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Related Manuals for Yamaha VX600ERG 2001
Summary of Contents for Yamaha VX600ERG 2001
- Page 1 VX600ERG/SX600G/MM600G/VT600G VX600ERG SX600G MM600G VT600G...
- Page 2 NOTICE HOW TO USE THIS MANUAL MANUAL FORMAT EXPLODED DIAGRAM...
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Page 3: Illustrated Symbols
ILLUSTRATED SYMBOLS... - Page 4 INDEX...
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Page 9: Chapter 1. General Information
CHAPTER 1. GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER... -
Page 10: Preparation For Removal And Disassembly
IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY... - Page 11 ALL REPLACEMENT PARTS GASKETS, OIL SEALS, AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLIPS LOCTITE®...
- Page 12 SPECIAL TOOLS FORTUNE UP...
- Page 13 FOR ENGINE SERVICE FOR POWER TRAIN SERVICE...
- Page 14 FOR CARBURETION SERVICE FOR ELECTRICAL SERVICE...
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Page 15: Chapter 2. Periodic Inspection And Adjustment
CHAPTER 2. PERIODIC INSPECTION AND ADJUSTMENT INTRODUCTION PERIODIC MAINTENANCE TABLE... - Page 17 ENGINE SPARK PLUGS...
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Page 18: Oil Pump
OIL PUMP... - Page 20 FUEL LINE INSPECTION COOLING SYSTEM...
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Page 26: Carburetor Synchronization
CARBURETOR SYNCHRONIZATION... - Page 27 ENGINE IDLE SPEED ADJUSTMENT THROTTLE CABLE FREE PLAY ADJUSTMENT...
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Page 28: Throttle Override System (T.o.r.s.) Check
THROTTLE OVERRIDE SYSTEM (T.O.R.S.) CHECK... - Page 29 STARTER (CHOKE) CABLE FREE PLAY ADJUSTMENT EXHAUST SYSTEM INSPECTION...
- Page 30 POWER TRAIN SHEAVE DISTANCE AND OFFSET ADJUSTMENT...
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Page 32: Drive V-Belt
DRIVE V-BELT... - Page 34 ENGAGEMENT SPEED CHECK PARKING BRAKE PAD INSPECTION...
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Page 35: Parking Brake Adjustment
PARKING BRAKE ADJUSTMENT BRAKE LEVER ADJUSTMENT (VX600ER/SX600/VT600) - Page 36 BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION...
- Page 37 BRAKE HOSE INSPECTION AIR BLEEDING (HYDRAULIC BRAKE SYSTEM)
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Page 38: Drive Chain
DRIVE CHAIN... -
Page 41: Track Tension Adjustment
TRACK TENSION ADJUSTMENT... -
Page 43: Slide Runner Inspection
SLIDE RUNNER INSPECTION... -
Page 44: Maximizing Drive Track Life
MAXIMIZING DRIVE TRACK LIFE... - Page 45 CHASSIS SKI/SKI RUNNER...
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Page 46: Steering System
STEERING SYSTEM... - Page 47 LUBRICATION...
- Page 49 ELECTRICAL HEADLIGHT BEAM ADJUSTMENT...
- Page 50 BATTERY INSPECTION (VX600ER/VT600)
- Page 52 BATTERY CHARGING (VX600ER/VT600)
- Page 53 FUSE INSPECTION (VX600ER/VT600)
- Page 55 TUNING CARBURETOR TUNING...
- Page 62 CLUTCH...
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Page 67: Gear Selection
GEAR SELECTION... -
Page 73: High Altitude Tuning
HIGH ALTITUDE TUNING... -
Page 74: Front Suspension
FRONT SUSPENSION... -
Page 75: Rear Suspension
REAR SUSPENSION... -
Page 79: Chapter 3. Chassis
CHAPTER 3. CHASSIS STEERING VX600ER/SX600/VT600... - Page 80 MM600...
