Wittenborg Douwe Egberts Gallery 300 Freshbrew Service Manual
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Wittenborg Douwe Egberts Gallery 300 Freshbrew Service Manual

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Gallery 300 Freshbrew
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Summary of Contents for Wittenborg Douwe Egberts Gallery 300 Freshbrew

  • Page 1 Gallery 300 Freshbrew Service Manual...
  • Page 3 Disclaimer Wittenborg issues no explanations or guarantees with regard to the con- tents of this manual and expressly disclaims all responsibility for any im- plied or imputed guarantees. Wittenborg A/S reserves the right to revise this manual and to introduce changes at its discretion without undertaking any obligation to provide notification of said changes.

  • Page 4: Safety Precautions

    The following general safety precautions apply to the operation and main- tenance of the vending machine and must be observed. Non-compliance with these instructions could cause the machine to suffer damage which may be irreparable. Wittenborg A/S refuses to accept liability for incorrect handling. Notes on Safety In this manual, the safty notes (printed in bold type) and the symbol shown below are used to draw your attention to hazards.
  • Page 5 Safety Notes Summary • The installation and repair of the machine must be entrusted only to trained service technicians. • Use only the manufacturer's genuine spare parts. • Read and make sure you understand the operation instruction of the manuals before you start up the machine. •...

  • Page 6: Lithium Battery

    Lithium Battery Note The Vending machine Controller contains a lithium battery. Lithium bat- teries can explode if not handled correctly. Do not recharge, disassemble, short-circuit, expose to water or to flame or temperatures in excess of C. Use only replacement batteries of the same make and type. Return discharged batteries to the supplier.

  • Page 7: Purpose Of The Manual

    Purpose of the Manual This manual is intended for service technicians who have gone through Wittenborg’s product training courses. These are the only people who may install and repair the vending machine. The instructions in this manual are applicable to more than one version of the machine.
  • Page 8 VIII I...
  • Page 9 Installation Guide Technical Data Door Parts Advertising Panel Cup Dispensing System Water System FB Unit Ingredient Motor Branch Pipe Machine Type Setting #2233 Payment System Trouble shooting Terminal Copying/Communication Functional Tests and Machine Settings View of the Menu System Spare Parts List 5500 Wiring Diagrams “Release Notes”...
  • Page 11 Installation Guide Overview Safety Instructions • Unpacking • Connections • Preparation • Switching on • Initial Settings to be Made •...

  • Page 12: Safety Instructions

    Safety Instructions Only trained service technicians should carry through the installation of the vending machine! Connection of the The vending machine is a class 1 apparatus, intended for additional • Vending Machine protection by means of a permanent earthing. to the Power Cir- The vending machine is intended for indoor installation.

  • Page 13: Unpacking And Preparation

    Unpacking Warning Shock hazard when testing and repairing the machine. Be careful of hot liquids when function testing and performing repair work. These liquids can cause injury by scalding. Note Do not install the machine outdoors. Unpacking and The procedure for unpacking and preparing the machine for operation is as preparation follows: Schritt Vorgehen...
  • Page 14 Connections Note This section contains important technical information and regulations which you must read carefully before switching on the machine.
  • Page 15 Preparation Clearance To ensure adequate space for water connection, leave a clearance of at least 40 mm between the rear of the machine and the wall. A clear space of 620 mm is required in front of the machine in order to al- low the door to be fully opened;...
  • Page 16 - Data The electrical data of the vending machine is listed in the table below. Description Data Connections 230 V a.c., +6%/-15% 50 Hz Phases single phase + neutral + ground (IEC standard) black = phase blue = neutral yellow/green = ground Maximum power consumption 2900W Connecting cable length...

  • Page 17: Switching On Vending Machine

    Switching on Vending Machine Procedure The start-up procedure is as follows: Step Description Open the water supply valve. Check for leakages. Switch on the power at the main switch. Sequence of When you start the machine as described above, the following must take events place: Step...

  • Page 18: Initial Settings

    Initial Settings to Be Made Introduction This paragraph provides you with an overview of the initial settings you need to make as well as optional settings you can make once you have un- packed your drink vending machine, fitted loose parts inside it and con- nected it to the electrical supply and water supply.

  • Page 19: Optional Settings

    Setting Programming Panel # Machine number #242 Communication #247 Payment system (card and/or coin) #246 Vend mode (multi or single) #2231 Coin #260 User groups #251 ID-Codes #2042 Terminal mode #253 Security (maximum amount on card) #254 Optional Settings The table below classifies settings which you can set at your option. Setting Programming Panel # Article Step Audit...
  • Page 20 Mounting the machine on the wall Procedure Follow this procedure to mount the machine on the wall: Step Action Illustration Place the template on the wall and drill the holes. Mount the brackets. Remove the small cover plates at the back of the machine. Before mounting the machine on the wall •...

  • Page 21: Technical Data

    Technical Data Introduction In this section you will find technical data about the machine. The infor- mation is structured as follows: dimensions • weight • connecting to power supply • power consumption • waste bucket capacity • drip tray capacity •...
  • Page 22 Cups Approximately 350 pcs. Canister capaci- The following table shows the capacity of the different canisters ties Type of Canister Weight Number Canister Volume of portions FB Coffee 5.2 l 1.6 - 2.5 kg 175-275 Sugar 3.0 l 2.7 kg Whitener 3.0 l 1.4 kg...

