Pelican Z24 Installation Manual

Pelican Z24 Installation Manual

Zone coordinator
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What is the zone coordinator?
The zone coordinator is a field installed equipment
controller. In most applications, it manages the
operation of central equipment providing heating,
cooling, and ventilation to multiple zones or spaces.
Each zone would have its own zone damper which is
opened and closed by a local Pelican thermostat to
allow conditioned air into its area of a building.
This installation manual goes over how to use
a zone coordinator as a multi-zone HVAC
equipment controller. This controller can also
be used to operate a variety of other
centralized equipment such as, but not limited
too: exhaust fans, make-up airs, boilers,
cooling towers, chillers, etc. For applications
outside the scope of this installation manual,
please contact Pelican engineering or technical
support for further guidance.
How the Pelican zoning solution works
The zone coordinator is one device in a Pelican's zoning
solution. The zone coordinator is installed as the central
air handler controller, while multiple Pelican
thermostats are installed to control individual zone
dampers and/or reheat positions. The zone coordinator
establishes communication with each of its zone
thermostats over Pelican's wireless mesh network.
Thermostats send real-time heating, cooling, and
ventilation requests to the zone coordinator, which then
processes these request and makes adjustments to the
PELICAN
Installation Manual
central equipment with the goal of satisfying the
different zone demands. The Pelican zoning solution's
logic is designed to enhance equipment performance,
energy efficiency, and building comfort across the entire
mechanical system.
The wireless mesh network also provides an Internet
connection¹ for these devices to reach the Pelican
Connect app (for more information visit
PelicanWireless.com or contact Pelican support). Zone
coordinators and their associated thermostats are
configured through this web application.
Configurations provide adjustments on how the zone
coordinator will control the central equipment and
which sequences and targets are active. For more
information on standard zone coordinator sequences,
reference page 40.
The Pelican zoning solution and its related
devices require an Internet connection for
initial device configurations. After
configurations are set, the Internet connection
provides virtual climate management, data
logging, equipment fault notifications,
configuration adjustment, and other energy
management features. These features are
important to verify correct operation of the
zoning solution and should be planned as a
retained resource at the end of the
installation. If the Internet is down or lost for a
period of time, all device configurations are
stored locally in each Pelican controller, so all
the equipment and communications will
continue to operate while the Internet
connection is unavailable.
IMPORTANT
The zone coordinator MUST be installed and
wired to control the central HVAC equipment
for a Pelican zoning solution to work. The zone
coordinator provides digital and analog
outputs to adjust and modulate how the
central equipment is operating. These outputs
are futher detailed in later sections of this
installation manual. The zone coordinator also
allows zone thermostats to function as zone
damper controllers. This is detailed in the
Pelican Damper Controller installation
manual.
If the following items are unable to be wired
and controlled by the zone coordinator, STOP
the installation immediatly and contact Pelican
engineering support for further assistance:
1)
The zone coordinator MUST control when
the equipment's supply/return fan(s) are
¹Pelican Gateway is required for Ethernet connection.

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Summary of Contents for Pelican Z24

  • Page 1: Intro

    This is detailed in the Pelican Damper Controller installation The zone coordinator is one device in a Pelican’s zoning manual. solution. The zone coordinator is installed as the central air handler controller, while multiple Pelican...
  • Page 2: Before You Start & Included Parts

    3/16" to 1/8” Barb Hose Adapter (for static probe connection) (for static probe connection) A Pelican Gateway must be installed and have a fully established Ethernet connection to setup and use the Pelican zone coordinator. The zone coordinator cannot be configured, commissioned or managed without a gateway.
  • Page 3: Specifications & Dimensions

    ◦ 51 mm Follows ASHREA Economizer and Ventilation Standards. The Antenna ◦ Number of Zones: Maximum of Thirty (30) Pelican zone thermostat demands can be coordinated by this controller. 3.5 in. 89 mm ◦ Number of Heat Stages: Max of Six (6) Stages.
  • Page 4: Table Of Contents

    What is the zone coordinator? & How does the zoning solution work? Before you start & Included parts Specifications & Dimensions INSTALLATION PLANNING Installing the Pelican Zone Coordinator & Planning Overview Planning - Different Mechanical Systems Variable Temperature and Air Volume (VVT) Variable Air Volume (VAV)
  • Page 5 Hot Water Valve Floating or Two-Position 0[2]—10V DC Modulating Dedicated Hot Water Boiler and Pump Outside Air Damper Control Variable Speed Fan & Outside Air Damper Control Bypass Damper & Outside Air Damper Control Notes Differential Pressure Sensor Temperature Sensors Start-Up Before Start-up Sub-Base LED Lights...
  • Page 6: Installation Planning