- Page 82 INSPECTION...
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Page 83: Installation
INSTALLATION... - Page 86 VX600ER/VT600...
- Page 87 SX600/MM600...
- Page 88 INSPECTION INSTALLATION (VX600ER/VT600)
- Page 89 FRONT SUSPENSION...
- Page 90 HANDLING NOTES (SX600) INSPECTION...
- Page 92 INSTALLATION...
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Page 98: Chapter 4. Power Train
CHAPTER 4. POWER TRAIN PRIMARY SHEAVE AND DRIVE V-BELT... - Page 100 R E M O V A L...
- Page 101 DISASSEMBLY...
- Page 102 INSPECTION...
- Page 104 ASSEMBLY...
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Page 107: Installation
INSTALLATION... -
Page 108: Secondary Sheave
SECONDARY SHEAVE... - Page 110 DISASSEMBLY INSPECTION...
- Page 111 ASSEMBLY...
- Page 113 INSTALLATION...
- Page 114 DRIVE CHAIN HOUSING WITHOUT REVERSE MODEL...
- Page 115 INSPECTION...
- Page 117 INSTALLATION...
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Page 118: With Reverse Model
WITH REVERSE MODEL... - Page 120 INSPECTION...
- Page 121 INSTALLATION...
- Page 123 JACKSHAFT...
- Page 124 INSPECTION...
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Page 125: Jackshaft And Drive Chain Housing Installation
JACKSHAFT AND DRIVE CHAIN HOUSING INSTALLATION... - Page 126 BRAKE...
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Page 127: Brake Pad Replacement
BRAKE PAD REPLACEMENT... - Page 131 BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION AND REPAIR...
- Page 132 BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION...
- Page 134 INSPECTION BRAKE MASTER CYLINDER ASSEMBLY INSTALLATION...
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Page 135: Slide Rail Suspension
SLIDE RAIL SUSPENSION VX600ER/SX600... - Page 136 VT600...
- Page 141 MM600...
- Page 146 INSPECTION...
- Page 147 ASSEMBLY INSTALLATION...
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Page 149: Front Axle And Track
FRONT AXLE AND TRACK... - Page 150 INSPECTION INSTALLATION...
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Page 152: Chapter 5. Engine
CHAPTER 5. ENGINE EXHAUST ASSEMBLY... -
Page 153: Installation
INSTALLATION... -
Page 154: Engine Assembly
ENGINE ASSEMBLY... - Page 155 INSPECTION INSTALLATION...
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Page 157: Cylinder Head And Cylinder
CYLINDER HEAD AND CYLINDER... - Page 159 R E M O V A L...
- Page 160 INSPECTION...
- Page 165 INSTALLATION...
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Page 168: Oil Pump, Crankcase And Crankshaft
OIL PUMP, CRANKCASE AND CRANKSHAFT... - Page 169 INSPECTION...
- Page 171 INSTALLATION...
- Page 174 AC MAGNETO...
- Page 175 R E M O V A L...
- Page 176 INSTALLATION...
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Page 178: Recoil Starter
RECOIL STARTER... - Page 179 R E M O V A L INSPECTION...
- Page 180 INSTALLATION...
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Page 181: Chapter 6. Cooling System
CHAPTER 6. COOLING SYSTEM HEAT EXCHANGER VX600ER/SX600/VT600... - Page 182 MM600...
- Page 183 INSPECTION...
- Page 184 INSTALLATION...
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Page 185: Water Pump
WATER PUMP... - Page 186 R E M O V A L INSPECTION INSTALLATION...
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Page 187: Chapter 7. Carburetion
CHAPTER 7. CARBURETION CARBURETORS... - Page 191 INSPECTION...
- Page 192 ASSEMBLY...
- Page 193 CARBURETOR SYNCHRONIZATION...
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Page 194: Fuel Level Adjustment
FUEL LEVEL ADJUSTMENT... - Page 195 INSTALLATION...