  • Page 23: Door Parts

    Door Parts Overview In this section you will find the following information about various Door Parts Dismounting the left and right door • Dismounting the door lock and the door locking mechanism • Dismounting the key bracket and the key module •...
  • Page 24 Dismounting the left and right door Step Action Illustration Open the doors Switch off the main switch. Dismounting the left door Dismounting the right door • Remove the cover and the cover- Release lever **** ing foil of the cup magazine. continue at step 3.
  • Page 25 Dismounting the door lock and the door locking mechanism Dismount Dismount these components in accordance with illustration below Note for re-instal- Make sure the components are installed in the correct order. lation...
  • Page 26 Dismounting the key bracket and the key module Dismounting the key bracket Step Action Dismount the door cover. Remove the screws. Remove the key bracket. Dismounting the key module Step Action Dismount the key module. Slide the key module to the left side and remove it. Note: Do not loose the transparent price label cover of the window.
  • Page 27 Dismounting the door cover Dismounting Step Action Illustration Open the doors. Switch off the main switch. Release lever *** Remove the cash box, if fitted. Remove the securing band. Disconnect the electrical connection to the machine. Remove the screw at (1) and swing the door cover open.
  • Page 28 Dismounting the info display Dismount Step Action Illustration Remove the key module. Disconnect the electrical connections to the info display. Remove 4 screws (1), then remove the LCD module (4) with the info display. Remove 4 screws (2) in the LCD module frame, then remove the info display (3).
  • Page 29 Advertising Panel Overview In this section you will find the following information about the Advertising Panel: • Dismounting the advertising panel • Replacing the advertising picture...
  • Page 30 Dismounting the advertising panel Dismounting the The procedure for dismounting the advertising panel is as follows: panel Step Action Illustration Open the doors. Switch the main switch off. Tilt the cup mechanism forwards. Press the red snap hooks (1) • start at the side of the door where the lock is,...
  • Page 31 Replacing the advertising picture Replacement The procedure replacing the advertising picture is as follows: Step Action Open the doors. Tilt the cup dispenser forwards. Press open only the snap hooks on side of the panel where the lock is, and hold the panel. Replace the advertising picture.
  • Page 33 Cup Dispensing System Overview In this section you will find the following information about the Dispens- ing System Description • Cup Dispenser • Cup Catcher Plate • Cup Station • Description The Dispensing System automatically dispenses cups if you do not use your own cup.
  • Page 34 Cup Dispenser Introduction In this section you will find the following information about the Cup Dis- penser: Description • Warning • Parts and Functions • Dismounting the cup magazine (cup turret) • Dismounting the cup mechanism • Notes for reinstallation of cup mechanism •...

  • Page 35: Parts And Functions

    Parts and Func- This illustration shows the location of the cup dispenser components: tions This table describes the basic parts of the Cup Dispenser and their func- tions. Part Function Cup Magazine Holds the cups Cup Mechanism Dispenses the cups.
  • Page 36 Part Function Cup Drop Ring Drops a cup when a drink is selected Motor for Cup Magazine When activated the motor turns the cup magazine Motor for Cup Drop Ring When activated the motor moves the clutches in the cup drop ring. Cup Drop Tube Directs the cup from cup drop ring and down into cup catcher plate.
  • Page 37 Dismounting the The following procedure shows how the cup mechanism is removed. cup mechanism Step Action Illustration Remove cup magazine, see procedure for Dismounting the Cup Magazine (Cup Turret). Take a grip on cup drop tube, push backwards and remove it in a downward movement.
  • Page 38 Replacing the Cup The following procedure shows how the Cup Drop Ring is replaced Drop Ring Step Action Illustration Dismount cup mechanism, see procedure for Dismounting the Cup Magazine. Dismount the lower plate for cup mechanism by removing the three screws on both left and right side of the mechanism.
  • Page 39 Step Action Illustration Slide rail to suit the cup as follows: If 7C cups If 7H cups Loosen screws retaining the bearing rail Let one end of bearing rail protude Let both ends of bearing rail level over the hole for cup drop: with hole for cup drop: Retighten screws of bearing rail.
  • Page 40 Cup Catcher Plate Introduction In this section you will find the following information about the Cup Catcher Plate Overview Description • Warning • Parts of Cup Catcher Plate • Two types of Cup Catcher Plates • Testing the Cup Dispensing •...
  • Page 41 Parts of Cup This illustration shows the location of the components of the Cup Catcher Catcher Plate Plate: This table gives an overview of the parts of the Cup Catcher Plate Item Part Cup Catcher Plate Cup Guide Two types of Cup If a new cup type is used it may be necessary to replace the Cup Catcher Catcher Plates Plate observing the below considerations:...
  • Page 42 Testing the Cup Using the MasterModule, it is possible to test the cup dispensing Dispensing #402 Cup Test #4020 Cup Drop References For more details about... Please see... Cup Dispenser parts Spare Parts List Cup Dispenser faults Test Functions...

  • Page 43: Cup Station

    Cup Station Introduction In this section you will find the following information about the Cup Sta- tion: Description • Parts and Functions • Maintenance Requirements • Adjusting the Sensibility of the Cup Sensors • Testing the Cup Dispensing or the Cup Sensors •...
  • Page 44 Maintenance The Cup Station easily maintained. Simply follow these principles in order Requirements to avoid malfunctioning: Nature Parts Frequency Replacement Cup Sensor (Entire Each time Cup Sensor is Harness) out of order. Setting, Cup Sensor Each time the Cup Sensor is replaced. Sensor Sensibility Adjusting the Sen- The Cup Sensors can be adjusted on the potentiometer, which is situated...

