Pelican Z24 Installation Manual

Zone coordinator
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What is the zone coordinator?
The zone coordinator is a field-installed equipment
controller. For most applications, it controls the central
equipment that provides heating, cooling, and
ventilation to multiple zones or spaces.
This installation manual explains how to use a
zone coordinator as a multi-zone HVAC
equipment controller. This controller can also
operate a variety of other centralized
equipment such as, but not limited to, exhaust
fans, make-up air units, boilers, cooling
towers, chillers, etc. For applications outside
the scope of this installation manual, please
contact Pelican engineering or technical
support for further guidance.
How the Pelican zoning solution works
The zone coordinator is one device in Pelican's zoning
solution. It is installed as the central air handler
controller, while Pelican thermostats are installed to
control individual zone dampers and/or reheat
positions. The zone coordinator establishes
communication with each of its zone thermostats over
Pelican's wireless mesh network. Thermostats send
real-time heating, cooling, and ventilation requests to
the zone coordinator, which processes these requests
and makes adjustments to the central equipment to
satisfy the different zone demands. The Pelican zoning
solution's logic is designed to enhance equipment
PELICAN
Installation Manual
performance, energy efficiency, and building comfort
across the entire mechanical system.
The wireless mesh network also provides an Internet
connection for these devices to reach the Pelican
Connect app (for more information visit
PelicanWireless.com or contact Pelican support). Zone
coordinators and their associated thermostats are
configured through this web application.
Configurations provide adjustments on how the zone
coordinator will control the central equipment and
which sequences and targets are active. For more
information on standard zone coordinator sequences,
reference "Sequence of Operations" on page 40.
The Pelican zoning solution and its related
devices require an Internet connection¹ for
initial device configurations. After
configurations are set, the Internet
connection provides virtual climate
management, data logging, equipment fault
notifications, configuration adjustments, and
other energy management features. These
features are important to verify the correct
operation of the zoning solution and should
be planned as a retained resource at the end
of the installation. If the Internet is down or
lost for a period of time, all device
configurations are stored locally in each
Pelican controller, so all the equipment and
communications will continue to operate
while the Internet connection is unavailable.
IMPORTANT
The zone coordinator must be installed and
wired to control the central HVAC equipment
for a Pelican zoning solution to work. The
zone coordinator provides digital and analog
outputs to adjust and modulate how the
central equipment is operating. These
outputs are further detailed in later sections
of this installation manual. The zone
coordinator also allows zone thermostats to
function as zone damper controllers. This is
detailed in the Pelican Damper Controller
installation manual.
If the following items cannot be wired and
controlled by the zone coordinator, stop the
installation immediately and contact
Pelican engineering support for further
assistance:
1)
The zone coordinator must control when
the equipment's supply/return fan(s) are
active. These fans must be able to run
¹A Pelican Gateway is required for Internet connection.

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Summary of Contents for Pelican Z24

  • Page 1: Intro

    How the Pelican zoning solution works coordinator also allows zone thermostats to function as zone damper controllers. This is The zone coordinator is one device in Pelican’s zoning detailed in the Pelican Damper Controller solution. It is installed as the central air handler installation manual.
  • Page 2: Before You Start & Included Parts

    3/16" to 1/8” Barb Hose Adapter (for static probe connection) (for static probe connection) A Pelican Gateway must be installed and have a fully established Ethernet connection to set up and use the Pelican zone coordinator. The zone coordinator cannot be configured, commissioned, or managed without a gateway.
  • Page 3: Specifications & Dimensions

    ◦ 51 mm Follows ASHREA Economizer and Ventilation Standards. Antenna ◦ Number of Zones: Maximum of Thirty (30) Pelican zone thermostat demands can be coordinated by this controller. 3.5 in. 89 mm ◦ Number of Heat Stages: Max of Six (6) Stages.
  • Page 4: Table Of Contents

