System Preparation - Compcooler COMP-MICS-7460-FC-MCV Operation Manual

System Prepartion
1. Power:
1.1 12VDC Power Supply: First connect the wire assembly to the power source
using either of the options shown below. Route and secure the wire assembly in a
manner that prevents damage from heat or snagging.
Connect the SAE plug of the wire assembly to the mating SAE plug of the Power
Adapter. Leave enough length on the 4017 DC plug end such that it can be connected
to the ice chest.
Battery Tender Wiring Diagram
Polarities must connect to be correct！
12V-24V
Battery
Ring Terminals: approx
5/16" ID9/16" OD
(Automotive Style Blade Fuse 5.0Amp)
Cigar Lighter Wiring Diagram
Cigar Lighter Female Cigar Lighter male
(Inside is Positive) (Outside is Negative)
Covered socket is Negative
POWER ADAPTER
Exposed Pin is Positive
SAE Connector
Water pump
6V-8.6V, 200mAh
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Exposed Pin is Negative
Covered socket is Positive
SAE Connector
Covered socket is Negative
Fuse
Quick disconnect
Exposed Pin is Positive
SAE Connector
Exposed Pin is Negative
Covered socket is Positive
SAE Connector
Exposed Pin is Negative
Covered socket is Positive
DC Connector Outside
4017 female is Negative
DC Connector Inside
Pump
4017 male is Positive
1.2 Rechargeable Battery (if purchased): Charge the battery
using the included charging cord. LED lights on the battery
housing indicate charging progress. A red light indicates the
battery is still charging. A green light indicates the battery is fully
charged. Reference Figure (A).
Pressing "Remaining Battery Capacity" on the battery indicates,
by percentage, how full the battery is. 3 Led lights indicate
80-100% capacity, 2 lights indicate 60-80% capacity and 1 light
indicate ≤ 50% capacity. Reference illustration at right.
Typical charge time to 'full' is 4 hours. A fully charged battery will
operate up to 8 hours.
2. Ice Container:
Open the 3.0L container and fill it with water.
Place the water-filled container in a freezer and allow the water to completely
freeze for optimum performance. Note: Ice cubes can also be used if there is not
enough time to wait for a frozen container. In this case, add ice cubes to the cooler
and top off with water. While ice cubes will provide adequate performance, the
cooling time will be reduced.
3. Mount the Ice Chest and Extension Tubing:
Place the ice chest in the soft pack and close it shut. Secure the soft pack in place
(ie: on the motorcycle) using the attached straps. Secure the extension tubes using
the attached Velcro straps in a manner that prevents damage from heat or
snagging. The extension tubes should be positioned such that there is adequate
length to connect to both the pump (on the ice chest) and the vest.
System Prepartion
1. Install ice container; Open the lids of both the soft pack and the empty ice chest.
Place the frozen 3.0L container in the ice chest and then top off the ice chest with
1000ml (1.0 qt.) water. Close the lids to the ice chest and soft pack.
2. Power connection; connect the plug from the power source (ie: battery or 12VDC
source) to the pump.
3. System check; before donning, connect the tubes on the vest to the tubes on the
ice chest using the quick-connect fittings. An audible 'click' of the quick-connect
fittings ensures a proper connection. Note: orientation of the tubes does not matter.
Turn the system 'On' using the On/Off switch. An audible sound of the pump and
visual inspection of flowing water near the inlet fitting are initial signs of a properly
operating system. At this point check the pump and quick-connect fittings for leaks.
Any leaks must be remedied before donning the system. After performing the system
check, disconnect the vest from the pump using the quick-connect fittings.
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