 66; Noise insulation; Summary of components - noise insulation. The pipe of the adapter for oil filling -VAS 6262A- must be shortened to prevent it colliding with the bottom of some oil bottles.
Page 218 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Depress the brake pedal and shift the selector lever to all positions “P, R, N, D/S”, during which you should leave the selector lever in each position for at least 3 seconds.
Page 219 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • If no oil escapes, fill up with oil. Top up with gearbox oil NOTICE Risk of damage to gearbox. • Only spare part gear oil should be used for the 6-speed gearbox 09D ⇒...
Page 220: Draining And Filling Gear Oil
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Screw the adapter for oil filling -VAS 6262A- -A- by hand into the hole of the check and filler screw -arrow 1-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 221 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Adapter for oil filling -VAS 6262A- ♦ Adapter -VAS 6262/6- or adapter -VAS 6262/7- ♦ Used oil collector and extractor -VAS 6622A- ♦ Protective goggles ♦ Protective gloves NOTICE Protected by copyright.
Page 222 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Draining out gear oil CAUTION Risk of accident The radiator fan may run automatically. – When working close to the radiator, keep sufficient dis‐ tance from the fan.
Page 223 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Leave the gear oil drain off. Approx. 5.0 ltr of oil flows out. – Screw overflow pipe back in. Pour in gear oil NOTICE Risk of damage to gearbox.
Page 224 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Screw the adapter for oil filling -VAS 6262A- -A- by hand into the hole of the check and filler screw -arrow 1-. – Hold the bottle with the adapter for oil filling -VAS 6262A- as high as possible above the level of the gearbox and fill with 5.2 litres of gear oil.
Page 225: Front Axle Differential Lock
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Front axle differential lock ⇒ o11.1 f components - front axle differential lock”, page 221 ⇒ t11.2 he front axle differential lock”, page 221 ⇒ t11.3 he front axle differential lock”, page 225 ⇒...
Page 226 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Socket -T10107A- ♦ Engine support bracket -T10533- Removing – Shift selector lever into position »P«. To remove the differential lock for the front axle, the cardan shaft on the right must be removed.
Page 227 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove right drive shaft ⇒ Running gear, axles, steering; Rep. gr. 40; Drive shaft; Removing and installing drive shaft. – Disconnect plug -arrow- from axle differential lock control unit -J647-.
Page 228 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove the coupling rod ⇒ Engine; Rep. gr. 10; Powertrain mounting; removing and installing the coupling rod. – Screw engine support bracket -T10533- -A- to the screw hole for front pendulum support and on the axle to the screw hole for noise insulation.
Page 229: Installing The Front Axle Differential Lock
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unscrew bottom screws -arrows- of the front axle differential lock. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 230 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Socket insert -T10107A- ♦ Engine support bracket -T10533- Installation is performed in the reverse order, pay attention to the following points: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 231 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The flange shaft may be rotated so it can be pushed on. • If the grooves are set correctly and the flange shaft has been guided in the axle, the front axle differential lock engages into the gearbox up to the stop.
Page 232 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Restore original position of the engine / gearbox unit with engine support -T10533- and remove engine support. – Install the pendulum support ⇒ Rep. gr. 10; Assembly mountings;...
Page 233: Removing And Installing The Axle Differential Lock Control Unit J647
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Tightening torques and summaries of components Note Replace bolts/nuts that are tightened at an angle of rotation, as well as replacement components after removal. ♦ Front axle differential lock to gearbox ⇒...
Page 234: Gears, Shafts
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 35 – Gears, shafts Disassemble and assemble wheels and shafts At present no repairs are carried out on the pinions and shafts. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 235: Final Drive - Differential
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 39 – Final drive - differential Gear oil ⇒ g1.1 ear oil level”, page 231 ⇒ a1.2 nd filling gear oil”, page 233 Checking gear oil level ⇒...
Page 236 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Place the old oil collection and suction device underneath the gearbox. CAUTION Risk of injury from hot oil for final drives. – Wear protective spectacles and protective gloves.
Page 237: Draining And Filling Gear Oil
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Heat shield for right drive shaft ⇒ Chassis, axles, steering; Rep. gr. 40; Drive shaft; removing and installing heat shield for drive shaft. Draining and filling gear oil ⇒...
Page 238 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Used oil collector and extractor -VAS 6622A- ♦ Protective goggles ♦ Acid-resistant gloves Oil needs to be drained from the angle gear only for repairs. Oil is not replaced.
