Yamaha SRX700D 1999 Owner's Manual
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Yamaha SRX700D 1999 Owner's Manual

Yamaha SRX700D 1999 Owner's Manual

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SNOWMOBILE
OWNER'S MANUAL
SRX700D
SRX700SD
LIT-12628-02-09
8DF-28199-12

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  • Page 1 SNOWMOBILE OWNER’S MANUAL SRX700D SRX700SD LIT-12628-02-09 8DF-28199-12...
  • Page 2 861-014 Record the frame number, engine number (Primary ID), and key number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer. 860-002 1 The frame number is the nine-digit number stamped on the frame of the snowmobile. (See fig. Å.) 2 The model code number is the first three digits of the frame number.
  • Page 3 Should major repairs ever be required, you are advised to ask a Yamaha dealer to inspect and repair the snowmobile whenever it is necessary; they have the techniques, tools, and parts to ensure your satisfaction. We hope that the information within this manual will help you enjoy many hours of pleasure with your Yamaha snowmobile.
  • Page 4 BILE. 851-005 NOTE: • Yamaha continually seeks advancements in product design and quality. Therefore, while this manual con- tains the most current product information available at the time of printing, there may be minor discrepancies between your snowmobile and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.

  • Page 5: Table Of Contents

    V-belt ..........6-6 SNOWMOBILE LIMITED Drive guard ........6-6 WARRANTY ........1-1 Drive track .......... 6-7 YAMAHA EXTENDED SERVICE Slide runners ........6-7 (Y.E.S.) ..........1-4 Skis and ski runners ......6-7 LOCATION OF THE IMPORTANT Steering system ......... 6-8 LABELS ..........
  • Page 6 Oil pump cable adjustment ....8-6 Carburetor adjustment ....... 8-7 Yamaha Power Valve System (Y.P.V.S.) ........... 8-9 High altitude adjustments ....8-10 Cooling system ........ 8-11 V-belt replacement ......8-13 Checking the oil level of the drive chain housing ........8-16 Checking the brake pads ....

  • Page 7: Yamaha Motor Corporation, U.s.a. Snowmobile Limited Warranty

    WARRANTY PERIOD: WARRANTY TRANSFER: To transfer any remain- 1. All Yamaha snowmobiles shall be warranted for a ing warranty from the original purchaser to any subse- term of one (1) year from the date of purchase, plus quent purchaser, it is imperative that the machine be a special early-season extension (if applicable).
  • Page 8 TENSION specified in the Owner’s Manual? A special warranty extension is available for all new A. No. The warranty on a new Yamaha cannot be Yamaha snowmobiles purchased between June 1 and “voided” or “canceled.” However, if a particular failure December 1.
  • Page 9 Mail to: YAMAHA MOTOR CORPORATION, U.S.A. WARRANTY DEPARTMENT P.O. Box 6555 Cypress, California 90630 This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.

  • Page 10: Yamaha Extended Service (Y.e.s.)

    Limited Warranty period. So visit your autho- • Y.E.S. is designed and administered by rized Yamaha dealer to get all the facts. He can Yamaha Motor Corporation to provide show you how easy it is to protect your invest- maximum owner satisfaction. You get un- ment with Yamaha Extended Service.

  • Page 11: Location Of The Important Labels

    ESU00007 LOCATION OF THE IMPORTANT LABELS Please read the following labels carefully before operating this snowmoblie. NOTE: Maintain or replace safety and instruction labels, as neces- sary. WARNING AVERTISSEMENT SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF AFIN D’ÉVITER TOUT RISQUE DE BLESSURE SÉRIEUSE OU MÊME MORTELLE, THE FOLLOWING: VEUILLEZ SUIVRE LES RECOMMANDATIONS SUIVANTES:...