    What is the zone coordinator? & How does the zoning solution work? Before you start & Included parts Specifications & Dimensions INSTALLATION PLANNING Installing the Pelican Zone Coordinator & Planning Overview Planning - Different Mechanical Systems Variable Temperature and Air Volume (VVT) Variable Air Volume (VAV)
  • Page 5 Hot Water Valve Floating or Two-Position 0[2]—10V DC Modulating Dedicated Hot Water Boiler and Pump Outside Air Damper Control Variable Speed Fan & Outside Air Damper Control Bypass Damper & Outside Air Damper Control Notes Differential Pressure Sensor Temperature Sensors Start-Up Before Start-up Sub-Base LED Lights...
  • Page 6: Installation Planning

    Install all temperature probes and wire to are tracked and pushed to Pelican thermostats and controller sub-base; “Wiring - back to the Pelican Connect app for sequencing, data Temperature Sensors” on page 30. logging, and historical tracking. 10) Start-up, confirm power, and all A few other items to plan for networking and wireless communication are active;...
  • Page 7: Variable Temperature And Air Volume (Vvt)

    Bypass Damper Modulation Control and is modulated accordingly. Each zone has a local ◦ Outside, Return, Exhaust Damper Modulation damper controlled by a Pelican thermostat, which opens Control and closes to regulate airflow into the respective space. ◦ Cooling Enable/Disable and/or Modulation Control ◦...
  • Page 8: Variable Air Volume (Vav)

    Outside, Return, Exhaust Damper Modulation pressure. Each zone has a local damper controlled by a Control Pelican thermostat, which opens and closes to regulate ◦ Cooling Enable/Disable and/or Modulation Control airflow into its space. Some zones may also have a ◦...
  • Page 9: Mixing Box Multi-Zone (Mb-Cav And Mb-Vav)

    (MB-VAV) to balance the airflow going available) to zones. Each zone has mechanically linked dampers Outside, Return, Exhaust Damper Modulation ◦ mounted to a single actuator. A Pelican thermostat Control adjusts these dampers to provide air from either the ◦ Cooling Enable/Disable and/or Modulation Control cold deck or the hot deck.
  • Page 10: Dual Duct (Dd-Vav)

    Ambient Pressure ¹In some dual duct applications, a single supply fan is shared between both the hot and cold deck air handlers. In this situation, two Pelican A second zone coordinator will need to be wired to the zone coordinators can be configured to communicate with each other to hot duct air handler to provide: coordinate fan demand and static pressure reset targets.
  • Page 11: Planning - Wireless Networking

    Pelican wireless network. the wireless network. In such situations, it is best to mount the antenna in a location with a strong wireless network signal and use three wires to connect it back to the sub-base (see Scenario 2 on this page).
  • Page 12: Mounting

    ON PLASTIC ELECTRICAL BOX SUB-BASE INSIDE THE HVAC EQUIPMENT OUTSIDE THE CONTROL PANEL OF THE HVAC EQUIPMENT HVAC PACKAGED UNIT 3/16" mounting holes. PELICAN PELICAN THERMOSTAT THERMOSTAT When installing the antenna on an outdoor-rated PLASTIC electric box, make sure to install the provided gasket between the antenna and the electrical box.
  • Page 13: Antenna

    Mounting and Wiring – Antenna For more information on when to remove the antenna Step 3: Mount the sub-base in a location where it can from the sub-base and for examples of where to install easily be wired to the HVAC equipment it will control. the antenna, refer to pages 11 &...
  • Page 14 ANTENNA PELICAN Serial No: ###-#### For the best wireless signal, the antenna should be mounted horizontally with the Pelican logo and serial number right-side up and legible. Clearly identify and track the antenna's installation location for future service.
  • Page 15: Wiring

    Wiring - Power The zone coordinator must be powered by a 24V AC Class 2 power source. Disconnect electrical power to the power source before wiring anything to the zone coordinator. Failure to follow this warning could result in electrical shock, personal injury, or damage to the controller.
  • Page 16: Control Diagrams

