Dürr Technik SICOLAB 062 Installation And Operating Instructions Manual

Dürr Technik SICOLAB 062 Installation And Operating Instructions Manual

Oil-free compressor station

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Oil-free compressor station SICO-
EN
LAB
Installation and operating instructions
0626900100L02
*0626900100L02*

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Summary of Contents for Dürr Technik SICOLAB 062

  • Page 1 Oil-free compressor station SICO- Installation and operating instructions 0626900100L02 *0626900100L02*...
  • Page 3: Table Of Contents

    Contents Contents Declaration of conformity for machines in accordance with the 2006/42/EC Directive ..Important information Operation ..... . . About this document .
  • Page 4 Contents Troubleshooting 11 Tips for operators and service techni- cians ......Contact 12 Addresses ..... . . 12.1 Returns / Repairs .
  • Page 5: Important Information

    Important information The signal word differentiates between four levels Important information of danger: – DANGER Immediate danger of severe injury or death About this document – WARNING Possible danger of severe injury or death These installation and operating instructions rep- –...
  • Page 6: Safety

    Important information Safety Specialist personnel Dürr Technik has developed and constructed the Operation units in such a way that danger is to a large Unit operating personnel must ensure safe and extent excluded if the units are used as intended. correct handling based on their training and Nevertheless, residual risks can remain.
  • Page 7: Transportation And Storage

    Important information Disposal Dürr Technik accepts no liability for dam- age resulting from the use of non- Unit approved accessories, special accesso- ries or any working parts or spare parts Dispose of the unit properly and in accordance with applicable national, other than original parts.
  • Page 8: Product Description

    Product description Product description Overview Device without a membrane-drying unit (230 V) Description Article no. Air intake filter SICOLAB 062 0626 1100 SICOLAB 100 0626 2100 SICOLAB 200 0626 3100 l 2x Present ¾ Not present Device with a membrane-drying unit (230 V) Name Article no.
  • Page 9: Wear Parts And Replacement Parts

    Product description Wear parts and replacement parts Wearing parts for units without membrane drying system The following wearing parts must be replaced at the specified maintenance intervals (see "10.1 Mainte- nance schedule"). Spare parts for SICOLAB 062 / 100 / 200 Intake filter cartridge Standard Filter car- 0714200025...
  • Page 10: Device Without A Membrane-Dry

    Product description Technical data Device without a membrane-drying unit (230 V) Electrical data SICOLAB SICOLAB SICOLAB Electrical frequency Nominal voltage Rated power 0.47 0.96 1.41 Nominal current Mains fusing General data Pressure vessel volume Delivery at 50 Hz and 5 bar l/min (0.5 MPa) Delivery at 50 Hz and 7 bar...
  • Page 11: Device With A Membrane-Drying

    Product description Device with a membrane-drying unit (230 V) Electrical data |SICOLAB |SICOLAB |SICOLAB 062M/ 100M/ 200M/ 062MFA 100MFA 200MFA Mains frequency Nominal voltage Rated power 0.47 0.96 1.41 Nominal current Mains fuse General data Pressure vessel volume Delivery at 50 Hz and 5 bar l/min (0.5 MPa) Delivery at 50 Hz and 7 bar...
  • Page 12: Device With Membrane-Drying Unit (115 V)

    Product description Device with membrane-drying unit (115 V) Electrical data SICOLAB 062M SICOLAB 100M Mains frequency Nominal voltage Rated power 0.56 1.15 Nominal current 11.8 Mains fuse 15.0 General data Volume of pressure vessel Flow rate at 60 Hz and 5 bar l/min (0.5 MPa) Flow rate at 60 Hz and 7 bar...
  • Page 13: Pressure Vessels For 230 V Units

    Product description Pressure vessels for 230 V units Pressure vessels from Behälter-Werk Burgau GmbH are installed in the unit. The instructions for use given below apply to the following pressure vessel type: Type Pressure Vessel Remark 316054 / 5110-200-0051 PS 10 bars V 25 L c = 0 mm 1;...
  • Page 14: Vessels For 230 V Units

    Product description Instructions for use – pressure vessels for 230 V units The pressure vessel shall only be used for the application specified above and in accordance with the technical specifications. Safety reasons prohibit any other application. The pressure vessel has been designed according to Directive 2014/29/EU as a single component without any safety equipment for the above-mentioned application.
  • Page 15: Pressure Vessels For 115 V Units

    Product description Pressure vessels for 115 V units Pressure vessels from Behälter-Werk Burgau GmbH are installed in the unit. The instructions for use given below apply to the following pressure vessel type: Type Remark Pressure Vessel 316205 / 5110-200-0052 PS 10 bar V 25 l c = 0 mm For serial number and build year refer to the labelling on the vessel.
  • Page 16: Type Plate