    Equipment equipment it is controlling (page 33). adjustments are tracked and pushed to Pelican thermostats and back to the Pelican Connect app for NOTE: If you need to keep the equipment sequencing, data logging, and historical tracking.
  • Page 7: Variable Temperature And Air Volume (Vvt)

    Planning - Different Mechanical Systems - Variable Temperature and Air Volume (VVT) Variable Temperature and Air Volume (VVT) Requirements for this Installation A variable temperature and air volume (VVT) system is One (1) zone coordinator will be required. The zone normally comprised of one air handler that provides coordinator will need to be wired to provide: heating, cooling, and ventilation to multiple ducted...
  • Page 8: Variable Air Volume (Vav)

    Planning - Different Mechanical Systems - Variable Air Volume (VAV) Variable Air Volume (VAV) Requirements for this Installation A variable air volume (VAV) system is normally One (1) zone coordinator will be required. The zone comprised of one air handler that provides cooling and coordinator will need to be wired to provide: ventilation to multiple ducted zones.
  • Page 9: Mixing Box Multi-Zone (Mb-Cav And Mb-Vav)

    The dampers are installed to operate ◦ Hot Deck Supply Temperature Sensor (Requires a reverse of each other, so that when the cold deck is Pelican TA1, sold separately) open, the hot deck is closed, or vise versa. Return Duct Temperature Sensor ◦...
  • Page 10: Dual Duct (Dd-Vav)

    ¹In some dual duct applications a single supply fan is shared between A second zone coordinator will need to be wired to the both the hot and cold decks. In this application, two Pelican zone hot duct air handler to provide: coordinator’s can be configured to communicate with each other to...
  • Page 11: Planning - Wireless Networking

    HVAC PACKAGED RTU HVAC PACKAGED RTU WIRED TO THE EQUIPMENT WIRED TO IT IS CONTROLLING. THE ANTENNA. INSTALL THE ENTIRE INSTALL THE ANTENNA ZONE COORDINATOR PELICAN PELICAN INSIDE A ROOM INSIDE A ROOM THERMOSTAT THERMOSTAT INSIDE THE BUILDING. INSIDE THE BUILDING. PELICAN...
  • Page 12: Mounting

    SUB-BASE INSIDE THE HVAC EQUIPMENT OUTSIDE THE CONTROL PANEL OF THE HVAC EQUIPMENT HVAC PACKAGED RTU 3/16" mounting holes. PELICAN PELICAN THERMOSTAT THERMOSTAT When installing the antenna on an outdoor rate PLASTIC electric box, make sure you install the provided gasket between the antenna and the electrical box.
  • Page 13: Antenna

    Mounting and Wiring – Antenna For more information on when to remove the antenna Step 2: Mount the sub-base in a location where it can from the sub-base and for examples of where to install easily be wired to the HVAC equipment it will be the antenna, reference pages 11 &...
  • Page 14 Serial No: ###-#### For the best wireless signal, the antenna is designed to be mounted horizontally. The Pelican Logo and Serial Number should be right way up & legiable. Make sure to clearly identify and track where antenna is installed for future service.
  • Page 15: Wiring

    Wiring - Power The zone coordinator must be powered by a 24V AC Class 2 power source. Disconnect electrical power to the power source before wiring anything to the zone coordinator. Failure to follow this warning could cause electrical shock, peronsal injury, or damage to the controller.
  • Page 16: Control Diagrams

    HVAC Equipment Terminals (Typical) For installation outside of the following diagrams, stop what you are doing and contact Pelican support for further assistance. Mechanical Cooling Control: ◦...
  • Page 17: Stages

    Conventional Cooling and Heating (4 stages each) (5 stages each) Pelican rotates 24V AC outputs to sequence up Pelican rotates 24V AC outputs to sequence up to 4 stages using only 3 outputs. This helps to 5 stages using only 3 outputs. This helps equalize usage across all available stages.
  • Page 18: Stages

    Conventional Cooling (6 stages each) (with a modulating compressor) Pelican rotates 24V AC outputs to sequence up In applications where there is a modulating to 6 stages using only 3 outputs. This helps compressor, it is commonly for the first equalize usage across all available stages.
  • Page 19: Modulating Gas Furnace Or Electric Heat

    Conventional Heating Heat Pump Cooling and Heating (modulating furnace or electric heat) (1 to 3 stages each) In applications where there is a modulating The zone coordinator will vary the number of heat, it is commonly for the first active cooling and heating stages to capture a burner/electrical element to be the one that discharge air temperature.
  • Page 20: Stages

    Heat Pump Cooling and Heating (4 stages each) (5 stages each) Pelican rotates 24V AC outputs to sequence up Pelican rotates 24V AC outputs to sequence up to 4 stages using only 3 outputs. This helps to 5 stages using only 3 outputs. This helps equalize usage across all available stages.
  • Page 21: Stages