  • Page 12: Safety Information

    Before operating 1. Read the Owner’s Manual and all labels before operat- ing this snowmobile. Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any control or function you do not under- stand.
  • Page 13 7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmobile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders. 8. Handle fuel with care; it is HIGHLY FLAMMABLE. •...
  • Page 14 Fuel may leak out from the fuel breather hose. 2. Modifications made to the snowmobile not approved by Yamaha, or the removal of original equipment may render your snowmobile unsafe for use that may cause severe personal injury. Modifications may also make your snowmobile illegal to use.

  • Page 15: Description

    ESU00012 DESCRIPTION 1 Windshield 2 Steering handlebar 3 Seat 4 Frame 5 Slide rail suspension 6 Drive track 7 Skis 8 Headlight 9 Shroud...
  • Page 16 0 Storage compartment A Taillight B Snow flap C Brake lever D Headlight beam switch E Parking brake lever F Engine stop switch G Throttle lever H Starter handle I Shroud latch J Main switch K Starter lever L Grip warmer control knob M Tripmeter N Odometer O Speedometer...

  • Page 17: Control Functions

    ESU00013 CONTROL FUNCTIONS ESU00015 Main switch The main switch controls the following items. 1 OFF The ignition circuit is switched off. The key can be removed only in this position. 831-033 2 ON The ignition circuit is switched on. The engine can be started. 3 WARMER The grip and thumb warmer circuit is switched on.

  • Page 18: Throttle Lever

    ESU00022 Throttle lever Once the engine is running cleanly, squeezing a the throttle lever 1 will increase the engine speed and cause engagement of the drive system. Regulate the speed of the snowmobile by varying the throttle position. Because the throttle is spring-loaded, the snowmobile will decelerate, 816-001 and the engine will return to idle when it is released b.

  • Page 19: Oil Level Warning Light

    Yamaha dealer for further details. After the engine starts, this light flashes three times to check the bulb, and then goes off if there are no problems. If it does not flash, ask a Yamaha dealer to inspect the electrical circuit.

  • Page 20: Engine Stop Switch

    (See page 6-3.) • If the coolant temperature warning light still flashes continually or stays on, after the engine has been restarted, ask a Yamaha dealer to inspect the elec- trical circuit at the first opportunity. ESU00031 Engine stop switch The engine stop switch 1 is used to stop the engine in an emergency.

  • Page 21: Parking Brake Lever

    CAUTION : Be sure the brake lever end does not project out over the handlebar end. This will help prevent brake lever damage when the snowmobile is placed on its side for service. The brake lever is equipped with a position adjuster. To adjust the brake lever position: 1.

  • Page 22: Grip Warmer Control Knob

    ESU00041 Grip warmer control knob The grip warmer control knob controls the electrically heated handlebar grips and throttle lever when the main switch is in the “WARMER” position. 1 Grip warmer control knob 831-036 Knob position Grip warmer temperature Turn clockwise a Higher Turn counterclockwise b Lower...

  • Page 23: Drive Guard

    ESU00052 Drive guard The drive guard is designed to cover the V-belt clutch and V-belt in case parts break or come loose. WARNING • Be sure the drive guard is tightened securely before 845-065 operating the snowmobile. • Never run the engine with the V-belt or drive guard removed.

  • Page 24: Louver Plates

    845-068 Steel plate The steel plate 1 can be removed when the ambient temperature is 5 °C (41.5 °F) or higher. Before removing the steel plate, consult a Yamaha dealer. 845-071 ESU00068 Storage compartment Open the storage compartment to store the service tools, spare parts, or other small items.

  • Page 25: Pre-Operation Checks

    ESU00072 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the snowmobile is used. WARNING The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair.

  • Page 26: Engine Oil

    Oxygenated fuels (gasohol) containing a maximum 5% of ethanol can be used, although richer jetting may be required to prevent engine damage. Con- sult a Yamaha dealer. Gasohol containing metha- nol is not recommended. • Be sure that snow or ice does not enter the fuel tank when refueling.