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Page 196: Fuel Pump
FUEL PUMP VX600ER/VT600... - Page 197 SX600/MM600...
- Page 198 INSPECTION INSTALLATION...
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Page 199: Chapter 8. Electrical
CHAPTER 8. ELECTRICAL SWITCH INSPECTION SWITCH INSPECTION INSPECTING A SWITCH SHOWN IN THE MANUAL... -
Page 200: Ignition System
IGNITION SYSTEM... -
Page 201: Circuit Diagram
CIRCUIT DIAGRAM... -
Page 202: Troubleshooting
TROUBLESHOOTING... - Page 204 CONDENSER (SX600/MM600) AC MAGNETO...
- Page 205 SPARK PLUG SPARK PLUG CAP IGNITION COIL...
- Page 206 THROTTLE OVERRIDE SYSTEM (T.O.R.S.) HANDLEBAR SWITCH (RIGHT)
- Page 207 CARBURETOR SWITCH MAIN SWITCH...
- Page 208 LOAD CONTROL RELAY EMERGENCY ENGINE STARTING (SX600/MM600)
- Page 209 ELECTRICAL STARTING SYSTEM (VX600ER/VT600) CIRCUIT DIAGRAM...
- Page 210 TROUBLESHOOTING...
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Page 211: Main Switch
MAIN SWITCH... -
Page 212: Starter Motor
STARTER MOTOR... - Page 216 CHARGING SYSTEM (VX600ER/VT600) CIRCUIT DIAGRAM...
- Page 217 TROUBLESHOOTING...
- Page 218 BATTERY STATOR COIL...
- Page 219 LIGHTING SYSTEM CIRCUIT DIAGRAM...
- Page 221 TROUBLESHOOTING...
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Page 223: Headlight Beam Switch
BULB(S) HEADLIGHT BEAM SWITCH... -
Page 224: Headlight Relay
HEADLIGHT RELAY... - Page 225 SIGNAL SYSTEM CIRCUIT DIAGRAM...
- Page 227 TROUBLESHOOTING...
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Page 231: Brake Light Switch
BRAKE LIGHT SWITCH GEAR POSITION SWITCH (VX600ER/VT600) DC BACK BUZZER (VX600ER/VT600) -
Page 232: Water Temperature Sensor
WATER TEMPERATURE SENSOR... - Page 233 OIL LEVEL SWITCH FUEL SENDER...
- Page 234 GRIP WARMER SYSTEM CIRCUIT DIAGRAM...
- Page 235 TROUBLESHOOTING...
- Page 238 GRIP AND THUMB WARMER COIL VARIABLE RESISTOR (THUMB WARMER)
- Page 239 VARIABLE RESISTOR (GRIP WARMER) PASSENGER GRIP WARMER (VT600)
- Page 240 PASSENGER GRIP WARMER SWITCH (VT600) RESISTOR (VT600)
- Page 241 PASSENGER GRIP WARMER RELAY (VT600)
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Page 242: Fault Location Table
FAULT LOCATION TABLE... -
Page 244: Chapter 9. Specifications
CHAPTER 9. SPECIFICATIONS GENERAL SPECIFICATIONS... - Page 247 MAINTENANCE SPECIFICATIONS ENGINE...
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Page 250: Power Train
POWER TRAIN... - Page 254 CHASSIS...
- Page 255 ELECTRICAL...
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Page 257: High Altitude Settings
HIGH ALTITUDE SETTINGS... - Page 258 TIGHTENING TORQUE PENGINE...
- Page 259 POWER TRAIN...
- Page 261 CHASSIS...
- Page 262 GENERAL TORQUE SPECIFICATIONS DEFINITION OF UNITS...
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Page 263: Cable Routing
CABLE ROUTING... - Page 282 WIRING DIAGRAM VX600ERG/SX600G/MM600G/VT600G...