  • Page 45: Water System

    Water System Introduction In this section you will find the following information about the Water System: Survey of the water system • Dismounting components from the water tank • Draining water from the water tank • Dismounting solenoid valves for brewer, instant beverages and hot •...
  • Page 46 Survey of the Water System Water system The illustration below shows the water system Cold water Hot water Whitener and sugar Freshly brewed coffee/tea Instant beverages...
  • Page 47 Dismounting components from the water tank Warning There is an increased risk of injuries when the safety switch (behind • the water tank cover) is activated. The white cables carry 230V. The brewer starts moving automatically. Be careful when the water tank cover has been dismounted. •...
  • Page 48 Draining water from the water tank Procedure Follow this procedure to drain water from the water tank Step Action Illustration Open the left door. Switch off the main switch and close the water cock. Remove the FB canister situated in front of the water tank. Unclip from the distributor block the outlet hose protruding from the water tank cover.
  • Page 49 Dismounting valves for brewer, instant beverages and hot water Before dismount- When dismounting the solenoid valve for the brewer and hot water • ing: take note whether a reduction to 3.5 mm diameter has been installed (to avoid a dosing fault). The valves for instant beverages are pre-adjusted (matched valve face •...
  • Page 50 Dismounting the water tank Procedure Follow this procedure to dismount the water tank: Step Action Illustation Open the left door. Switch off the main switch, pull out the power supply plug and close the water cock. Drain water from water tank following procedure “Draining water from the water tank”.
  • Page 51 Instructions for re- • If the delivery hoses have been disconnected make sure that the installation of the sequence and their position is correct. water tank: • Make sure that the hoses of the tube system are correctly reconnected and tightly fastened. •...
  • Page 52 Dismounting the water tank cover Procedure Follow this procedure to dismount the water tank cover: Step Action Illustration Dismount the water tank following procedure for “dismounting the water tank”. Remove valve ventilations from the water tank cover. Loosen 3 screws retaining the water tank cover as well as the 1 screw retaining the earthing wire for securing heating element.
  • Page 53 Dismounting the temperature sensor Procedure Follow this procedure to dismount the temperature sensor: Step Action Illustration Open the left door. Switch off the main switch, pull out the power supply plug and close the water cock. Drain water from the water tank following the procedure “Draining water from the water tank”.
  • Page 54 Dismounting and Resetting the Safety Cut-Out Thermostat Dismounting Follow this procedure to dismount the safety cut-out thermostat: Step Action Illustration Open the left door. Switch off the main switch, pull out the power supply plug and close the water cock. Drain water from the water tank following the procedure “Draining water from the water tank”.
  • Page 55 Dismounting the Water Level Sensor (Electrode) Procedure Follow this procedure to dismount the electrode: Step Action Illustration Open the left door. Switch off the main switch, pull out the power supply plug and close the water cock. Warning: hot water, there is a risk of being scalded. Wait till the water has cooled down Dismount top cover on top of machine (2 screws) Through the hole for top cover disconnect electrical connection for...
  • Page 56 Dismounting filter, inlet valve and connecting hose Procedure Follow this procedure to dismount the filter, inlet valve and connecting hose: Step Action Open the doors. Switch off the main switch, pull out the power supply plug and close the water cock. Remove the FB canister situated in front of the water tank.
  • Page 57 (continued) Step Action Step Inlet valve situated at rear side of Inlet valve situated at the separating machine plate between water tank and brewer. Loosen locking screw for valve securing Dismount brewer, following the procedure device, situated at the rear of the cabinet for “Dismounting the FB Unit”, chapter FB below the water tank.
  • Page 58 Note for re-instal- The groove in the inlet valve must guide into the console. lation: Slide the valve securing device into the groove.
  • Page 59 Dismounting the water pipes Warning: There is a risk of being scalded, as the valves are plugged to the water tank. Procedure Follow this procedure to dismount the water pipes Step Action Illustration Open the doors. Switch off the main switch, pull out the power supply plug and close the water cock.
  • Page 60 Step Action Illustration Remove the hoses of the valves for instant beverages from the water pipes. Pull the water pipes out of their connecting sockets in the mixer motor console. Result: The water pipes are now lying loosely in the separating wall opening of the water tank.
  • Page 61 Dismounting the water purifying filter (optional) Procedure Follow this procedure to dismount the water purifying filter Step Action Open the doors. Switch off the main switch, unplug the power supply plug and close the water cock. Fully open the left door (180°) and fix it in this position by means of a suitable object.
  • Page 63 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Table of Contents Dismounting / Repair Brewing System Brewing System Adjustments Dismounting Dismounting Parts of the Brewer / Components of the Brewer Safety Instructions Dismounting the Brewer Unit Testing the Brewer Unit Removing the Brewer Housing Dismounting the Dosing Motor Dismounting the Actuator Dismounting the Tachoboard...

  • Page 64: Brewing System

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Brewing System Adjustments WHAT: HOW: Min. + Max. Dispenser setting min. (60/80 ml) water volume (depending Programming max. (240 ml) on the flow and the according setting of the valve (l/min.)) scraper in front position Programming FB55 (free programmable) + Programming 5100 (programmable by the service technican Programming FB5500: front starting position: fixed...
  • Page 65 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Dismounting Dismounting Parts of the Brewer / Components of the Brewer Legend for fig. 1: 1 Safety switch switches as soon as the brewer moves beyond the closing position. E.g. sealing of the filter plate, filter plate, or brewer cylinder not installed.

  • Page 66: General Mounting Instructions

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Safety Instructions Installation and repair works on the dispenser may only be carried out by trained service technicians. General Mounting Instructions Mounting the scraper guide When mounting, the guiding lugs (1) have to point towards the brewer‘s fastening holes and the cable harness (2).

  • Page 67: Dismounting The Brewer Unit

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Dismounting the Brewer Unit The following description is valid for FB55. The safety cut-off device for the brewer has to be carried out according to the type of brewer (refer to the corresponding service manual). Furthermore, if necessary the removal of the outlet has to be performed in accordance with the specific dispenser.
  • Page 68 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System If necessary, remove the filter plate, the scraper, and the brewer cylinder. Remove the two screws (6). (Fig. 3) Disconnect the 15-pole plug. If necessary, mount the filter plate, the scraper, and the brewer cylinder. If it was not possible to move the brewer into transport position, only touch the brewer on its outside.

  • Page 69: Testing The Brewer Unit

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Testing the Brewer Unit Testing the brewer unit next to the dispenser Connect the hose to the water inlet elbow (1), and put the elbow into a container, so that the water does not run into the dispenser.