  • Page 27: Coolant

    ESU00086 Coolant Check the coolant level in the coolant reservoir when the engine is cold. If the coolant level is below the “COLD LEVEL”, add soft water until it reaches the “COLD LEVEL”. (See pages 8-11 ~ 8-12 for more details.) 806-033 1 “COLD LEVEL”...

  • Page 28: Throttle Override System (T.o.r.s.)

    The T.O.R.S. will operate and the engine should run between 2800 and 3000 r/min. WARNING 816-040 If the engine does not run between 2800 and 3000 r/min, stop the engine by turning the main switch to the “OFF” position and consult a Yamaha dealer.

  • Page 29: Brake

    Do not operate the snowmobile if you find any problems in the brake system. You could lose braking ability, which could lead to an accident. Ask a Yamaha dealer to inspect and repair the brake system. CAUTION : Make sure the brake lever end does not project out over the handlebar end.

  • Page 30: Brake Fluid Leakage

    Apply the brake for a few minutes. Check to see if any brake fluid leaks out from the brake hose joints or the master cylinder. WARNING If brake fluid leakage is found, ask a Yamaha dealer for immediate repairs. CAUTION : Brake fluid may deteriorate painted surfaces or plastic parts.

  • Page 31: Drive Track

    ESU00097 Drive track Check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (See pages 8-24 ~ 8-26 for more details.) WARNING 820-026 Do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could result in loss of braking ability and snowmobile control, which could cause an accident.

  • Page 32: Steering System

    Check the handlebar for excessive free play: 1. Push the handlebar up and down and back and forth. 2. Turn the handlebar slightly to the right and left. If excessive free play is noticed, consult a Yamaha dealer. 819-003 ESU00105 Lights Check the lights.

  • Page 33: Air Filter

    NOTE: • The air filter element can be removed when the ambient temperature is 5 °C (41.5 °F) or higher. • Before removing the air filter element, consult a Yamaha dealer. 845-057 845-070 ESU00109 Louvers Always check that no snow is on the louvers.

  • Page 34: Tool Kit And Recommended Equipment

    ESU00111 Tool kit and recommended equipment It is good practice to carry the tool kit, spare parts, and other necessary equipment with you while riding the snowmobile so that minor repairs can be done if necessary. The following should be carried in the storage compartment at all times: •...

  • Page 35: Operation

    ESU00112 OPERATION ESU00118 Starting the engine WARNING • 818-044 Be sure to check the “SAFETY INFORMATION” section carefully before starting the engine. • Be sure the parking brake is applied. NOTE: Be sure the engine stop switch is in the on position. 831-018 1.

  • Page 36: Emergency Engine Starting

    ESU00124 Emergency engine starting If the recoil starter system should fail, take the emergency starter rope out of the tool kit and proceed as follows. NOTE: The emergency starter rope is supplied in the tool kit at the 846-033 factory. 1.

  • Page 37: Break-In

    Also avoid lugging the engine, such as laborious operation 801-026 in wet snow. If any abnormal condition is noticed, such as excessive vibration or noise, consult a Yamaha dealer. NOTE: To ensure proper engine break-in, use a 50 : 1 gasoline/oil mixture when filling the fuel tank of a new snowmobile for the first time.

  • Page 38: Riding Your Snowmobile

    ESU00127 Riding your snowmobile Getting to know your snowmobile A snowmobile is a rider active vehicle, and your riding position and your balance are the two basic factors of maneuvering your snowmobile. Riding your snowmobile requires skills acquired through practice over a period of time. Take the time to learn the basic techniques well before attempting more difficult maneuvers.

  • Page 39: To Start Out And Accelerate

    To start out and accelerate 1. With the engine idling, release the parking brake. 2. Apply the throttle slowly and smoothly. The V-belt clutch will engage and you will start to accelerate. WARNING The operator should always keep both hands on the handlebar.