    Heat Pump Cooling and Heating Heat Pump Cooling and Heating (6 stages each) (with a modulating compressor) In applications where there is a modulating HVAC Equipment Terminals (Typical) compressor, it is commonly for the first compressor to be the one that modulates. The zone coordinator has a variety of supply target sequences for both modulating and stagging compressors.
  • Page 22: Chilled Water Valve

    Chilled Water Valve Chilled Water Valve (Floating or Two-Position) (0[2]—10V DC modulating) In applications where there is a floating chilled In applications where there is a modulating water valve, the controller will vary the valve chilled water valve, the controller will vary the position to maintain a target discharge target.
  • Page 23: Hot Water Valve

    Hot Water Valve Hot Water Valve (Floating or Two-Position) (0[2]—10V DC modulating) In applications where there is a floating hot In applications where there is a modulating water valve, the controller will vary the valve hot water valve, the controller will vary the position to maintain a target discharge target.
  • Page 24: Dedicated Hot Water Boiler And Pump

    EXHAUST FAN START/STOP Boiler Supply Water 10k Type II Thermistor HOT WATER PUMP START/STOP BOILER START/STOP 24V AC Outputs PELICAN Zone Coordinator Analog Inputs & Outputs 24V AC Outputs Analog Power Common Analog Output Input...
  • Page 25: Variable Speed Fan & Outside Air Damper Control

    Variable Speed Fan & Outside Air Damper Control (0[2]—10V DC modulating) In applications where there is a variable speed supply fan, the controller will adjust the fan speed to maintain different static pressures as it transitions between heating, cooling, and ventilation cycles.
  • Page 26: Bypass Damper & Outside Air Damper Control

    Bypass Damper & Outside Air Damper Control (0[2]—10V DC modulating) In applications where there is a bypass damper or there are inlet vanes, the controller will adjust the damper position to maintain different static pressures as it transitions between heating, cooling, and ventilation cycles.
  • Page 27: Notes

    Notes Outputs are 24V AC latching relays rated for max 2 amps continuous load. All wire to be installed accordance with local electrical codes. Only one wire per terminal. Use wire nuts where needed. Recommended use of 18 gauge unshielded thermostat wire. All (C) terminals are internally connected.
  • Page 28 (e.g. gas furnaces) (G) will only enable during heat if configured to do so. Reference page 34 for configuration options. A Pelican TA1 (sold separately) is required for this appliation. Wire the TA1’s (R), (C), (D) power and communication terminals to the zone coordinators (R), (C), (D) power and communication terminals.
  • Page 29: Differential Pressure Sensor

    Pressure Ranges is 0.0" is actually OFF and has not W.C to 8.0" W.C. been manually overriden to run since that will produce an Low High innaccurate calibration. For Differential Pressure Inputs Zone Coordinator further assistance, contact Sub-Base Pelican techincal support.
  • Page 30: Temperature Sensors

    Wiring - Temperature Sensors For the zone coordinator to operate correctly, a supply, return, and outside temperature sensor is required for every installation. Outside Air Temperature Probe: Return Air Temperature Probe: Supply Air Temperature Probe: IMPORTANT: The outside sensor Step 1: Drill a 1/4" hole into duct Step 1: Drill a 1/4"...
  • Page 31: Start-Up

    Before Start-up To configure the controller, it must be connected to the Pelican wireless network and the network must have a Pelican gateway to connecti everything to the Internet. Before start-up verify the following are installed and wired to the zone coordinator: Required.
  • Page 32: Sub-Base Led Lights

    ◦ The Antenna is installed Antenna (reference page 13): in a location where it cannot reach the Pelican Antenna installed inside zone network. Reference page coordinator: 11 for wireless network ◦ Verify the three (3) pin planning.
  • Page 33: Antenna Led Light

    Serial No: ###-#### ANTENNA Step 2: Log into the Pelican Connect app. At the top under Notifications there will be a selectable new Zone Controller with a matching serial number: If there is no notification, reference page 32.
  • Page 34: General Configurations

    Configurations Identification Zone coordinator configurations are set through the Pelican Connect app. For the zone coordinator to be A custom identifier and note section for this zone configured, it must be connected to the Pelican wireless coordinator, the HVAC equipment being controlled, network and the network must have an active Pelican and/or information to be stored about this system.
  • Page 35 Configurations Bypass Controller Economizer When set to ON: analog output (A2) will be designated When set to ON: provides adjustments of the outside to modulate a bypass using a 0 or [2]–10V DC signal. damper for economizer and ventilation sequences. Configuration Name/Description Settings/Range Configuration Name/Description...
  • Page 36 Contact Pelican Engineering Support for further assistance. Settings can be in different units: BTU - British Thermal Units - most common for gas Configuration Name/Description...
  • Page 37: Input Configurations

