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Related Manuals for Champion Autolift TP6K-PL
Summary of Contents for Champion Autolift TP6K-PL
- Page 1 CHAMPION DISTRIBUTORS LLC INSTALLATION MANUAL& OPERATION INSTRUCTIONS TP6K-PL...
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Page 2: Table Of Contents
USE AND MAINTENANCE MANUAL Catalog 1.Introduction ..........................- 3 - 1.1 Summarize ........................- 3 - 1.2 Statement ......................... - 3 - 2.The introduction of the device ....................- 4 - 2.1 Device description ......................- 4 - 2.2 Device outline size ......................- 4 - 2.3 Device parameter ...................... -
Page 3: Introduction
1.Introduction 1.1 Summarize TP6K-PL is the two-post hydraulic parking device. You should read the manual carefully before you install and assemble the device, which can help you assemble and use the device in a correct way to avoid the risk and improve the reliability and life of the device. -
Page 4: The Introduction Of The Device
USE AND MAINTENANCE MANUAL 2.The introduction of the device 2.1 Device description The TP6K-PL hydraulic parking device is a parking product that was developed through continuous research. The device enjoys great popularity with the features of simple structure, easy assembling and space-saving. -
Page 5: Device Parameter
USE AND MAINTENANCE MANUAL Attention：The size of the device that is made according to the requirement of the customer should be based on the real size of the device. 2.3 Device parameter Rated lifting load：2.7 tons（about 5947 pounds ） Rated maximum lifting height：2.06meters（about 81 inches） 3.Device transportation The seller has packaged the equipment using packing frame, straps and paper board to avoid damage during transportation. -
Page 6: Device Layout
USE AND MAINTENANCE MANUAL 4.1.9 Prohibit dismantling any parts related to safety. 4.1.10 Safety locking devices should be well protected. 4.1.11 When lifting or lowering the vehicle, keep personnel away to a safe area. 4.1.12 keep enough space away from the device in case the vehicle on the device is in danger. 4.1.13 Warning: The working area should not be flammable as there is an electric spark when the switch works. -
Page 7: Tools To Install The Device
USE AND MAINTENANCE MANUAL architect. 4.2.8 If there are no protective measures, please do not install the equipment outdoor to avoid something wrong with the motor on rainy days. 4.2.9 Confirm the general installation position of the equipment, and then put columns and platform on their respective places. - Page 8 USE AND MAINTENANCE MANUAL Oil hose connector oil hose 2 oil hose 1 diagram（6） diagram（7） 4.4.2 Firstly connect the left side beam, right side beam and platform rear baffle together, and then install the rear cover, install 16 wave plate in turn, at last install front plate to driven car on, after installation, conduct diagonal adjustment to make the distance between the two diagonal lines less than 20mm.
- Page 9 USE AND MAINTENANCE MANUAL Hexagon head bolt outside with full Hexagon head bolt outside with full and coarse screw M16X40 and coarse screw M16X40 Serrated lock washers M8X25 Serrated lock washers M8X25 Wave plate special nut M8 diagram（9）rear cover installation diagram（10）wave plate installation Hexagon head bolt with full Rotation shaft 1...
- Page 10 USE AND MAINTENANCE MANUAL diagram（13） hexagon bolt with full screw M12X35 flat washer C grade Φ12 hexagon nut M12 diagram（14） Grade A Type I Hexagon nut with coarse screw Standard spring washer20 Flat washer C grade Hexagon head bolt with full and coarse screw M20X50(4/side) Hexagon head bolt with full and coarse screwM20X110（3/side）...
- Page 11 USE AND MAINTENANCE MANUAL 4.4.4 Hang up the power pack. Fix the motor support plate on the power pack first, and then suspend it on the top of the column. Hexagon sunk head screwM10X16 Motor seat plate Hexagon bolt with full screw M8X25 diagram（16）...
- Page 12 USE AND MAINTENANCE MANUAL power pack motor power pack valve oil hose 2 power pack oil tank oil hose connector diagram（19）the connection between the oil hose and the power pack 4.4.6 Fix one end of the chain underneath the column, pull it out from the top of the chain pulley, pass through the opening of the platform, and pull it out from the other end of the platform opening.
- Page 13 USE AND MAINTENANCE MANUAL chain Cotter pin2.5 Chain pin diagram（21） diagram（22） The chain pass through from bottom to top. down diagram（23） 4.4.7 pull the chain out from another carriage chain pulley and fix it on the chain fixed support on the top of the column.