  • Page 40: Riding Uphill

    Remember: Avoid higher speeds until you are thoroughly familiar with the operation of your snowmobile. Riding uphill You should practice first on gentle slopes. Try more diffi- cult climbs only after you have developed your skill. As you approach a hill, accelerate before you start the climb, and then reduce the throttle opening to prevent track slippage.

  • Page 41: Traversing A Slope

    Traversing a slope WARNING Traversing slopes is not recommended for a novice snowmobiler. 852-004 Traversing a slope requires you to properly position your weight to maintain proper balance. As you travel across the slope, lean your body to position your weight towards the uphill side.

  • Page 42: Operation On Surfaces Other Than Snow Or Ice

    Operation on surfaces other than snow or ice Operation of your snowmobile on surfaces other than snow or ice should be avoided. Operation under such conditions will damage or result in rapid wear of the ski runners, drive track, slide runners, and drive sprockets. Operation of the snowmobile under the following conditions should be avoided at all costs: 1.

  • Page 43: Driving

    ESU00130 Driving WARNING Be sure to read the “SAFETY INFORMATION” and “Riding your snowmobile” sections carefully before operating the snowmobile. NOTE: Be sure the engine is warmed up enough before riding. 1. Release the parking brake by moving the parking brake lever to the right.

  • Page 44: Transporting

    ESU00138 Transporting When transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: • Make sure that the fuel level in the fuel tank is lower than the bottom of the carburetors. Otherwise, the vibration and bumps from the road surface could make it possible for fuel to flow through the carburetors into the crank- case.

  • Page 45: Periodic Maintenance

    Adjust the jets. (elevation/temperature) is changed. Check operation. Y.P.V.S. Adjust if necessary. Check operation and rope damage. Recoil starter Replace if necessary. Check operation. Engine stop switch Repair if necessary. It is recommended that these items be serviced by a Yamaha dealer.
  • Page 46 8-17 Adjust if necessary. 800 km (500 mi) thereafter. Check wear and damage. Skis and ski runners Replace if necessary. Check operation. Steering system Adjust toe-out if necessary. It is recommended that these items be serviced by a Yamaha dealer.
  • Page 47 Tool kit and recom- Check proper placement. 6-10 mended equipment It is recommended that these items be serviced by a Yamaha dealer. NOTE: Brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add the fluid as required.

  • Page 48: Tool Kit

    NOTE: If you do not have a torque wrench available during a service operation which requires one, take your snowmo- bile to a Yamaha dealer to check the torque settings and to have them adjusted if necessary. ESU00144 Spark plug inspection The spark plug is an important engine component and is easy to inspect.

  • Page 49: Engine Idle Speed Adjustment

    20 Nm (2.0 m·kg, 14 ft·lb) ESU00145 Engine idle speed adjustment CAUTION : • Be sure this adjustment is serviced by a Yamaha dealer. • Be sure the throttle lever moves smoothly. • Be sure the carburetor is synchronized first.

  • Page 50: Throttle Cable Adjustment

    ESU00147 Throttle cable adjustment CAUTION : Be sure the engine idle speed is adjusted first. 1. Loosen the locknut. 2. Turn the adjuster in or out until the proper throttle lever free play is achieved. Throttle lever free play a: 1.0 ~ 2.0 mm (0.04 ~ 0.08 in) 816-042 1 Locknut...

  • Page 51: Carburetor Adjustment

    ESU00150 Carburetor adjustment CAUTION : • Be sure this adjustment is serviced by a Yamaha dealer. • Be sure the carburetor silencer is installed during running to prevent engine damage. Under some operating conditions the carburetor setting may have to be changed due to air temperature changes, elevation changes, use of alcohol oxygenated fuels, etc.,...
  • Page 52 Jet needle adjustment Adjust the jet needle by changing its clip position according to the setting chart which is available at a Yamaha dealer. Standard jet needle clip 1 position: 3rd groove from upper end Clip position Mixture Condition Warm weather...

  • Page 53: Yamaha Power Valve System (Y.p.v.s.)