  • Page 70: Removing The Brewer Housing

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Removing the Brewer Housing Dismount the brewer. Remove the brewer cylinder, the filter plate support, and the scraper. Remove the four screws (1). (Fig. 1) Remove the product container console (2). (Fig. 1) Remove the three screws (3). (Fig. 1) Remove the brewer housing (4).

  • Page 71: Dismounting The Dosing Motor

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Dismounting the Dosing Motor When dismounting the dosing motor, the scraper has to be in the rear position. Remove the brewer housing. Disconnect the plug connection. Remove the two screws (1). (Fig. 1) Pull the dosing motor (2) backwards. (Fig.

  • Page 72: Dismounting The Actuator

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Dismounting the Actuator The spring of the actuator is under tension. In case of a malfunction of the actuator there is an increased risk of injuries due to a sudden expansion of the actuator spring. If the brewer cylinder cannot be opened (brewer cylinder/filter plate), it is possible that the actuator does...
  • Page 73 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Disconnect the plug connection (2) of the actuator motor on the connection console. (Fig. 3) Unhinge the spring (3) for the scraper arm (4). (Fig. 4). Remove the retaining rings (5) and the washers in front of the outer scraper arm (4).
  • Page 74 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Pull out the tie rod together with the filter plate support as well as the filter plate. Remove the screws (12) from the base of the brewer. (Fig. 6) Carefully pull out the actuator, and simultaneously unplug the cable of the microswitches.

  • Page 75: Dismounting The Tachoboard

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Dismounting the Tachoboard Remove the brewer housing. Remove the two screws (1). (Fig. 1) Disconnect the 6-pole plug connection console/tachoboard. Pull off the two cable plug connections from the actuator motor. When remounting: Observe the correct polarity. With several dispensers, multiple-digit Fig.

  • Page 76: Dismounting The Driving Parts For The Actuator

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Dismounting the Driving Parts for the Actuator Remove the brewer housing. Remove the retaining rings (1) and the washers (2) on both sides. (Fig. 1) Carefully remove the axle (3), first from the scraper arms and then from the housing. (Fig.
  • Page 77 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Dismounting the actuator motor Disconnect the electrical connection (2 plug connectors). When mounting: Ensure correct polarity. With several dispensers, multiple-digit numbers or roman numbers are printed onto the stranded wire connections. The higher number represents the –...
  • Page 78 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System 2.10 Dismounting the Actuator When dismounting the actuator, the driving parts (tacho disc) must not be dismounted first. Release the actuator spring (1) by turning the fastening nut of the tacho disc (2) anti- clockwise.
  • Page 79 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Now, the large gear wheel (7) with toothed belt (8) and the small gear wheel (9) can be removed consecutively. (Fig. 4) The actuator motor can be removed by loosening the 4 fastening screws. Dismounting the spindle Loosen the 3 fastening screws (10) at the bearing housing.
  • Page 80 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System For dismounting the bottom console, unscrew the plunge holder (1). (Fig. 6) Remove the plate (2) from the bottom console. (Fig. 7) Loosen the sealing (3) and press the inner plate outside through the slots (4). A table edge facilitates this process.

  • Page 81: Mounting The Actuator

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System 2.11 Mounting the Actuator Slide the actuator into the chassis of the brewer unit, so that the actuator motor shows to the front. Prior to the final positioning, push the cables to the according outer contacts of the microswitches.
  • Page 82 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Connect the plug (13) of the actuator motor (14) to the socket. The cable harness must be accessible. (Fig. 4) Fasten the dosing motor (15) with 2 screws (16) and carry out the electrical connection. (Fig.

  • Page 83: Dismounting/Mounting The Microswitch Bssw

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System 2.12 Dismounting/Mounting the Microswitch BSSW In case of replacement, dismount the brewer unit according to section "Dismounting the Brewer Unit". Remove the fastening screws (1) and the threaded plate of the microswitch (2) and replace the switch.

  • Page 84: Dismounting The Bearings Of The Inner Scraper Arm

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System 2.13 Dismounting the Bearings of the inner Scraper Arm Unscrew the nut (1). (Fig. 1) Remove the spring washer (2). (Fig. 1) Unscrew the bearing neck (3) from the inner scraper arm by means of a 10 mm socket wrench.

  • Page 85: Dismounting The Ejector Spring

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System 2.14 Dismounting the Ejector Spring Remove the four screws (1) of the brewer cylinder support (2). (Fig. 1) Press the spring (3) towards the back by means of a screw driver, and remove it to the side.

  • Page 86: Replacing The Gaskets Of The Brewer Cylinder

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System 2.15 Replacing the Gaskets of the Brewer Cylinder Observe the safety instructions (see section "Dismounting the Brewer Unit"). Remove the brewer cylinder. Remove the plunger from the brewer cylinder. The valve with the gasket (1) is located in the centre of the plunger.

  • Page 87: Decalcifying And Replacing The Filter Plate

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System 2.16 Decalcifying and Replacing the Filter Plate The filter plate has to be decalcified on a regular basis after approx. 1000 deliveries (depending on the hardness of the water). Remove the filter paper roll holder (1) (optional), and press the bolt on the filter plate holder backwards (2).
  • Page 88 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Remove the jack latch (6) from the filter plate. Decalcify all metal parts of the filter plate. (Fig. 4) Clean the rubber sealing (7), the sealing ring (5), and the filter plate holder in hot water.

  • Page 89: General Notes

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System 2.17 General Notes Starting with week 42/98 all actuators/ brewers as well as recycled actuators/ brewers are equipped with an additional Label for Brewer (part-no. 35207300). (Fig.1) Actuator numbers: for new actuators (part-no. 35207300) starting with actuator number 41987389 for recycled actuators (part-no.
  • Page 90 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System 2.18 Check List Check list of parts that have to be replaced during repair: Part: Up-to-date parts can be recognized by the below stated remarks, all other versions have to be replaced by the following parts: Holder for filter plate Rear guide (1)
  • Page 91 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Part: Up-to-date parts can be recognized by the below stated remarks, all other versions have to be replaced by the following parts: Spindle with ball bearing Premounted assemblies: Base console grey parts with microswitches (microswitches cannot be dismounted because of a one-way snap function Inner tube and plunge for part-no.