Page 239 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove the oil drain plug -2- and let the gear oil drain off. – Screw in new oil drain plug -2- and tighten. Replenish oil – Unscrew oil filler plug -1-.
Page 240 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • The angle gearbox is filled correctly when oil comes out at the adapter for oil filling -VAS 6291/3-. • If no oil flows out, continue the filling procedure.
Page 241 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Oil filling and drain plug for angle gearbox ⇒ o5.1 verview - angle gearbox parts”, page 277 ♦ Heat shield for right drive shaft ⇒ Chassis, axles, steering;...
Page 242: Sealing Rings
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Sealing rings ⇒ o2.1 verview - sealing rings”, page 238 ⇒ l2.2 eft sealing ring”, page 240 ⇒ r2.3 ight sealing ring”, page 241 Installation overview - sealing rings Protected by copyright.
Page 243 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 1 - Gearbox 2 - Right sealing ring ❑ replace ⇒ r2.3 ight sealing ring”, page 241 3 - Sealing ring ❑ for the gearshift shaft ❑ replace ⇒...
Page 244: Replacing Left Sealing Ring
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ❑ replace ⇒ s5.3.1 ealing ring for left angle gearbox on gearbox side”, page 295 11 - Left sealing ring ❑ for left flange shaft, ❑ replace ⇒...
Page 245: Replacing Right Sealing Ring
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Drive in sealing ring with the thrust piece -3305- -1- up to the stop. • Keep the new sealing ring straight. – Remove the left flange shaft ⇒...
Page 246 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove right flange shaft ⇒ a3.3 nd installing right flange shaft”, page 249 – Pull out sealing ring with extractor tool -T20143/2-. – Fill half the space between the sealing lip and dust lip -arrow- with sealing grease;...
Page 247 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Used oil collector and extractor -VAS 6622A- ♦ Thrust piece -T10243- Sealing ring is located on the right side of the gearbox between the gearbox and bevel box (or the differential lock for front axle) –...
Page 248 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Keep the new sealing ring straight. – Install the angle gearbox or differential lock. ♦ ⇒ a2.3 ngle gearbox”, page 61 ♦ ⇒ t11.3 he front axle differential lock”, page 225 –...
Page 249: Differential
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Differential ⇒ o3.1 f components - Differential”, page 245 ⇒ a3.2 nd installing left flange shaft”, page 246 ⇒ a3.3 nd installing right flange shaft”, page 249 Summary of components - Differential Protected by copyright.
Page 250: Removing And Installing Left Flange Shaft
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 1 - Screw ❑ 30 Nm 2 - Right flange shaft ❑ For vehicles with front- wheel-drive ❑ Remove and install ⇒ a3.3.1 nd installing right flange shaft, vehicles with front-wheel drive”,...
Page 251 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Claws -2024A/1- Removing • The gearbox is installed. – Unscrew the left propeller -shaft-from the gearbox ⇒ Chas‐ sis, axles, steering; Rep. gr. 40; Propeller shaft; remove and install propeller shaft.
Page 252 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Unhook steering joint from suspension arm on the left. • When carrying out assembly work, make sure that the rub‐ ber grommet for the steering joint is not damaged.
Page 253: Removing And Installing Right Flange Shaft
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Release the screw for the left flange shaft, to this end insert 2 screws in the flange and counterhold the flange shaft using an assembly lever.
Page 254 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Turn steering to full right lock. Note Some of the next work steps are feasible as shown in the exam‐ ple on the left-hand side. – Unscrew the right propeller shaft -arrow- from the gearbox ⇒...
Page 255 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Strap up the right drive shaft towards the rear. • Ensure that the surface protection of the propeller shaft is not damaged. – Release the screw -arrow- for the right flange shaft, to this end insert 2 screws in the flange and counterhold the flange shaft using an assembly lever.
Page 256 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 3.3.2 Removing and installing right flange shaft, vehicles with four-wheel drive Special tools and workshop equipment required ♦ Used oil collector and extractor -VAS 6622A- ♦ Extractor -T10037- ♦...
Page 257 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Remove right drive shaft ⇒ Running gear, axles, steering; Rep. gr. 40; Drive shaft; Removing and installing drive shaft. – Place the old oil collection and suction device underneath the gearbox.
Page 258 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Inspecting oil level in the angle gearbox ⇒ o1.1.1 il level in the angle gearbox”, page 231 Tightening torques and summaries of components Note Replace bolts/nuts that are tightened at an angle of rotation, as well as replacement components after removal.
Page 259 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Bushing -VW540/1B- Removing • The gearbox is installed. – Drain oil out of the differential lock ⇒ a4.7 nd topping up differential lock oil for front axle”, page 273 –...
