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INSTRUCTION MANUAL
1200W
2 Stroke Portable Generator
Model # DB5010
Have product questions or need technical support? Please scan the QR code to enter our official
website and contact us!
Website: www.powersmartusa.com
Toll free: 1-872-314-0005 M-F 9-5 EST
Email: support@amerisuninc.com , support@powersmartusa.com
Fuel mix ratio: 50:1
(872)314-0005, Mon-fri 9-5 EST
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Summary of Contents for Powersmart DB5010
- Page 1 INSTRUCTION MANUAL 1200W 2 Stroke Portable Generator Model # DB5010 (872)314-0005, Mon-fri 9-5 EST Fuel mix ratio: 50:1 Have product questions or need technical support? Please scan the QR code to enter our official website and contact us! Website: www.powersmartusa.com...
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Page 3: Table Of Contents
Storage & transport procedures…..............17 Troubleshooting....................18 Wiring diagram....................Exploded view & parts list................Warranty......................2 TECHNICAL DATA 1200W 2 Stroke Generator Model#DB5010 Engine type: 2 stroke, single cylinder with forced air cooling system Spark plug: F5TC Spark plug gap: 0.7-0.8 mm (0.028-0.031 in) Spark plug torque: 1/2-3/4 turn after gasket contacts base or 15 ft.lb... - Page 4 In order to answer questions and solve problems in the most efficient and speedy manner , contact Customer Service at (872) 314-0005, Mon-Fri 9am-5pm EST or Email: support@amerisuninc.com , support@powersmartusa.com.
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Page 7: Knowing Your Generator
KNOWING YOUR GENERATOR Use the illustrations below to become familiar with the locations and functions of the various components and controls of this generator. Air Cleaner – a removable, DC Terminal cleanable, sponge-like element that limits the amount of dirt pulled into the engine. - Page 8 The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call (872) 314 - 0005 Mon-Fri 9-5, EST for customer service. Failure to perform these steps properly can damage the generator or shorten its life.
- Page 9 Step 3-FILLING THE FUEL TANK WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. Do not operate near open flame.
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Page 10: Generator Preparation
STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual, please call (871) 314-0005, Mon-Fri 9-5 EST or email: support@amerisuninc.com / support@powersmartusa.com for customer service. - Page 11 STARTING THE ENGINE To start the generator, perform the following steps: 1. Unplug all electrical devices from the generator during ignition. Otherwise it will be difficult for the engine to start. 2. Check that the generator is properly grounded (Refer to “GROUND THE Picture 1 GENERATOR”).
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Page 12: Stopping The Generator
Altitude kit replacement 1. Turn off the engine. 2. Close the fuel valve. 3. Place a bowl under the fuel cup to catch any spilled fuel. 4. Using a 10mm wrench, take off the fixing bolt and bolt seal (5) from the body of the carburetor. -
Page 13: Using The Generator
Model Rated Wattage Surge Wattage DB5010 1000W 1200W The rated (running) wattage is the wattage the generator can produce on a continuous basis. The surge wattage is the maximum amount of power the generator can produce for an extremely short period of time (seconds). - Page 14 connect devices requiring a rated wattage equal to the surge wattage of the generator. This can trip the circuit protectors (circuit breakers). Tool or appliance Rated watts Additional surge watts Electric water heater (40 Gal) 4000 Hot plate 2500 Radial arm saw 2000 2000 Electric stove (each element)
- Page 15 1. Clean fuel tank, strainer and carburetor 2. Clean carbon build-up from combustion chamber Replace fuel line if necessary...
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Page 16: Maintenance
AIR CLEANER MAINTENANCE Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt. Refer to Recommended Maintenance Schedule in last page. For air cleaner detail: 1. Undo the 2 bolts holding the air cleaner cover in place. 2. -
Page 17: Storage & Transport Procedures
STORAGE & TRANSPORT PROCEDURES CAUTION: Never place any type of storage cover on the generator while it is still hot. If the generator is being stored for short periods of time (30 to 60 days), add stabilized fuel to the fuel tank until full. -
Page 18: Troubleshooting
TROUBLESHOOTING Problem Possible Causes Probable Solutions FUEL RELATED: FUEL RELATED: Engine will not start 1. No fuel in tank or fuel valve 1. Fill fuel tank with 87+ octane stabilizer-treated closed. unleaded gasoline/oil mixture and open fuel valve. 2. Choke not in START position, 2. - Page 19 Problem Possible Causes Probable Solutions Engine stops 1. Fuel tank empty or full of 1. Fill fuel tank with fresh 87+ octane stabilizer-treated suddenly impure or low quality unleaded gasoline/oil mixture. gasoline/oil mixture. Do not use gasoline with more than 10% ethanol 2.
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Page 20: Wiring Diagram
WIRING DIAGRAM... -
Page 21: Exploded View & Parts List
EXPLODED VIEW AND PARTS LIST... - Page 22 DB5010-010 Washer 3 DB5010-053 Flange nut M10*1.25 DB5010-011 Spring washer 3 DB5010-054 Flywheel DB5010-012 Nut M3 DB5010-055 Bolt M6x16 DB5010-013 Flange bolt M8x160 DB5010-056 Ignition coil assembly DB5010-014 Muffler DB5010-057 Flange bolt M6x45 DB5010-015 Muffler gasket DB5010-058 Nut M6 DB5010-016...
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Page 23: Warranty
Limited Warranty, you must return the entire power tool product; transportation prepaid, to PowerSmart Include a legible copy of the original receipt, which lists the date of purchase (month and year) and the name of the company purchased from.
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