  • Page 92: Functional Descriptions

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Functional Descriptions Schematic Illustration of the Brewing Process Schematic Illustration of the Brewing Process - Starting position front Fig. 1 Fig. 3 Fig. 2 Brewer cylinder in start position Plunger in lower position Brewer cylinder closed Fig.
  • Page 93 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Schematic Illustration of the Brewing Process - Starting position rear Fig. 1 Fig. 3 Fig. 2 Brewer cylinder in start position Plunger in lower position Brewer cylinder closed Fig. 4 Fig. 6 Fig. 5 Plunger in upper position Scraper in end position Brewer cylinder opened...

  • Page 94: Functioning Of The Brewer

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Functioning of the Brewer The brewing process takes place by means With correct settings, the brewer is of the following steps: never filled completely The actuator is switched on for direct The remaining air between the brewer action by the control and the plunger serves to dry the coffee The actuator winds up...

  • Page 95: Technical Specifications

    Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Technical Specifications WHAT: HOW: Actuator motor Voltage: 18 V 2.0 A ± 10% Rated current: Dosing motor Voltage: 24 V DC Rated current: 0.81 A Tachoboard Voltage: 12 V DC November, 1998...
  • Page 96 Service Manual FB50/55/5100/5500 Dismounting/Repair Brewing System Options Not required Accessories WHAT: HOW: Filter paper Install special kit Tea filter plate Install special kit November, 1998...
  • Page 97 Ingredient and Mixer Motors Overview In this section you will find the following information about the Ingredient and Mixer Motor Dismounting the ingredient motor • Dismounting the mixer motor •...
  • Page 98 Dismounting the ingredient motor Procedure Follow this procedure to dismount the ingredient motor: Step Action Illustration Open the doors. Switch off the main switch. Remove the instant ingredient canisters. Remove the funnel extensions. Turn out holder for dust filter using the holes in the left side of holder. Remove the Shelf for ingredient canisters (4 screws (1)).
  • Page 99 Dismounting the mixer motor Procedure Follow this procedure to dismount the mixer motor: Step Action Illustration Open the doors Switch off the main switch, pull out the power supply plug and close the water cock. Remove the funnel extension, the mixing funnel and the whipper housing of the mixer motor in question.

  • Page 101: Branch Pipe

    Branch Pipe Introduction In this section you will find the following information about the motor op- erated Branch Pipe: Description • Parts and Functions • Testing the Mixing Unit • References • Description The Branch Pipe is electrically driven. It moves forward to the cup dis- penser and moves back again after a drinks has been dispensed.
  • Page 102 Parts and The illustration below shows the location of the Branch Pipe components: Functions These are the parts and functions of the Branch Pipe: Part Function Distributor Block Holds the Outlet Pipes for the drinks Wing Head Stud Locks the Distributor Block to its Holder Arm.
  • Page 103 References For more details about... Please see... Branch Pipe Spare Parts List Test Functions...
  • Page 105 Machine Type Setting #2233 Overview In this section you will find information about Machine Type Setting #2233.
  • Page 106 Machine type settings (#2233). 3 Standard Machine Type. 4 #2233-password -5 4 1.1 NORMAL DRINK 5 1.1.1 Drink Number 5 1.1.2 Drink Test 6 1.1.3 Drink Type 6 1.1.4 Mix drink settings. 7 1.1.4.1 Ingredient setting. 7 1.1.4.3 Total ingredient delay. 8 1.1.4.4 Water Percentage 9 1.1.4.5 Examples of mix settings.
  • Page 107 Machine Type Settings (#2233). In this document the machine type settings are described. The document is meant for trained technicians and therefor the key sequence on the pro- gramming panel are not described in detail. In back of this document you will find a complete menu overview of #2233 (machine type setting) in A3 format.

  • Page 108: Machine Type

    Standard Machine Type. The first window to appear in #2233 is: MACHINE TYPE _______________ In this first window a alphanumeric string of 8 digits is entered. This string is the factory number of the vending machine. This string is used to keep track of versions and setups.

  • Page 109: Drink Number

    1.1 NORMAL DRINK In this menu the basic setting for each beverage is created. This includes different ingredients and introduction of delays. A maximum of 18 bever- ages can be set in this menu. 1.1.1 Drink Number The first window is: SELECT xx DRINK DRINK NO.
  • Page 110 1.1.2 Drink Test The following window is: SELECT xx DRINK TX:________ In this window the desired text for the beverage is entered. 1.1.3 Drink Type The next window is: SELECT xx DRINK DRINK TYPE. ____ In this window the drink type is programmed. The options are: IN SIMPEL IN COFFEE IN TEA...
  • Page 111 1.1.4 Mix drink settings. The following menu is a new submenu: SELECT xx DRINK DRINK MIX SET In this submenu system a maximum of five MIX STEPS can be set/pro- grammed. 1.1.4.1 Ingredient setting. The first window in the submenu is: MIX STEP # xx INGRED.: ______ Depending on the chosen drink type different ingredients can now be cho-...
  • Page 112 1.1.4.3 Total ingredient delay. The following window in the submenu is: MIX STEP # xx TOTAL DELAY.: _._s In this window ‘ ’ is set. Total delay has been defined as the TOTAL DELAY delay when dispensing water for an ingredient compared to a starting point.
  • Page 113 1.1.4.4 Water Percentage The last window in the submenu is: MIX STEP # xx WATER PCT.___ This window can only be used if the drink type is IN-MIX or FB-MIX. In this window the water quantity for each ingredient according to the total quantity is set.
  • Page 114 1.2 INGRED SETTING. In this menu the settings for different ingredients are made and linked to a ingredient canister. In this menu the maximum number of different ingre- dients is 15. 1.2.1 Ingredient setting. The only window in this menu is: INGREDIENT # xx TX___________ The names of the different ingredients are entered in this window.
  • Page 115 1.3 MACHINE RELATION. This menu is for setting different relations between the different push but- tons on the selection panel and the beverage. The prices for the individual beverages with a MS150 compatible coin- mechanism, with two price wires, are also set here. The maximum number of different prices and beverages in this menu is 36.
  • Page 116 1.4 MULTIBR. SETTINGS In this menu the multibrew function is set. 1.4.1 Starting value for number of cups The first window in this menu is. M.BREW START VAL NUMBER CUPS _____ Here the number of cups, to be shown when the cup platform is swung aside, is entered.
  • Page 117 MULTIBREW MODE MULTIBREW____ In this window multibrew can be activated or deactivated. 1.5 MC5500 SETTINGS The settings entered here are transmitted, via wittlink, to the MC every time the vending machine is switched on. 1.5.1 Water level sensor. The first window in this menu is: WATER LEVEL SENSOR VALUE_____ In this window a reference value is entered so that the water level sensor...
  • Page 118 CUP DELAY brought forward by the cup arm is entered. The standard delay from the factory is 2.5 s. 1.5.4 Standby position for cup arm. The next window in this menu is: CUP ARM STOP _._s This setting shows for how long the cup arm moves forward before stand- by.
  • Page 119 ting enables the fan to run with approximately 1/4 of the normal speed when no beverages are being dispensed.

