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Force FX-C
Service manual
Valleylab Force FX-C Service Manual
Electrosurgical generator with instant response technology
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Conventions Used in this Guide
Table of Contents
List of Figures
Section 1. Introduction
General Description 1·2
List of Components 1·3
Service Personnel Safety 1·3
General 1·3
Fire/Explosion Hazards 1·4
Electric Shock Hazards
Servicing
Calibration 1·6
Cleaning 1·6
Section 2. Controls, Indicators, and Receptacles
Front Panel 2·2
Bipolar Controls 2·3
Bipolar Instrument Receptacle 2·4
Monopolar Cut Controls 2·5
Monopolar Coag Controls 2·6
Monopolar Instrument Receptacles 2·7
REM Alarm Indicator 2·8
Rear Panel 2·9
Footswitch Receptacles 2·10
Monopolar Footswitch Receptacles 2·10
Bipolar Footswitch Receptacle 2·10
Power Entry Module 2·11
Activation Tone Volume Control 2·11
Option Panel 2·12
Section 3. Technical Specifications
Performance Characteristics 3·1
General
Dimensions and Weight 3·2
Operating Parameters 3·2
Transport and Storage 3·2
Duty Cycle
Internal Memory 3·3
Audio Volume
REM Contact Quality Monitor
Serial Port
RF Activation Port
Expansion Port
Low Frequency (50-60 Hz) Leakage Current
High Frequency (RF) Leakage Current
Input Power
Standards and IEC Classifications
Class I Equipment(IEC 601-1)
Type CF Equipment (IEC 601-1)/Defibriliator Proof
Drip Proof (IEC 601-2-2)
Electromagnetic Interference
Electromagnetic Compatibility (IEC 601-1-2 and IEC 601-2-2)
Voltage Transients (Emergency Generator Mains Transfer)
Output Characteristics
Maximum Output for Bipolar and Monopolar Modes
Maximum Output for Ultrasonic Electrosurgery
Available Power Settings in Watts
Output Waveforms
Output Power Vs. Resistance Graphs
Bipolar Graphs
Monopolar Cut Graphs 3·15
Monopolar Coag Graphs
Functional Overview
Instant Response Technology 4·3
Ultrasonic Electrosurgery
Simultaneous Coag 4·3
REM Contact Quality Monitoring System
Control Board
Microcontrollers
Main Microcontroller
Feedback Microcontroller
Shared RAM
Keyboard Interface and Activation Inputs
Power Supply Supervisor Circuit
AID and D/A Conversion
Waveform Generation (T_ON ASIC)
T_ON Average Check
Audio Alarm
Serial Interface
Dosage Error Algorithm
Instant Response Algorithm
Front Panel
Membrane Keyboard
Power Switch
REM Connector/Switch
CEM Mechanism Switch
Display Board
RF Indicator Lamps
REM Indicators
LED and Seven-Segment Display Drivers
CEM Switch Circuit
Mode Selection and Power Control Switches
Footswitch Board
Footswitch Decode Circuit
Audio Circuit
Power Supply/Rf Board
Power Supply/Rf Board Interfaces
High Voltage Power Supply
Low Voltage Power Supply
RF Output Stage
Spark Control Circuit
RF Leakage Reduction Circuit
REM Circuit
Isobloc Circuit
Temperature Sense Circuits
Section 5. Setup, Tests, and Adjustments
Setting up the Generator
Connections for Bipolar or Macrobipolar Surgery
Setting the Bipolar Output
Connections for Monopolar Surgery
Selecting Cut and Coag Modes
Simultaneous Coag
Using Two Generators Simultaneously
Connecting the CUSA Handpiece with CEM Nosecone
Setting the Output Power
Simultaneous Coag with a CUSA System
Changing the Mode
Changing the Power Setting
Activating the Surgical Instrument
Periodic Safety Check
Recommended Test Equipment
Inspecting the Generator and Accessories
Inspecting the Internal Components
Testing the Generator
Verifying REM Function
Confirming Outputs
Check the Output for the Cut Modes
Check the Output for the Coag Modes
Checking Low Frequency Leakage Current
Checking High Frequency Leakage Current
Calibrating the Force FX-C Generator
Preparing for Calibration
Entering Calibration Mode
Exiting Calibration Mode
Verify the Force FX-C Generator Data
Adjust the Calendar
Adjust the Clock
Check and Adjust the REM Oscillator Frequency and Impedance
Check and Adjust the Voltage Sense Gain
Check and Adjust the Reactance Gain
Check and Adjust the ECON Factor
Using the RS-232 Serial Port
Enter the Commands
Disconnect the Computer from the Generator
Section 6. Troubleshooting
Inspecting the Generator
Inspecting the Receptacles
Inspecting the Internal Components
Correcting Malfunctions
Responding to System Alarms
Correcting IC U3 Malfunctions
Correcting IC U6 Malfunctions
Correcting T
Correcting Battery-Backed RAM Malfunctions
Section 7. Replacement Procedures
Interconnect Diagram
Battery Replacement
Control Board Replacement
Display Board Replacement 7·5
Install the Display Board
Display Board Seven-Segment LED Replacement
Fan Replacement
Footswitch Board Replacement
Front Panel Replacement
Remove the Front Panel Assembly
Front Panel REM Module Replacement
Front Panel Power Switch Replacement
Fuse Replacement
Replacing Fuses in the Fuse Drawer 7·13
Replacing the Fuse on the Power Supply/Rf Board
Left Front Heat Sink and Component Replacement 7·15
Remove the Left Front Heat Sink
Replace Left Front Heat Sink Components
Install the Left Front Heat Sink 7·16
Left Rear Heat Sink and Component Replacement
Replace Left Rear Heat Sink Components
Install the Left Rear Heat Sink
Right Heat Sink and Component Replacement 7·20
Remove the Right Heat Sink
Replace Right Heat Sink Components
Install the Right Heat Sink 7·22
Low Voltage Power Supply Replacement 7·23
Install the Low Voltage Power Supply
Power Entry Module Replacement
Install the Power Entry Module
Power Supply/Rf Board Replacement
Remove the Power Supply/Rf Board Assembly
Remove Components from the Old Board
Install Components on the New Board
Install the Power Supply/Rf Board Assembly
Section 8. Repair Policy and Procedures
Responsibility of the Manufacturer
Returning the Generator for Service
Obtain a Return Authorization Number
Clean the Generator
Ship the Generator
Returning Circuit Boards
Service Centers
Section 9. Service Parts
Ordering Replacement Parts
Generator Assembly
Parts List
Front Panel Assembly
Parts List
Control Board Components
Display Board Components
Footswitch Board Components
Power Supply/Rf Board Assembly
Parts List
Power Supply/Rf Board Components
Appendix A. Warranty
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SERVICE MANUAL
Force FXTM-C
Electrosurgical Generator
with Instant Response™ Technology
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