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Summary of Contents for Champion Autolift MR-6
- Page 1 CHAMPION DISTRIBUTORS LLC INSTALLATION MANUAL& OPERATION INSTRUCTIONS MR-6 MIDRISE LIFT...
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Page 2: Table Of Contents
PACKING, TRANSPORT AND STORAGE ............................4 PACKING ......................................4 LIFTING OPERATING ..................................4 STORAGE ......................................4 STACKING ......................................4 OPENING ......................................4 INTRODUCTION WARNING ................................4 LIFT SATETY ...................................... 4 THE SAFETY OF LIFTED VEHICLES .............................. 4 CONSERVING THE MANUAL ................................5 LAWS ........................................ - Page 3 HYDRAULIC OIL TEST ................................. 14 ROTATION DIRECTION TEST ..............................14 4.3 SET UP ......................................14 CHAPTER 5 OPERATIONS AND USE ............................. 15 5.1 CONMANDS ....................................15 5.1.1 UP BUTTON (1) ................................... 15 5.1.2 DOWN HANDLE (2) ................................15 5.2 OPERATING SEQUENCE ................................15 5.2.1 LIFTING ....................................
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Page 4: Packing, Transport And Storage
PACKING, TRANSPORT AND STORAGE ALL PACKING, LIFTING, HANDLING, TRANSPORT AND UNPACKING ORERATIONS ARE TO BE PERFORMED EXCLUSIVELY BY EXPERT PERSONNEL WITH KNOWLEDGE OF THE LIFT AND THE CONTENTS OF THIS MANUL PACKING The lift is shipped disassembled into following parts: Weight (kg) 1. -
Page 5: Conserving The Manual
This symbol express attention should be taken for foot hazard on the scissor beam. This symbol express attention should be taken for hand hazard on the scissor beam. This symbol expresses connection to the ground on the earth wire of the electrical box. Operation instruction This symbol is on the side of the motor. -
Page 6: Chapter 1 Description Of The Machine
CHAPTER 1 DESCRIPTION OF THE MACHINE The hydraulic movable lift is can work on a flat ground or the grade of a slop less than or equal 3º. The lift consists of the following main parts: Fixed structure (frame + arms); Mobile units (idler wheel and hydraulic vehicle);... -
Page 7: Control Box (Fig.5)
A adjusting pressure valve (4) Two oil cylinders (5) oil tanks Two steel wire flexible pipes to delivery oil. (6) Note: The pressure of the oil delivery pipe may be not less than 40Mpa 1.5 CONTROL BOX (FIG.5) The panel that houses the electric control box contains the following: Main switch (IG) (power supply plug) Rise push button (p1) Fig.4 hydraulic system... -
Page 8: Power Device
2 .1 POWER DEVICE 2.1.1 ELECTRIC PRINCIPLE DIAGRAM AND ACCESSORIES M1-Motor KM-Contactor SB –Button SQ- Limit switch The motor must be connected with reference to the attached wiring diagrams. -
Page 9: Principle Diagram And Accessories
2.2 HYDRAULIC UNIT PUMP 2.2.1 PRINCIPLE DIAGRAM AND ACCESSORIES 2.3 OIL The oil reservoir contains hydraulic mineral oil in accordance with ISO/DIN 6743/4 with a level of contamination according to ISO 4406, for example IP HYDRUS OIL 32; SHELL TELLUS OIL T32 or equivalent. 2.4 LIFTING WEIGHT The lift weight is 2700kg. -
Page 10: Chapter 3 Safety
Fig.8 Minimum and maximum dimensions CHECK MAXIMUM LOAD CAPACITY AND LOAD DISTRIBUTION IN CASE OF LARGER VEHICLES. MAXIMUM WEIGHT OF THE VEHICLE TO BE LIFT Fig.9 Weight distribution CHAPTER 3 SAFETY It is vital to read this chapter of the manual carefully and from beginning to end as it contains important information regarding the risks that the operator and the maintenance fitter may be exposed to in the eventuality that the lift is used incorrectly. -
Page 11: General Precautions
OF THE LIFT. During lift and descent movements, the operator must remain at the front of the vehicle. The presence of persons inside the danger zone indicated in the same figure is strictly prohibited. The presence of persons beneath the vehicle during operations is permitted only when the vehicle is parked in the elevated position. -
Page 12: Risks While The Vehicle Is Being Raised
WARNING DO NOT ATTEMPT TO MOVE THE TOTARY TABLE AND THE VEHICLE SUPPORT WHEN IT IS LIFTING. It is important to position the vehicle on the lift so that the weight is correctly distributed on the arms . People rest inside the safety area while the vehicle raising The engine is off, the lock engaged and it should be pulled to activate the lock to work. -
Page 13: Risk Of Vehicle Falling From Lift
3.6.2 RISK OF VEHICLE FALLING FROM LIFT This risk could be caused by the incorrect positioning on the arm disk support plates (fig.14) or in incorrect position of the arm disk support plates in relation to the lift. Ensure the center of gravity of the vehicle, then put four arms at the correct place to avoid such an occurrence. -
Page 14: Installation Requisite Checklist
4.1 INSTALLATION REQUISITE CHECKLIST The LIFT can work outside and inside, but it can’t work in the rain. It is also considered that the place of installation must be well clear of areas destined to washing or painting, and away from solvent or paint storage areas or areas where there is a risk of potentially explosive atmosphere. -
Page 15: Chapter 5 Operations And Use
station. CHAPTER 5 OPERATIONS AND USE The lift Commands (control box) is shown as Fig.17: Fig. 17 Control station 5.1 CONMANDS 5.1.1 UP BUTTON (1) If pressed, activates the electric motor and mechanisms that lift the carriage. 5.1.2 DOWN HANDLE (2) If the handle moved, the overload valve will release the press of the system. -
Page 16: Periodic Maintenance
When performing maintenance on the lift, follow all the necessary precautions to prevent the lift from being started accidentally: 1. Cut off the power and pull the plug out of the jack. 2. The key for the main switch must be kept by the fitter. 3. -
Page 17: Every 6-Month
relative bolts are properly tightened. SAFETY SYSTEMS Check the operating condition and efficiency of the safety devices and the wear on the safety wedges and relative hinge pins. Oil the pins on the safety wedges. In case of excessive wear, replace the safety wedges and/or pins. Use a torque wrench to check that the post bases anchor bolts screws are properly tightened to the ground as well as the connection bolts. -
Page 18: Chapter 7 Troubleshooting
Fig.18 CHAPTER 7 TROUBLESHOOTING 7.1 TROUBLESHOOTING GUIDE Troubleshooting and possible repairs require absolute compliance with ALL THE SAFETY PRECAUTIONS indicated in chapter 6 “MAINTENANCE” and chapter 3 “SAFETY” 7.2 TROUBLESHOOTING CHECKLIST Problem Possible cause Solution The motor doesn’t Bad contact Check and replace good wire. -
Page 19: Appendix A-Special Notes
APPENDIX A-SPECIAL NOTES A.1 DISPOSAL OF USED OIL Used oil, which is removed from the oil tank and the plant during an oil change, must be treated as a polluting product, in accordance with the legal prescriptions of the country in which the lift is installed. A.2 MACHINE DEMOLITION DURING MACHINE DEMOLITION, COMPLY WITH ALL THE SAFETY PRECAUTIONS DESCRIBED IN CHAPTER 3, WHICH ARE ALSO VALID FOR ASSEMBLING.
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