    Yamaha Power Valve System (Y.P.V.S.) The Y.P.V.S. is a vital part of the engine and requires very sophisticated adjustment. Adjustment should be left to a Yamaha dealer who has the professional knowledge, specialized data and equipment to do so properly.

  • Page 54: High Altitude Adjustments

    If you plan to operate your snowmo- bile at an altitude different from the area where you bought it, be sure to consult a Yamaha dealer. They can tell you if there are any changes necessary for the altitude where you plan to ride.

  • Page 55: Cooling System

    The cooling system must be bled of air if the coolant reservoir becomes empty, if air can be seen in the cooling system, or if there is a cooling system leak. Consult a Yamaha dealer. CAUTION : Operating the engine with an improperly bled cooling system can cause overheating and severe engine damage.
  • Page 56 3. Fill the coolant reservoir with coolant to “COLD LEVEL”. 4. Install the coolant reservoir cap. Check for any coolant leakage. NOTE: 806-034 If you find any leaks, consult your Yamaha dealer. 8-12...

  • Page 57: V-Belt Replacement

    Adjust the V-belt position by removing or adding a spacer 1 on each adjusting bolt. Ask a Yamaha dealer to make this adjustment. 805-118 CAUTION : As the V-belt wears, adjustment may be necessary. To...
  • Page 58 3. Pull 3 the V-belt up over the secondary fixed sheave. 4. Remove the V-belt from the secondary sheave assem- bly and primary sheave assembly. 805-100 5. Put the new V-belt back on the secondary sheave assembly only. Do not force the V-belt between the sheaves;...
  • Page 59 8. Install the V-belt over the primary sheave assembly. 9. Rotate the secondary sliding sheave clockwise 6 and push 7 it so that it separates from the secondary fixed sheave. 805-108 10. Install the V-belt 8 between the secondary sliding and secondary fixed sheaves.

  • Page 60: Checking The Oil Level Of The Drive Chain Housing

    CAUTION : Be sure these items are serviced by a Yamaha dealer. 1. Place the snowmobile on a level surface. 2. When the engine and mufflers are cold, remove the mufflers.
  • Page 61 CAUTION : Be sure no foreign material enters the drive chain housing. 5. Install the dipstick and fit the loop 4 of the dipstick handle onto the projection 5 of the drive chain housing. 807-039 Chain tension adjustment 1. Loosen locknut. 2.

  • Page 62: Checking The Brake Pads

    ESU00174 Checking the brake pads Check the brake pads for wear. If the brake pads reach the wear limit, ask a Yamaha dealer for replace them. 1 Brake pad wear indicator 818-045 Wear limit a: 1.0 mm (0.04 in) ESU00179...

  • Page 63: Checking The Brake Fluid Level

    Be careful that water does not enter the master cylin- der when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. If the brake fluid level goes down, consult a Yamaha dealer. CAUTION : Brake fluid may deteriorate painted surfaces or plastic parts.

  • Page 64: Suspension

    WARNING Be sure this adjustment is made by a Yamaha dealer. ESU00191 Ski spring preload adjustment The spring preload can be adjusted by turning the adjuster...

  • Page 65: Ski Damper Adjustment (Srx700S)

    Do not deform or damage the shock absorber in any way. • Do not dispose of a damaged or worn out shock absorber by yourself. Take the unit to your Yamaha dealer. ESU00192 Ski damper adjustment (SRX700S) The ski damper can be adjusted by turning the adjuster 1.

  • Page 66: Rear Suspension Spring Preload Adjustment

    88.3 mm (4.26 in) (3.87 in) (3.48 in) WARNING Be sure this adjustment is made by a Yamaha dealer. This shock absorber contains highly pressurized ni- 820-099 trogen gas. It could explode by improper handling, causing injury or property damage.

  • Page 67: Rear Suspension Full Rate Adjustment

    The total suspension spring rate and damping character- istics can be adjusted by changing the installed position of the shock absorber. WARNING Be sure this adjustment is made by a Yamaha dealer. Installation position Spring rate and damping Hard Medium...