  • Page 120: Brewer Settings

    1.6 BREWER SETTINGS The brewer settings entered here are transmitted, via wittlink, to the MC every time the vending machine is switched on. 1.6.1 Brewer in waiting position. The first window in this menu is: BREWER WAIT POS. ___mm. In this window the ‘between dispensings position’ of the brewer is entered. The position is given in mm.
  • Page 121 The standard setting is 30 mm. 1.6.4 Brewer dispensing one speed. The following window in this menu is: BR. START DELIV. ___ms/TACHO In this window the starting speed of the piston movement can be entered. The standard setting here is 3 ms/TACHO. 1.6.5 Brewer dispensing two speeds.

  • Page 122: Default Speed

    DEFAULT SPEED. ___ms/TACHO In this window the standard speed of the piston during other movements than the recently mentioned is set. The standard setting is 3ms/TACHO. 1.6.8 Brewer sweep. The last window in this menu is: INC SPEED RATE. ___TACHO In this window a sweep after the brewer has gone into slow (sweep) posi- tion can be set.
  • Page 123 Keypad Numbers FB Coffee FB Coffee S FB Coffee M FB Coffee S + M IN Coffee IN Coffee S IN Coffee S & M FB Tea FB Tea S FB Tea M FB Tea S + M IN Tea IN Tea S IN Tea M IN Tea S + M...
  • Page 124 IN espresso S + M...

  • Page 125: Payment System

    Payment System Overview In this chapter you will find the following information about the Payment System Revaluation and Payment System • The Card System • BDV Coin Mechanism • Executive Coin Mechanism • Optical Interface Board Error • Revaluation • Dismounting the payment module •...
  • Page 126 Revaluation and Payment System Introduction The machine can be provided with a card system and/or a coin mechanism as payment system. The type of payment system desired is selected under #246 "Payment setting". It is possible to select the coin mechanism togeth- er with selecting the card system.

  • Page 127: Error Situations

    The Card System The card system consists of a card reader and a card return button connect- ed to the card reader. The card reader communicates with the Program- ming Unit via the serial "data highway", which starts from a plug (se wiring diagram) on the VC print board.

  • Page 128: Operation

    BDV Coin Mechanism The BDV coin mechanism is a mechanism working according to a stand- ard prepared by: Bundesverband der Dienstleistungsunternehmen für Verpflegungssysteme e.V. The coin mechanism communicates with the Programming Unit via the se- rial "Data highway", which starts from a plug (se wiring diagram) on the VC print board.
  • Page 129 #61 “Paying out It is also possible manually to pay out a number of coins from each coin Coins” tube. This is done by means of #61 "Dispense coins". Please refer to the Opera- tor Manual concerning the use of this function. Error Situations If coins have difficulty getting accepted, it is usually because of impurities in the coin track of the validator in the coin mechanism.
  • Page 130 Executive Coin Mechanism The executive coin mechanism is a mechanism working in accordance with a standard prepared by Mars Electronics. The coin mechanism communicates with the Programming Unit via the se- rial "Data highway", which starts from plug on the VC print board. The coin mechanism receives power from plug on the power supply print board.
  • Page 131 Optical Interface Board Error If an error occurs in the optical interface board it may result in problems with coin accept. This error may be traced by unplugging the VC. If sub- sequently the coins are accepted, the board causes the error. Replace the optical interface board.
  • Page 132 Revaluation Adding Value to If the vending machine is fitted with a card system and a coin mechanism, Cards the machine can be adjusted to be able to add value to cards. The Card/Coin In order to adjust the machine to be able to add value to cards, you have to System activate the card system and the coin mechanism.
  • Page 133 Dismounting the payment module Warning: Never adjust the coin module, the card reader or disconnect the connecting cable to the machine while the machine is carrying voltage. Dismounting the coin module Step Action Remove the cover of the coin module. Open the door cover (refer to ‘Dismounting the door cover’).

  • Page 135: Troubleshooting

    Trouble shooting Overview In this section you will find the following information: Description to Error Messages • C Errors • Clock Errors • Vending Machine Errors • Card System Errors • Communication Errors •...