    Wired Sensor Only available if a Pelican TA1 is wired to the controller as a Alarm – When an input is set for Alarm, it becomes a fourth input: dry-contact input. Additional configurations become Configuration...
  • Page 38: Advanced Configurations

    Advanced Configurations Advanced Configurations Advanced Settings continued... Advanced configurations have limited access. Contact Pelican engineering support for assitance with advanced configurations. Configuration Name/Description Settings/Range Maximum Supply Temp² – Sets 130°F IMPORTANT -22°F to 180°F the highest supply temperature during a heating cycle.
  • Page 39 Advanced Configurations Variable Temperature Settings Adjusts the modulation strategies and which analog outputs are assigned to which modulation sequence. Modulating Cool Type Configurations: Configuration Name/Description Settings/Range Type – sets what modulating None Configuration Name/Description Settings/Range sources are available to the Heat controller.
  • Page 40: Sequence Of Opeartions

    Static pressure low and high limit resets. The zone coordinator’s operation of the fan depends on if a Pelican zone thermostat is sending a Demand. ◦ Mixed air low limit temperatures, minimum and maximum temperature resets, and supply The supply fan will be enabled during these Demands: temperature reset sequences.
  • Page 41 Sequence of Operations ◦ The minimum number of zones (Capacity ◦ Target Heat Static (advanced): Allows for a Management) are in cooling demand and able to different static target during a central heating or provide enough airflow into their zones during a reheat cycle.
  • Page 42 Sequence of Operations Target Operating Static. As long as the static pressure operate the central air handler in relation to real-time reading is above the configured Minimum Static and building demand. As the building’s cooling demands below the configured Maximum Static and all change, the Cooling Demand Level algorithm will adjust preconditions have been met, mechanical cooling will its target supply calculation to continue to provide the...
  • Page 43 Diagnostics) for all outside damper seqences and meets determine the specific heat sequences the zone California Title 24. coordinator will follow: The FDD detects and alarms at the Pelican Connect app ◦ The zone coordinator can be configured to the following outside damper faults:...
  • Page 44 Sequence of Operations protect mechanical equipment. ◦ During Ventilation the system need to maintain a minium supply temperature. The zone coordinator may reduce the number of active stages or reduce the modulation output if the supply ◦ During a Dehumidification cycle is active. Reference temperature rises above the supply target or if the page 48 for sequencing of operation.
  • Page 45 Sequence of Operations When a ventilation cycle is going to begin, the zone ◦ The zone coordinator is configured for Variable coordinator will communicate to zone thermostats that Temperature Control. a ventilation cycle is going to start. Zone thermostats send confirmations back to the zone coodinator that ◦...
  • Page 46 12:01 AM on the same day, but is traditionally started much closer to the scheduled occupied time. The FDD detects and alarms at the Pelican Connect app the following outside damper faults: The algorithm works by having each zone thermostat, each day, analyse its last seven (7) days of heating and ◦...
  • Page 47 ¹Pelican offers different sequences for when reheat or central heat will be cooling or central heating demand. used as the primary or secondary heating source. Contact Pelican engineering support for further assistance.
  • Page 48 Management is designed to help manage this rare coordinator. situation further. For Capacity Management to operation, each Pelican The zone coordinator will go into dehumidification zone thermostat must be configured with a zone Size. mode, which can include, but is not limited to: enabling These sizes indicate how much airflow (CFM) enters into...
  • Page 49 Sequence of Operations Dehumidifiy with an On/Off Signal: source (hot gas byass, electric reheat, etc.) and be modulated to maintain the configured dehumidification This sequence is used for the following cases: target supply temperature. This will remain true until all ◦...
  • Page 50: Appendix

    This increases the energy efficiency of the existing HVAC system opperational while building because the hot water pump and boiler will not retrofitting the building to the Pelican zoning be active when there is no heating demand. solution. Although there will be a small...
  • Page 51: B: Signal Outputs

    CONTACT PELICAN TECHNICAL SUPPORT FOR FURTHER ASSISTANCE. Step 11: Login to the Pelican Connect app and configure the zone coordinator (page 33 to Relay Outputs: 37). All your zone thermostats will already be linked to the zone coordinator from Step 6.
  • Page 52 Appendix C: DirectLink change within a few minutes. DirectLink provides an RS-485 communication bus for a Pelican zone coordinator. This Each Analog Input shows the current voltage communication link only supports very specific either being outputted or inputted into that applications.
  • Page 53: C: Directlink

    Step 5: Follow the instruction on page 13 for antenna mounting instruction. Wire the (R), (C), and (D) terminals at the antenna to the matching (R), (C), and (D) To setup DirectLink, contact Pelican Technical terminals at the sub-base. Support. SUB-BASE POWER &...
  • Page 54 PELICAN Pelican Wireless Systems. All Rights Reserved. Website: www.pelicanwireless.com Phone: 888.512.0490 Z24 37-0001 REV 03...

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