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- Page 1 INSTRUCTION MANUAL 3500W Portable Generator Model # PS44 Have product questions or need technical support? Please feel free to contact us! Website: www.Amerisuninc.com Toll free: 1-800-791-9458 Mon-Fri 9-5 EST Email: support@amerisuninc.com...
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Page 3: Table Of Contents
Storage & transport procedures…………………………………………. Troubleshooting…………………………………………………………. Wiring diagram…………………………………………………………. Exploded view & parts list……………………………………………… Warranty………………………………………………………………… TECHNICAL DATA 3500W Generator Model # PS44 Engine type: 4 stroke, OHV, single cylinder with forced air cooling system Spark plug: LG F6TC Spark plug gap: 0.7-0.8 mm (0.028-0.031 in) Spark plug torque: 1/2-3/4 turn after gasket contacts base or 15 ft.lb... -
Page 4: Introduction
INTRODUCTION ® Thank You for Purchasing a PowerSmart Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the ® information in this manual. PowerSmart reserves the right to change this product and specifications at any time without prior notice. -
Page 5: General Safety Procedures
GENERAL SAFETY PROCEDURES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 791-9458 Mon-Fri 9-5 EST before using the generator. DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). -
Page 6: Important Safety Instructions
Turn the engine switch to “OFF” position when the engine is not running. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS – This manual contains important instructions for the PowerSmart ® 3500W generator that should be followed during installation and maintenance of the generator. -
Page 7: Knowing Your Generator
KNOWING YOUR GENERATOR Use the illustrations below to become familiar with the locations and functions of the various components and controls of this generator. Choke lever Voltmeter Handle Overload protector Fuel valve Wheel Air cleaner 30A Receptacle Recoil starter handle Grounding nut Front foot 20A Duplex receptacle... -
Page 8: Generator Preparation
GENERATOR PREPARATION The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can damage the generator or shorten its lifespan. -
Page 9: Step 1 Setup Wheel Kit
Step 1 – SETUP WHEEL KIT ATTACH THE HANDLE The handle attaches to the generator frame on the same side as the recoil starter (left side when facing control panel). To attach the handle to the generator frame, perform the following steps: 1. -
Page 10: Step 2 Add Oil
Step 2 - ADD OIL The generator is shipped without oil. User must add the proper amount of oil before operating the generator for the first time. The oil capacity of the engine crankcase is 20 fl. oz. For general use (above 40°... -
Page 11: Step 3 Add Gasoline
Step 3 - ADD GASOLINE WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. -
Page 12: Starting The Generator
STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual, please call (800) 791-9458 Mon-Fri 9-5 EST or email: support@amerisuninc.com for customer service. -
Page 13: Stopping The Generator
STARTING THE ENGINE To start the generator, perform the following steps: 1. Unplug all electrical devices from the generator during ignition. Otherwise it will be difficult for the engine to start. 2. Check that the generator is properly grounded (Refer to “GROUND THE GENERATOR”). -
Page 14: Using The Generator
Model Rated Wattage Surge Wattage PS44 3000W 3500W The rated (running) wattage is the wattage the generator can produce on a continuous basis. The surge wattage is the maximum amount of power the generator can produce for an extremely short period of time (seconds). - Page 15 Tool or appliance Rated watts Additional surge watts Electric water heater (40 Gal) 4000 Hot plate 2500 Radial arm saw 2000 2000 Electric stove (each element) 1500-2800 Circular saw 1500 1500 Air compressor (1 HP) 1500 3000 Window air conditioner 1200 1800 Miter saw...
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Page 16: Maintenance
MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in below chart. Recommended Each 8 First 8 Every 25 Every 3 Every 6 Every maintenance schedule hours or hours... - Page 17 ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. The oil capacity of the generator engine is 20 fl.oz. Add oil when the oil level is low. For proper type and weight of oil refer to “add oil” portion of the “Generator Preparation” section.
- Page 18 FUEL VALVE CUP CLEANING The fuel valve cup is a small well underneath the fuel valve. It helps to trap dirt and water that may be in the fuel tank before it can enter the engine. To clean the fuel valve cup: 1.
- Page 19 Notice: Warranty Void if necessary adjustments are not made for high altitude use. The altitude kit (Part # PS44-190) includes below parts: bolt seal, fuel cup seal and main jet. High Altitude Kit Installation Instructions 1. Turn off the engine.
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Page 20: Storage & Transport Procedures
STORAGE & TRANSPORT PROCEDURES CAUTION: Never place any type of storage cover on the generator while it is still hot. If the generator is being stored for short periods of time (30 to 60 days), add stabilized fuel to the fuel tank until full. -
Page 22: Exploded View & Parts List
EXPLODED VIEW AND PARTS LIST Engine exploded view... - Page 23 Engine parts list Altitude kit...
- Page 24 Generator exploded view...
- Page 25 Generator parts list Item Stock # Description Item Stock # Description PS44-201 Fuel gauge PS44-225 Nut M8 PS44-202 Fuel tank cap PS44-226 Rubber A PS44-203 Fuel filter PS44-227 Rubber B PS44-204 Fuel tank PS44-228 Left handle bracket PS44-205 Bolt M6x20...
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Page 26: Warranty
Limited Warranty, you must return the entire power tool product; transportation prepaid, to PowerSmart Include a legible copy of the original receipt, which lists the date of purchase (month and year) and the name of the company purchased from.
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