  • Page 136: Error Messages

    Error Messages Introduction This chapter describes error indications, error types, possible causes and corrective action. Error Indications All errors registered via the programming panel are listed either in the log book #130 or in the event book #131. Errors are indicated in the form of an error text and an error number. The log book records the time an error arises, whether it is still active, or the time it disappears.
  • Page 137 drinks not available" signs being lit. If an error is fatal only to one of these areas, only the relevant sign will be lit. A vending machine error does not necessarily mean that the machine is not operational. Error Codes Each error message has a four digits code.
  • Page 138 C Errors C Errors Error The display shows Group Explanation 01-01 NO EXTERN This error indicates that the programming DISPLAY unit is not receiving any response when an LCD credit display or digit 1-4 on an LED display is addressed via the I C bus.

  • Page 139: Clock Errors

    Clock Errors Clock Errors Error The display shows Group Explanation 06-01 CLOCK RESET Indicates that the clock chip (PCF 8583) ERR. has reset. Possible causes: • Defective or incorrectly mounted clock chip in the programming unit. • A passing short circuit of the C-mos voltage.
  • Page 140 Vending Machine Errors 81-32 - Brewer errors between code number 81-32 and 81-51: 81-51 Error The display Group Explanation Brewer Errors shows 81-32 BREWER CLOSE This error indicates that the brewer does not close correctly. Possible causes: • Micro switch BC defective •...

  • Page 141: Water System Errors

    Error The display Group Explanation shows 81-39 BREWER TACHO This error indicates that no tacho pulses was recognized Possible causes: • Harness defective • Tacho-Hall-Sensor defective • MC board defective. 81-41 WASTE BUCK. This error indicates that the waste bucket FULL is full Possible causes:...
  • Page 142 Error The display Group Explanation shows 83-02 WATER INLET This error indicates a time-out during operation Possible causes: • Water cock closed • Water pressure too low • Leakage. 83-32 HEATER ERROR This error indicates that water in water tank is not heated Possible causes: •...
  • Page 143 Error The display Group Explanation shows 84-02 24V MELTING This error indicates that the 24V FUSE distribution voltage is too low or missing. Possible causes: • F3 and/or F4 on the MC-board defec- tive because of a short circuit. 84-03 24V WD RELAY This error indicates that the MC board has switched the relay off for safety reasons...
  • Page 144 85-32- Cup errors between code number 85-32 and 85-63: 85-63 Error The display Group Explanation Cup Errors shows 85-32 CUP DELIVERY This error indicates that the attempt to ERROR deliver a cup was unsuccessful Possible causes: • Cup is not dispensed or not correctly dispensed •...
  • Page 145 86-01 - Branch pipe errors between code number 86-01 - 86-03: 86-03 Error The display Group Explanation Branch Pipe shows Errors 86-01 ARM MOVE This error indicates that the branch pipe is ERROR blocked Possible causes: • Defective motor • Defective switch •...

  • Page 146: Card Errors

    Card Errors Card errors Error The display shows Group Explanation 66-10 TONEHEAD The writing and reading circuits for track 1 CABLE and the reading circuit for track 2 are checked before a reading sequence begins. If the system finds an error, the card reader is interrupted and this error message appears.
  • Page 147 Error The display shows Group Explanation 66-14 P-TRACK PULSES The contact of the magnetic card with track 2 is checked during the first movement from D-switch to B-switch. There must be at least 200 pulses. If this is not the case, the card is released and this error message appears.
  • Page 148 Error The display shows Group Explanation 66-17 IDCODE ERROR The ID-Code on the card inserted into the card reader incorrect The card is released with all data intact, and this error code appears. Possible cause: • Card deviates from the ID-Code(s) entered and activated in the terminal.
  • Page 149 Error The display shows Group Explanation 66-22 NO BLOCKS Because of reading problems on track 2 it WRIT. has not been possible to rewrite any track 1 blocks. (Track 2 blocks are used for synchronizing track 1 blocks). The tonehead carriage returns to the D-switch. A new attempt can be made by pressing the card return switch.
  • Page 150 Error The display shows Group Explanation 66-27 READ AFTER This error occurs if there are no track 1 WRITE blocks without BCD errors or with the right passcode in "read or write" checks. The card is erased, the tonehead carriage rests on the D-switch, and an attempt to rewrite can be made by pressing the card return key.
  • Page 151 Error The display shows Group Explanation 66-79 TEST CARD ACC. Indicates that an attempt has been made to use an ordinary card while the system was in test mode. Possible cause: • System in test mode Only cards with ID-code 0444 can be used when the system is in test mode.

  • Page 152: Communication Errors

    Communication Errors Important communication Error The display shows Group Explanation errors 50-01 NO RESPONSE You can get this error in both the MID and the VIDTS protocols. Non-fatal. An attempt has been made to start communication with an external unit, but the programming unit does not receive any response.
  • Page 153 141, 142 and 153 as a result of errors 5002 - 5008. Possible causes: Wrong settings in the programming unit. Corrective action: Step Action Restart data transmission. If the error arises again, please contact Wittenborg. Reset status #31.
  • Page 154 Less important communication Error The display shows Group Explanation errors 50-02 DATA_CORRUPT You can get this error both in the MID and the VIDTS protocols. Non-fatal. The data received are incorrect. 50-03 NOT_STARTED You can get this error both in the MID and the VIDTS protocols.
  • Page 155 Error The display shows Group Explanation 50-09 START RECEIVED You can get this error both in the MID and the VIDTS protocols. Non-fatal. Arises if the portable data collector does not have enough time to "reserve" room for the data received during interrogation.
  • Page 157 Terminal Copying Overview In this chapter you will find the following information about Terminal Copying Terminal Copying/Communication. •...
  • Page 158 Terminal Copying/Communication What is Terminal Terminal Copying is a software copying facility. The facility makes it pos- Copying? sible to copy Settings Data from one vending machine (terminal) to anoth- er using a portable data collector. Once the Settings Data has been programmed into one vending machine (using the Programming Module), Terminal Copying makes it very easy to copy Settings Data into another vending machine.
  • Page 159 Before Starting up Terminal Copying The receiving vending machine must be identical to the basic vending ma- chine, ie configurations must be alike. For example settings from an IN machine cannot be used in a FB machine. Preparing both Follow these steps to prepare both machines: Vending Machines Step Action...
  • Page 160 "Vending Industry Data Transfer Standard". The vending machine can be set to the data protocols MID and VIDTS. You have to use the MID protocol when using Wittenborg portable data collectors, eg the PDC. You have to use the VIDTS protocol when using other portable data collectors, eg the MEQ.
  • Page 161 Resetting the Relation Code Each time you change from the MID protocol to the VIDTS protocol and vice versa, you have to reset the Relation Code. When you reset the Relation Code, the Relation Code of the latest used Portable Data Collector is deleted. Next time you use a portable data col- lector, the Relation Code of this unit will be stored.
  • Page 162 Vending Machine Communication Codes Reading Out Audit This facility is available for both the MID and the VIDTS protocols. Data When reading out and subsequently deleting audit data using a portable data collector, the communication status on the external display of the vending machine will show: External Display START...
  • Page 163 vending machine will show: External Display of Vending Machine START OUTxx STOP a.(“xx” indicates the number of remaining data blocks, min. 0, max. 99).