- Page 14 USE AND MAINTENANCE MANUAL Grade A Type I Hexagon nut Chain fixed support with coarse screw M16 Flat washer C grade 16 chain rod Hexagon head bolt with full and coarse screw M8X35 Flat washer C grade 8 Grade A type I hexagon nut with coarse screw M8 diagram（24）...
- Page 15 USE AND MAINTENANCE MANUAL and platform. Grade A type I hexagon nut with coarse screwM20 Standard spring washer 20 Flat washer C grade Hexagon head bolt with full and coarse screw M20X50 diagram（26） 4.4.10 Install electromagnet We have already assembled the electromagnet 、spring and live knot bearing together before the delivery.
- Page 16 USE AND MAINTENANCE MANUAL diagram（28）bottom view 4.4.11 Install optic sensor optic sensor Cross recessed pan head screw M4X25 Grade A Type I hexagon nut with coarse screw M4 diagram (29) 4.4.12 Install upper limit switch The customer can adjust the installation height according to the actual parking requirements of themselves.
- Page 17 USE AND MAINTENANCE MANUAL 4.4.13 Control arm installation and button box control arm Hexagon head bolt with full and coarse screw M8X35 Flat washer C grade 8 Grade A type I hexagon nut with coarse screw M8 diagram（31） Emergency stop button Lock button Key switch Button box...
- Page 18 USE AND MAINTENANCE MANUAL diagram（33） 4.4.15 Hammer the stone bolt into the hole, until the washer touches the basement plate, if you want to underlay the U-type thin slice for the basement plate, set apart enough screw length. diagram（34） 4.4.16 If the column is uneven with the ground, you need to insert U-type thin slice to adjust.
- Page 19 USE AND MAINTENANCE MANUAL 4.4.17 Adjust the distance A1=B1 and A=B between the two columns. Add the gasket to adjust when the distance is unequal（A1＞B1） 。After the column is vertical to the ground, screw down the stone bolt and nut. diagram（36）...
- Page 20 USE AND MAINTENANCE MANUAL 4.4.19 Rotate the key switch on the control box, the lift rise, the cylinder begins to work, there will be crawl phenomenon. 4.4.20 when the lift rise to the highest position, stop rotating the key switch, to avoid the damage to the cylinder.
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Page 21: The Introduction Of The Control System
USE AND MAINTENANCE MANUAL 5.The introduction of the control system 5.1 Control theory There is a limit switch on the top of the device, to control the limit height of the platform when move up, customer can adjust the installation position of the limit switch according to the actual parking requirement and site space. -
Page 22: Parts Of Control Problem
USE AND MAINTENANCE MANUAL avoid short circuit. When handling the equipment or parts, take measures to avoid breaking the line, otherwise, it will cause a short circuit. If a short circuit occurs, the fuse protector will take effect. After that, the fuse should be changed. -
Page 23: Device Usage
USE AND MAINTENANCE MANUAL 6.Device usage 6.1 Attention item 6.1.1If the equipment will be not in service for a long time, the main power supply should be closed to avoid accidents and to save energy. 6.1.2If the equipment has not been in service for a long time, please lubricate it and check if there is any damage and rust corrosion before using it again. -
Page 24: Parking
USE AND MAINTENANCE MANUAL The lift can only be used by the trained operator. Only the staff authorized can stay on the lift site. When moving and assembling the medium parts, safety bracket should be used. 6.2 Parking 6.2.1 Drive the car on the appropriate position of the platform. Avoid collision with the control cabinet and the rear of the platform. -
Page 25: Maintenance And Service Of Device
USE AND MAINTENANCE MANUAL 7.maintenance and service of device 7.1 Overhaul Conduct the maintenance every month regularly to ensure the use safety of the device and prolong the use life. 1. Check if the carriage can work normally. 2. Check if the chain and its connector, chain pin shaft, cotter pin can work normally. 3. -
Page 26: Common Fault And Repair Method
USE AND MAINTENANCE MANUAL 7.2 Common fault and repair method phenomenon Possible reason Exclude method Lift with idle load to the highest position, and keep There is air in the hydraulic for seconds and then lower down, when lowered to oil. - Page 27 USE AND MAINTENANCE MANUAL Attachment one：basement drawing...
- Page 28 USE AND MAINTENANCE MANUAL Attachment two：electrical diagrams...
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