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Related Manuals for Dürr Technik chromalytic HF30A
Summary of Contents for Dürr Technik chromalytic HF30A
- Page 1 HF30A Nitrogen Generator Installation and operating instructions 1150704011L02 A D Ü R R T E C H N I K C O M P A N Y...
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Page 3: Table Of Contents
Contents Commissioning 13 Remove the transport locks 13 Establishing a connection to the Important information instrument 13 About this document 2 Start-up cycles 13 Warnings and symbols 2... -
Page 4: Important Information
Important information About this document The signal word differentiates between four levels of danger: These installation and operating instructions – DANGER represent a part of the unit They correspond to Immediate danger of severe injury or death the relevant version of the unit and the status of –... -
Page 5: Safety
Important information Safety 2.4 Specialist personnel Operation Chromalytic has developed and constructed the units in such a way that danger is to a large ex- Unit operating personnel must ensure safe and tent excluded if the units are used as intended correct handling based on their training and Nevertheless, residual risks can remain knowledge... -
Page 6: Transportation And Storage
Important information 2.7 Transportation and storage 2.8 Disposal The original packaging provides optimum pro- Unit tection for the unit during transport The unit must be disposed of properly Within the European Union, the unit must be disposed of in accordance with EU Chromalytic will not accept any responsi- Directive 2012/19/EU (WEEE) bility or liability for damage occurring dur-... -
Page 7: Product Description
Product description Overview 3.1 Operation Power supply Temperature protection switch Air buffer tank Second stage nitrogen separator Front panel clip Front panel lock First stage nitrogen separator Nitrogen holding tank 10 Safety Valve 11 Activated carbon filter 12 Heated condensate separator 13 001 µ... - Page 8 Product description 15 Pressure regulator 16 EMC filter 17 Mains connection 18 Flow control valve 19 Nitrogen out 20 Modbus connection 21 Ethernet connection 22 On/off switch 23 Cooler *If included in the scope of delivery Air is drawn in from the surrounding atmosphere through the air intake filters This air is compressed by the pistons in the cylinder which is a direct drive from the motor The inlet/outlet valve blocks within the cylinder head controls the direction of the air flow The compressed air is guided through the pres- sure hose into the coolerAs the air flows through the cooler it reduces in temperature to with 4 de-...
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Page 9: Spare Parts
Product description 3.2 Spare parts Minor service spare parts set Designation and article no. Consisting of: Minor service spare parts set 1150P00001 2 x air intake filters 1 x 5 µm filter 1 x 001 µm filter 1 x activated carbon filter 1 x silencer Major service spare parts set Designation and article no. -
Page 10: Technical Data
Product description Technical data Electrical data Nitrogen HF30A / 1150704010 Electrical frequency Nominal voltage Rated power P1 (kW) Nominal current Nominal pressure bar / MPa 7 / 07 Protection rating (motor) General data Air buffer tank volume Nitrogen holding tank volume Delivery quantity at 0 bar (0 MPa) l/min Duty cycle... -
Page 11: Pressure Tank
Product description Pressure tank 5.1 Overview Pressure vessels from Behälter-Werk Burgau GmbH are installed in the units The instructions for use given below apply to the following types of pressure vessel: Type Pressure Vessel Remark 316804 PS 12 bar V 5 l c = 0 mm 316806 PS 12 bar... -
Page 12: Instructions For Use For The Pressure Vessel (Explanation By Be- Hälter-Werk Burgau Gmbh)
Product description 5.2 Instructions for use for the pressure vessel (explanation by Be- hälter-Werk Burgau GmbH) The pressure vessel must only be used in accordance with the aforementioned intended purpose and the specified technical data (please refer to the PSSR 2000 regulations) Other forms of use are not permitted for reasons of safety The pressure vessel has been designed in accordance with Directive 2014/29/EU and has been manufactured as a single component without safety equipment for the ap- plication area detailed above... -
Page 13: Declaration Of Conformity For Ma- Chines In Accordance With The 2006/42/Ec Directive
Product description Declaration of conformity for machines in accordance with the 2006/42/EC Directive We hereby declare that the unit described below conforms to all requirements of the machine direc- tive 2006/42/EC The unit named below fulfills the requirements of the following directives: –... -
Page 14: Assembly
Assembly Requirements 7.2 Vibration damping between compressor unit and instrument 7.1 Installation/setup room The unit generates vibrationsThe use of flexible The room chosen for set up must fulfil the fol- pipework between the generator and the instru- lowing requirements: ment is recommended –... -
Page 15: Commissioning