    Product description Type plate The type plate is located on the rear of the unit. REF Order number Serial number This information is also required when order- ing spare parts. 0626900100L02 2204V006...
  • Page 17: Declaration Of Conformity For Machines In Accordance With The 2006/42/Ec Directive

    Product description Declaration of conformity for machines in accordance with the 2006/42/EC Directive We hereby declare that the unit described below conforms to all requirements of the machine directive 2006/42/EC. The unit named below fulfills the requirements of the following directives: –...
  • Page 18: Operation

    Product description Red LED – "Temperature too high" Operation Unit cover lock Unit cover Pressure gauge Carry handle Pressure reducer Fig. 1: SICOLAB 0626 3220 top view (without unit cover) Pressure vessel Safety Valve Fig. 3: SICOLAB 0626 3220 rear view Pressure switch Air intake filter Compressed air connection (plug-in con-...
  • Page 19: Unit Without Membrane-Drying

    Product description Unit without membrane-dry- ing unit The unit draws in atmospheric air and com- presses it. It transports the oil-free compressed air via the cooler to the pressure vessel. The oil- free and filtered air is made available to the con- sumers in the pressure vessel.
  • Page 20: Assembly

    – Set up the device properly such that the outlet to which the device is connected is easily accessible. – Room temperature: +5 °C to +40 °C (for SICOLAB 062/062M/062MFA/100/100M/ 100MFA). – Room temperature: +5 °C to +35 °C (for SICOLAB 200/200M/200MFA).
  • Page 21: Pressure Vessel Test

    Assembly Pressure vessel test Commissioning The owner must comply with the national Remove the packaging directives. The unit is securely protected with packaging material to ensure safe transportation. Example for Germany: German Ordinance on Remove the packaging material. ❯ Industrial Safety and Health (BetrSichV) Remove the protective film.
  • Page 22: Condensate

    Assembly Connect the hose adapter piece to the quick- ❯ DANGER release coupling. Risk of electric shock due to dam- aged power cord or plug Electric shocks can cause severe inju- ries. Do not start up the unit if the power ❯...
  • Page 23: Usage Operation

    Usage Setting the pressure reducer Usage Operation Prior to working on the unit or in case of danger, disconnect it from the mains. Switching the unit on/off Quick-release coupling On/Off switch Pressure gauge Pressure reducer The pressure reducer (17) regulates the desired working pressure at the quick-release coupling (8).
  • Page 24: Maintenance

    Usage 10 Maintenance De-energise the unit prior to working on it or in the event of potential danger (e. g. pull the mains plug) and prevent it from being switched back on again. Purge a unit with a pressure vessel completely. 10.1 Maintenance schedule Maintenance Level I...
  • Page 25: Preparations When Replacing A Filter

    Usage 10.3 Replace the air intake filter 10.2 Preparations when replacing cartridge a filter The following steps need to be carried out before any maintenance work can be per- formed on the unit: Allow the unit to cool down. ❯ Switch off the unit.
  • Page 26: Replacing The Filter Of The Membrane Drying Unit

    Usage 10.4 Replacing the filter of the Membrane-drying unit (optional) membrane drying unit Check that the unit has been disconnected ❯ from the power supply and is depressurised. Unscrew and remove the filter cover. ❯ Remove the fine filter 3 mm / Fine filter 0.01 ❯...
  • Page 27: Replacing The Activated Carbon Filter (If Fitted)

    Usage 10.5 Replacing the activated car- Replace the filter element in the activated car- ❯ bon filter. bon filter (if fitted) Attach the lower part of the activated carbon ❯ filter to the activated carbon filter cover using fixing screws. Fit the unit cover.
  • Page 28 Troubleshooting Troubleshooting 11 Tips for operators and service technicians Any repairs exceeding routine maintenance may only be carried out by qualified personnel or our service. Prior to working on the unit or in case of danger, disconnect it from the mains. Error Possible cause Remedy...
  • Page 29 Troubleshooting Error Possible cause Remedy Reduction in air flow Air intake filter soiled Replace the air intake filter at ❯ least 1x per year. The air intake filter must never be cleaned. Excessive ambient temperature Ensure that cooling is more ❯...
  • Page 30 Contact Contact 12 Addresses 12.1 Returns / Repairs Dürr Technik GmbH & Co. KG Pleidelsheimer Straße 30 74321 Bietigheim-Bissingen -Germany- WARNING Risk of explosion of the pressure tank and pressure hoses The pressure tank and the pressure hoses must be vented before they are stored or transpor- ❯...
  • Page 32 Dürr Technik GmbH & Co. KG Pleidelsheimer Strasse 30 74321 Bietigheim-Bissingen Germany Fon: +49 7142 9022-0 www.duerr-technik.com office@duerr-technik.de...

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