    HVAC Equipment Terminals (Typical) all configurations are accurate for your installation. For installations outside of these diagrams, stop what you are doing and contact Pelican support for further assistance. Mechanical Cooling Control: ◦...
  • Page 17: Stages

    Conventional Cooling and Heating (4 stages each) (5 stages each) Pelican rotates 24V AC outputs to sequence up to 4 Pelican rotates 24V AC outputs to sequence up to 5 stages using only 3 outputs. This helps equalize usage stages using only 3 outputs. This helps equalize usage across all available stages.
  • Page 18: Stages

    Conventional Cooling (6 stages each) (with a modulating compressor) Pelican rotates 24V AC outputs to sequence up to 6 In applications with a modulating compressor, it is stages using only 3 outputs. This helps equalize usage common for the first compressor to be the one that across all available stages.
  • Page 19: Modulating Gas Furnace Or Electric Heat

    Conventional Heating Heat Pump Cooling and Heating (modulating furnace or electric heat) (1 to 3 stages each) In applications with modulating heat, it is common for The zone coordinator will vary the number of active the first burner or electrical element to be the one that heat pump compressor stages to maintain the desired modulates.
  • Page 20: Stages

    Heat Pump Cooling and Heating (4 stages each) (5 stages each) Pelican rotates 24V AC outputs to sequence up to 4 Pelican rotates 24V AC outputs to sequence up to 5 stages using only 3 outputs. This helps equalize usage stages using only 3 outputs.
  • Page 21: Stages

    Heat Pump Cooling and Heating Heat Pump Cooling and Heating (6 stages each) (with a modulating compressor) In applications where there is a modulating HVAC Equipment Terminals (Typical) compressor, it is common for the first compressor to be the one that modulates. The zone coordinator has a variety of supply target sequences for both modulating and staging compressors.
  • Page 22: Chilled Water Valve

    Chilled Water Valve Chilled Water Valve (Floating or Two-Position) (0[2]—10V DC modulating) In applications where there is a floating chilled water In applications where there is a modulating chilled valve, the controller will vary the valve position to water valve, the controller will vary the valve position to maintain a target discharge temperature.
  • Page 23: Hot Water Valve

    Hot Water Valve Hot Water Valve (Floating or Two-Position) (0[2]—10V DC modulating) In applications where there is a floating hot water valve, In applications where there is a modulating hot water the controller will vary the valve position to maintain a valve, the controller will vary the valve position to target discharge temperature.
  • Page 24: Dedicated Hot Water Boiler And Pump

    26. multiple air handlers. EXHAUST FAN Boiler Supply Water START/STOP 10k Type II Thermistor HOT WATER PUMP START/STOP BOILER START/STOP 24V AC Outputs PELICAN Zone Coordinator Analog Inputs & Outputs 24V AC Outputs Analog Power Common Analog Output Input...
  • Page 25: Variable Speed Fan & Outside Air Damper Control

    Variable Speed Fan & Outside Air Damper Control (0[2]—10V DC modulating) In applications where there is a variable speed supply fan, the controller will adjust the fan speed to maintain different static pressures as it transitions between heating, cooling, and ventilation cycles. This diagram shows a start/stop isolation relay for the VFD.
  • Page 26: Bypass Damper & Outside Air Damper Control

    Bypass Damper & Outside Air Damper Control (0[2]—10V DC modulating) In applications where there is a bypass damper or there are inlet vanes, the controller will adjust the damper position to maintain different static pressures as it transitions between heating, cooling, and ventilation cycles. For more information on static pressure sequences, reference “Static Pressure Targets”...
  • Page 27: Notes