Assembly Commissioning Ensure that the tube used to connect the ni- trogen outlet to the application is of a suitable 8.1 Remove the transport locks type and pressure rating, and free from dam- age The unit is securely protected with packaging material to ensure safe transportation Open the top cover of the box Remove foam tray... -
Page 16: Electrical Installation
Assembly 8.5 Electrical installation 8.6 Check of the pressure switch The cut-off pressure is factory-set to 86 bar ni- Electrical connection using a mains plug trogen (086 MPa), measured at the nitrogen The unit may only be connected to a correctly vessel installed socket outlet The adjustment of the electronic pressure switch must only be performed by quali-... -
Page 17: Language Selection
Assembly Language selection The user interface can be set to use any of the supported languages By default the user interface will be set to English Switch on the unit at the main power switch (see "103 Switching the unit on/off") After initialization is complete, the home screen will be displayed Select the INFO action button to display the... -
Page 18: Usage
Usage 10 Operation Service status indicator 10.1 Turning on the power 10.3 Switching the unit on/off An electrical isolator with lockout capabil- Control of the unit is via the touchscreen user ity is provided on the rear of the genera- interface tor The unit is designed for continuous auto-... -
Page 19: Tails Screen
Usage 10.5 User interface – instrument de- Reset compressor hours (refer to Service Manual) tails screen Back to main page The instrument details screen provides Error details screen navigation further information on instrument param- Advanced configuration options (refer to eters, and allows the user interface lan- Service Manual) guage to be changed 10.7 User interface –... -
Page 20: 108 Front Panel Status Indicator
Usage 10.8 Front panel status indicator 10.9 Setting the pressure reducer The generator front panel is equipped with LEDs The pressure reducer (optionally available) regu- that provide an “at-a-glance” indication of the lates the vessel pressure (primary pressure) to current status of the equipment the required operating pressure (secondary pressure) An increase of pressure when the Front panel LED... -
Page 21: Maintenance
Usage 11 Maintenance De-energise the unit prior to working on it or in the event of potential danger (e g pull the mains plug) and prevent it from being switched back on again Perform an inspection and maintenance no later than after one year or 5000 operating hours If needed, service the unit at shorter intervals Maintenance and repair work may be done only by Chromalytic or Chromalytic-qualified per- sonnel / service engineers... -
Page 22: Taking Out Of Use
Usage 12 Taking out of use 12.1 Taking the unit out of use If the unit is not to be used for a prolonged peri- od of time, we recommend that it is properly shut down and taken out of use To do this, the accumulated condensation water from the unit must be drained Switch on the unit and wait until the cut-off... -
Page 23: Troubleshooting
Usage 13 Troubleshooting 13.1 Tips for operators and service technicians For further information on trouble-shooting refer to the assembly and operating instructions "Oil-free piston compressors KK and piston vacuum pumps KV" Any repairs exceeding routine maintenance may only be carried out by qualified personnel or our service De-energise the unit prior to working on it or in the event of potential danger (e g pull the mains plug) and prevent it from being switched back on again... - Page 24 Usage Fault Probable cause Solution Output drops. Lines, hoses or connections leak- Inform a service technician Check / renew lines, hoses or connections Defective separation membrane Inform a service technician Re- place the separation membrane Air intake filter soiled Replace the air intake filter at least 1x per year The air intake filter must never be cleaned Head kit leaking as a result of...
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Page 25: Contact
Contact 14 Addresses 14.1 Returns / Repairs Chromalytic Limited Unit A Lake Works Cranleigh Road Fareham, UK PO16 9DR Telephone: +44 (0)1329 722 072 Email: support@chromalyticcom WARNING Risk of explosion of the pressure tank and pressure hoses The pressure tank and the pressure hoses must be vented before they are stored or trans- ported Use the original packaging when returning units, if possible Always pack the units in a plastic bag Use recyclable packing material... -
Page 26: 144 Addresses Worldwide
Contact Service in China Telephone +86 21 6921 8321 Mobile +86 137 0198 6335 Fax +86 21 6921 8322 Email: office@duerrtechnikcomcn Service in USA Telephone +1 516 214 5659 Mobile +1 516 532 4553 Fax +1 516 433 7684 Email: office@duerrtechnikusacom see "144 Addresses worldwide"... - Page 28 Chromalytic Ltd. Unit A Lake Works Cranleigh Road Fareham, PO16 9DR Tel. +44 (0)1329 722 072 office@chromalytic.com www.chromalytic.com A D Ü R R T E C H N I K C O M P A N Y...
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