  • Page 68: Drive Track Adjustment

    ESU00199 Drive track adjustment WARNING A broken track, track fittings or debris thrown by the drive track could be dangerous to an operator or bystanders. Observe the following precautions: • Do not allow anyone to stand behind the snowmo- bile when the engine is running. •...
  • Page 69 Drive track adjustment WARNING • Be sure this adjustment is made by a Yamaha dealer. • Support the snowmobile securely on a suitable stand before working underneath the snowmobile. • Operate the engine in a well-ventilated area. 1. Lift the rear of the snowmobile onto a suitable stand to raise the drive track off the ground.

  • Page 70: Ski Alignment

    Ski toe-out (1 - 2) is within specification. 819-001 Ski toe-out (1 - 2): 0 ~ 15 mm (0 ~ 0.59 in) 3. If the alignment is not correct, consult a Yamaha dealer. ESU00201 Handlebar adjustment 1. Remove the handlebar cover 1.

  • Page 71: Lubrication

    ESU00205 Lubrication Lubricate the following points. Lubricant: Low-temperature grease 1 Throttle cable ends 820-066 WARNING Apply a dab of grease onto the cable end only. Do not grease the brake or throttle cables because they could become frozen, which could cause loss of control.

  • Page 72: Headlight Bulb Replacement

    ESU00208 Headlight bulb replacement 1. Lift up the shroud. 2. Disconnect the headlight connector. 3. Remove the bulb holder cover. 4. Remove the bulb holder by depressing and turning it counterclockwise. 832-039 1 Bulb holder cover 5. Remove the bulb. WARNING Keep flammable products or your hands away from 832-008...

  • Page 73: Troubleshooting

    • The T.O.R.S. is an important safety air leak — Ask a Yamaha dealer to in- device; in the case of a malfunction, spect. take the snowmobile to a Yamaha 2. “Hydrolock” occurs when fuel has filled dealer immediately for repair.
  • Page 74 4. Incorrect V-belt clutch settings for alti- 1. Worn or damaged V-belt ... Replace the tude or conditions ... Ask a Yamaha dealer V-belt or ask a Yamaha dealer to inspect. to inspect. 2. Incorrect V-belt clutch settings for alti- tude or conditions ...

  • Page 75: Storage

    2. Lubrication Lubricate moving parts, suspension link- 5. Protection age, and pivot points. Use the grease or Apply a coat of wax, such as Yamaha lubricant specified in the MAINTENANCE Silicone Wax, to painted surfaces. Spray section, or Yamaha Lube-Zall general Yamaha Silicone Spray, or an equivalent purpose lubricant.
  • Page 76 For peak performance, it is recommended that you have your snowmobile checked and tuned by a Yamaha dealer. They have the experience and training to help you get the maximum performance and use of your Yamaha snowmobile.

  • Page 77: Specifications

    ESU00228 SPECIFICATIONS ESU00229 Dimensions SRX700/SRX700S Overall length 2760 mm (108.7 in) Overall width 1170 mm ( 46.1 in) Overall height 1085 mm ( 42.7 in) Dry weight 237 kg ( 522 lb): SRX700 238 kg ( 525 lb): SRX700S Ski tread 1040 mm ( 40.9 in) ESU00230 Engine...

  • Page 78: Chassis

    ESU00231 Chassis SRX700/SRX700S Drive track and suspension: Track Molded rubber, fiber glass rod reinforced Width 381 mm (15.0 in) Track deflection 25 ~ 30 mm (0.98 ~ 1.18 in)/ 100 N (10 kg, 22 lb) Length on ground 752 mm (29.6 in) Suspension type Slide rail suspension Drive sprocket...
  • Page 79 12-1...
  • Page 80 12-2...
  • Page 81 PRINTED IN JAPAN 99 · 6 - 1.6 × 1 CR PRINTED ON RECYCLED PAPER...

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