    Notes Outputs are 24V AC latching relays rated for max 2 amps continuous load. All wire to be installed in accordance with local electrical codes. Only one wire per terminal. Use wire nuts where needed. Recommend using 18 gauge unshielded thermostat wire. All C terminals are internally connected.
  • Page 28 Reference “System Settings: Heat Needs Fan” configuration on page 34 for options. A Pelican TA1 (sold separately) is required for this application. Wire the TA1’s R, C, D power and communication terminals to the zone coordinators R, C, D power and communication terminals.
  • Page 29: Differential Pressure Sensor

    It is essential that at this 0.0" W.C to 8.0" W.C. time, the fan is OFF and has not been manually overridden, as this Low High would lead to inaccurate Differential Pressure Inputs calibration. For further assistance, Zone Coordinator please contact Pelican technical Sub-Base support.
  • Page 30: Temperature Sensors

    Wiring - Temperature Sensors For the zone coordinator to operate correctly, a supply, return, and outside temperature sensor is required for every installation. Outside Air Temperature Probe: Return Air Temperature Probe: Supply Air Temperature Probe: IMPORTANT: The outside sensor Step 1: Drill a 1/4" hole into the Step 1: Drill a 1/4"...
  • Page 31: Start-Up

    Before Start-up To configure the controller, it must be connected to the Pelican wireless network and the network must have a Pelican gateway to connect everything to the Internet. Before start-up, verify the following are installed and wired to the zone coordinator: Required.
  • Page 32: Sub-Base Led Lights

    Antenna, reference “Mounting ◦ The antenna is installed in and Wiring - Antenna” on page 13: a location where it cannot reach the Pelican wireless Antenna installed inside zone network. Reference coordinator: “Planning - Wireless Network: on pages 11 &...
  • Page 33: Antenna Led Light

    ANTENNA Serial No: ###-#### Step 2: Log into the Pelican Connect app. At the top under Notifications, there will be a selectable new Zone Controller with a matching serial number. If there is no notification, reference “ Start-Up: Sub-Base LED Lights”...
  • Page 34: General Configurations

    Configurations Identification Zone coordinator configurations are set through the Pelican Connect app. For the zone coordinator to be Allows you to set a custom identifier and add notes for configured, it must be connected to the Pelican wireless the zone coordinator, the HVAC equipment being...
  • Page 35 Configurations Bypass Controller Economizer When set to ON: analog output (A2) will be designated When set to ON: provides adjustments of the outside to modulate a bypass using a 0 or [2]–10V DC signal. damper for economizer and ventilation sequences. Configuration Name/Description Settings/Range Configuration Name/Description...
  • Page 36 The number of inputs will adjust based on which might not be documented in this operations number of stages the zone coordinator is controlling. manual. Contact Pelican Engineering Support for further assistance. Settings can be in different units: BTU - British Thermal Units - most common for gas Configuration Name/Description...
  • Page 37: Input Configurations

    Wired Sensor Alarm – When an input is set for Alarm, it becomes a Only available if a Pelican TA1 is wired to the controller as a dry-contact input. Additional configurations become fourth input: available to define when this alarm is active: Configuration...
  • Page 38: Advanced Configurations

    Advanced Configurations Advanced Configurations Advanced Settings continued... Advanced configurations have limited access. For assistance with advanced configurations, please contact Pelican engineering support. Configuration Name/Description Settings/Range Maximum Supply Temp³ – Sets 130°F IMPORTANT -22°F to 180°F the highest supply temperature during a heating cycle.
  • Page 39 Advanced Configurations Variable Temperature Settings Provides adjustment to the modulation strategies and which analog outputs are assigned to which modulation sequence. Modulating Cool Type Configurations: Configuration Name/Description Settings/Range Type – sets what modulating None Configuration Name/Description Settings/Range sources are available to the Heat controller.
  • Page 40: Sequence Of Operations