Page 260 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 A - Washer B - Bushings -VW540/1B- C - Multi-purpose tool -VW771- – Screw the flange shaft with the multipurpose tool -VW771- and remove from the differential lock.
Page 261 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Push on flange shaft by hand up to the stop. – Carefully drive in the flange shaft. • Keep the flange shaft straight. – Screw on the flange shaft.
Page 262: Components Of The Front Axle Differential Lock
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Components of the front axle differ‐ ential lock ⇒ o4.1 f components - Components of the front axle differential lock”, page 258 ⇒ a4.2 nd assembling the differential lock”, page 260 ⇒...
Page 263 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 1 - Front axle differential lock ❑ removing ⇒ t11.2 he front axle differential lock”, page 221 ❑ installing ⇒ t11.3 he front axle differential lock”, page 225 2 - Sealing ring ❑...
Page 264: Disassembling And Assembling The Differential Lock
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 14 - Circlip ❑ for flange shaft ❑ replace after removing the flange shaft 15 - Screw ❑ with thread bolt M8 ❑ 40 Nm 16 - Screw ❑...
Page 265 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Thrust piece -T10546- Removing – Remove right flange shaft ⇒ a3.3.3 nd installing right flange shaft, vehicles with front-wheel drive with differential lock”, page 254 – Pry out sealing ring -1- for flange shaft with assembly lever or extractor tool -T20143-.
Page 266 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Keep the new sealing ring straight. – Mount the right flange shaft ⇒ a3.3.3 nd installing right flange shaft, vehicles with front-wheel drive with differential lock”, page 254 4.2.2...
Page 267 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Secure front axle differential lock to engine and gearbox mount ⇒ a8 t engine and gearbox mount”, page 194 The flange shaft must not be removed.
Page 268 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Check oil level in front axle differential lock ⇒ t4.6 he oil level”, page 271 4.2.3 Replace sealing ring for right flange shaft on the front axle differential lock Special tools and workshop equipment required ♦...
Page 269 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 A - Roller bearing B - Extractor hook -VW771/37- C - Multi-purpose tool -VW771- CAUTION The roller bearing -A- must not be damaged when removing the seal ring.
Page 270 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Drive in new sealing ring with thrust piece -T10548- up to the stop. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 271 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Internal extractor 28-40 mm -VAS 251 611- ♦ Countersupport -VAS 251 621- ♦ Thrust piece -VW412- ♦ Thrust piece -VW473- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 272 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Pressure plate -VW401A- ♦ Pressure plate -VW402A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability with respect to the correctness of information in this document.
Page 273: Removing And Installing Clutch For Front Axle Differential Lock
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 D - Engine and gearbox support -VAS 6095A- or -VW313- E - Gearbox mount -T10108- Installing • The recessed side of the thrust piece -VW473- points to‐...
Page 274: Removing And Installing Differential Lock Pump For Front Axle
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Removing and installing differential lock pump for front axle Removing and installing the pump for four-wheel drive clutch -V181- Removing – Switch off ignition. In some vehicles, the pump for the four-wheel drive clutch -V181- covered with noise insulation.
Page 275: Check Function
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Ensure the electrical wiring loom is laid correctly. – Connect the plug connection -arrow- of the electrical wiring loom for the pump for four-wheel drive clutch -V181-.
Page 276 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Thermometer e.g. -VAS 6519- ♦ Protective goggles ♦ Acid-resistant gloves The front axle differential lock is filled with high-performance oil. High-performance oil for front axle differential lock, assignment ⇒...
Page 277: Draining And Topping Up Differential Lock Oil For Front Axle
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Oil filler plug ⇒ o4.1 f components - Components of the front axle differential lock”, page 258 Draining and topping up differential lock oil for front axle Special tools and workshop equipment required ♦...
Page 278 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Vehicle must be in horizontal position. • The differential lock must be in installation position. Drain oil CAUTION Risk of injury due to hot oil. – Wear protective spectacles and protective gloves.
Page 279 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Install noise insulation -1- ⇒ General body repairs, exterior; Rep. gr. 66; Noise insulation; Summary of components - noise insulation. Replenish oil – Place old oil collection and suction device -VAS 6622A- un‐...
Page 280 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Fill oil until oil comes out from between the hose and the oil filler opening. – Remove the hose and drain off excess oil. • The correct oil level has been reached when it is at the lower edge of the oil filler hole.
Page 281: Bevel Gear Components