    The zone coordinator’s fan operation is dependent on ◦ Variable speed fan, bypass damper, inlet vane, or receiving a Demand from a Pelican zone thermostat. other modulation controls with static pressure reset sequences. Static pressure low and high limit The supply fan will be activate during these Demands: resets.
  • Page 41 Sequence of Operations ◦ Target Dehumidification Static: Allows for a ◦ Heating Cycle: There must be no active Heating different static target during dehumidification or Reheat Cycle, and the last heating cycle must cycles. have been off long enough to purge excess hot air from the HVAC equipment.
  • Page 42 No Alarms: No Static Pressure resets or alarms meets California Title 24. should be active. The FD&D detects and alarms at the Pelican Connect When these preconditions are met, the zone app the following outside damper faults: coordinator uses its Cooling Demand Level algorithm to calculate the needed Target Supply Temperature to Air temperature sensor failure/fault.
  • Page 43 Sequence of Operations Central Heating (Morning Warm-Up) The FDD provides the following real-time and historical system statuses at the Pelican Connect app: If the zone coordinator is wired to start/stop when central heating is active, the controller’s configurations ◦ Free cooling available.
  • Page 44 Sequence of Operations supply temperature exceeds the target or approaches ◦ Configuration Setting: The Temper Air During the Maximum Supply Temperature limit. If the supply Cooling configuration must be enabled, the zone temperature drops below the target, stages will restart coordinator is configured for Variable after the short-cycling timer expires, or modulation will Temperature Control, and the current Hot Deck...
  • Page 45 OR the supply fan’s speed will be increased to run above its The FD&D detects and alarms at the Pelican Connect minimum operating speed to maintain either the app the following outside damper faults: configured Target Operating Static, if an active heating,...
  • Page 46 No Alarms: No Static Pressure alarms should be active. Optimum Start The zone coordinator’s operation relies on its Pelican When reheat preconditions are met, the zone zone thermostats sending Demands. The zone coordinator will release zones to start their reheat cycle.
  • Page 47 Zone thermostats send confirmation back to the zone coordinator that they have received ¹Pelican offers different sequences for when reheat or central heat will be the notification and adjusted their dampers in used as the primary or secondary heating source. Contact Pelican engineering support for further assistance.
  • Page 48 Sequence of Operations can accept airflow is at or above the configured dehumidification preconditions are met, the zone Minimum Capacity Percentage for that cycle, the cycle coordinator will set its bypass damper to 100% bypass, will be enabled. If the percentage of zones that can if installed, and then enable the supply fan.
  • Page 49 Sequence of Operations dehumidification demands still exist and the current cycle active until either the demand is preconditions are met. eliminated or another 30 minutes has elapsed, at which point the zone coordinator will immediately change to Dehumidify with Supply Target Tempering and On/Off the opposite cycle.
  • Page 50: Appendix

    (pages 16 to 26). Step 11: Turn on the zone coordinator again and confirm it completes its start-up process (page 31) and connects to the Pelican wireless network (pages 32 & 33). Step 12: Log in to the Pelican Connect app and...
  • Page 51: B: Signal Outputs

    Appendix B: Signal Outputs configure the zone coordinator (pages 33 to 37). The Pelican Connect app provides access to a zone coordinator’s signal outputs and analog input/output Step 13: Verify that the equipment and zones are manual override page. This page is primarily designed operating correctly.
  • Page 52: C: Directlink

    Step 2: Install one of the provided 3-pin connectors at DirectLink provides an RS-485 communication bus for a Pelican zone coordinator. This communication link only the R, C, D terminal block and the second 3-pin supports very specific applications. If you believe it is...
  • Page 53 Maximum wire length is 100 feet. To set up DirectLink, contact Pelican Technical Support. Communication: Wire + and - to the third-party device's corresponding + and - terminals. Reference: If required, wire GND o the third-party device’s corresponding GND terminal.
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  • Page 56 PELICAN Pelican Wireless Systems. All Rights Reserved. Website: www.pelicanwireless.com Phone: 888.512.0490 Z24 37-0001 REV 03...

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