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Bevel gear components ⇒ o5.1 verview - angle gearbox parts”, page 277 ⇒ a5.2 nd assembling the bevel gear”, page 279 ⇒ g5.3 asket rings for angle gearboxes”, page 295 Assembly overview - angle gearbox parts Protected by copyright.
Page 282 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 1 - Sealing ring ❑ between angle gearbox and manual gearbox ❑ replace ⇒ s5.3.1 ealing ring for left angle gear‐ box on gearbox side”, page 295 2 - Angle gearbox ❑...
Page 283: Dismantling And Assembling The Bevel Gear
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ❑ 340 Nm 13 - Angle gearbox output flange ❑ Remove and install ⇒ o5.2.1 utput flange, replace sealing ring for output flange”, page 279 14 - Adjusting washer ❑...
Page 284 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Socket insert SW 34 -T50019- ♦ Alignment rails -VW457- ♦ Thrust piece -VW407- ♦ Tapered-roller bearing extractor -V.A.G 1582A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 285 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Adapter for tapered-roller bearing extractors -V.A.G 1582/13A- ♦ Washer -40-105- ♦ Pressure plate -VW402A- ♦ Thrust piece -VW412- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 286 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Extractor -VW204B- ♦ Pipe section -3296- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability with respect to the correctness of information in this document.
Page 287 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Universal dial gauge bracket -VW387- ♦ Dial gauge, e.g. -VAS 6341- ♦ Sealing grease ⇒ Electronic Catalogue of Original Parts ♦ Screw M10 × 30 - 2 pcs ♦...
Page 288 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Lock output flange of angle gearbox with the bracket - T10108/1- -B- that is attached with 2 screws M10 x 30 -arrows-. A - Socket SW 34 -T50019- –...
Page 289 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Place output flange -A- uniformly on the alignment rails -Arrows-. B - Alignment rails -VW457- C - Pressure spindle -VW407- – Push shaft bevel gear out from the output flange -A-.
Page 290 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 NOTICE Risk of damage to the inner ring/tapered-roller bearing. If the inner ring/tapered-roller bearing is damaged, the angle gearbox must be replaced. • Inner ring/tapered-roller bearing must be pulled off the out‐...
Page 291 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Lightly oil the new sealing ring -2- for output flange around the outer circumference. – Press in sealing ring until flush. 1 - Pressure plate -VW402A-...
Page 292 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Reinstall the previous shim -2-. This ensures the bearing preload of the shaft bevel gear in the pinion carrier. – Gently press drive pinion housing with output flange onto the shaft bevel gear up to the stop.
Page 293 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Drive pinion housing -2- and shim -3- only fit in one position. – Moisten new O-ring -1- with oil for final drives and fit onto drive pinion housing -2-.
Page 294 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Tighten the twelve-point nut for the output flange • The output flange is secured with the holder -T10108/1- -B-. The holder is screwed on with two M10 x 30 screws -Arrows-.
Page 295 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 Measure the runout on the output flange of the shaft bevel gear A - Universal dial gauge bracket -VW387- B - Screw M8 x 25 C - Dial gauge –...
Page 296 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Pressure plate -VW402A- ♦ Thrust piece -VW407- ♦ Thrust piece -VW412- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by ŠKODA AUTO A.
Page 297 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Assembly tool -T10047- Work procedure – Remove right flange shaft ⇒ a3.3.2 nd installing right flange shaft, vehicles with four-wheel drive”, page 252 – Position the assembly device -T10047- as shown.
Page 298 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • In order to avoid damaging the contact surface of the needle bearing on the shaft, turn the shaft while pressing -arrow-. – Remove sealing ring -A- from groove -arrow-.
Page 299: Replacing Gasket Rings For Angle Gearboxes
Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 C - Assembly tool -3253/5- D - Pressure plate -VW401A- E - Assembly tool -T10047- • In order to avoid damaging the contact surface of the needle bearing on the shaft, turn the shaft while pressing -arrow-.
Page 300 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 – Fill half of the space between the sealing and dust lip -arrow- of the new sealing ring with sealing grease ⇒ Electronic Catalogue of Original Parts.
Page 301 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 ♦ Thrust piece -T10049- ♦ Extraction tool -T20143- Sealing grease -G 052 128 A1- • The gearbox including angle gearbox is installed. – Remove right flange shaft ⇒...
Page 302 Octavia III 2013 ➤, Octavia III 2014 ➤ Gearbox 0D9-DSG - Edition 05.2022 • Keep the new sealing ring straight. – Mount the right flange shaft ⇒ a3.3.2 nd installing right flange shaft, vehicles with four-wheel drive”, page 252 – Checking the oil level ⇒...

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Iii 2014

Skoda III 2013 Workshop Manual

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Clutch

Controls, Housing

Gears, Shafts

Final Drive - Differential

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