  • Page 164: Error Codes

    A maximum of 10 errors can be registered, when using the MID protocol. A maximum of 5 errors can be registered, when using the VIDTS protocol. Note! If errors arise in #133 "Ext. Comm. Errors", please contact Wittenborg. Deleting Non- To delete non-active errors in both #131 "Event Book" and #133 "Ext.
  • Page 167 Functional Tests and Machine Settings via the Programming Panel Overview In this section you will find the following information: #4020 Cup Drop • #404 Instant Rinse • #4100 Adjust Valves • #4120 Calibration • #420 Actual Water Temperature • #4300 Pot Sens. Status •...
  • Page 168 Cup Drop Fast step #4020 Cup Drop. Access level Introduction This function tests the cup drop. Introduction The procedure for testing the cup drop is as follows: Step Action Display/result Enter fast step number #4020: CUP DROP START Press the following key to trigger cup drop: See also Cup Unit and Cup Delivery and Error Messages.
  • Page 169 Instant rinse Fast step #404 Instant Rinse. Access level Introduction This function allows rinse of the individual instant dispensing units. Introduction The procedure for rinsing a dispensing unit is as follows: Step Action Display/result Enter fast step number #404: INSTANT RINSE Press the arrow key to go to the first field F1: START RINSE of the function:...
  • Page 170 Adjust Valves Fast step #4100 Adjust Valves. Access level Introduction This function is used to reset the quantity of water delivered by the valves. The quantity might be changed during testing, eg after fitting a valve, can be reset using this function. Procedure The procedure to reset the valves is as follows: Step...
  • Page 171 Calibration (Water Tank) Fast step #4120 Calibration (Water Tank). Access level Introduction In this menu you can calibrate the water temperature sensor in the water tank. Note The vending machine must be operational for calibration. Power failure or Calibration is interrupted if the power fails or you trigger a reset in #31 Sta- reset tus.
  • Page 172 Note It is important to follow the procedure step by step. Reset the heater thermostat.

  • Page 173: Access Level

    Actual Water Temperature Fast step #420 Boiler Temperature. Access level Introduction You can use this function to read the current temperature of the water in the water tank, if it is in the range 50 - 100°. Procedure The procedure for reading the temperature of the water in the water tank is as follows.
  • Page 174 Pot Sens. Status. Fast step #4300 Pot Sens. Status. Access level Introduction You can use this function to ascertain whether the pot sensor and the other sensors are on or off. Procedure The procedure for testing the status of the sensors is as follows: Step Action Display/result...

  • Page 175: Valve Test

    Valve Test Fast step #4310 Valve Test Access level Introduction This function is used to test the valves. Procedure The procedure for testing valves is as follows: Step Action Display/result Enter access level 3 and appropriate password. Enter fast step number #4310: VALVE TEST Press the arrow key to go to the first field: VALVE TEST...
  • Page 176 Dos. Motor Test Fast step #4311 Dos. Motor Test Access level Introduction This function is used to test the dosing motors. Procedure The procedure for testing the motors is as follows: Step Action Display/result Enter access level 3 and appropriate password. Enter fast step number #4311: DOS.
  • Page 177 IN Whipper Test Fast step #4312 IN Whipper Test Access level Introduction This function is used to test the whipping motors. Warning Hot water is dispensed when the motors are tested. Be careful to avoid scalding. Procedure The procedure for testing the motors is as follows: Step Action Display/result...
  • Page 178 LCD Test Fast step #4320 LCD Test. Access level Introduction This function can be used to show all the matrix points of the LCD. Interpreting the All segments must light up. display Procedure The procedure for testing the display is as follows; Step Action Display/result...
  • Page 179 View of the Menu System Overview In this chapter you will find a View of the menu system.
  • Page 181 27-3-98 5500 AUDIT SETTINGS RESET FUNCTIONS SERVICES CARD FUNCTIONS COIN ACTIONS CASH COLLECTED DISPENSE COINS MANUAL FILLING EDIT CARD INITIALIZE CARD DEBUG CARD MACHINE ACTION MACHINE ADJUST MACHINE OUTPUT MACHINE TEST #431 #432 #420 #430 CALIBRATE TEMP. BOILER TEMP. INPUT TEST OUTPUT TEST DISPLAY TEST #402...
  • Page 182 27-03-98 5500 AUDIT SETTINGS RESET FUNCTIONS SERVICES CARD FUNCTIONS COIN ACTIONS ADD CARD CREDIT CASH COLLECTED DISPENSE COINS MANUAL FILLING MACHINE ACTION MACHINE ADJUST MACHINE OUTPUT MACHINE TEST #430 #431 #432 #420 CALIBRATE TEMP. BOILER TEMP. INPUT TEST OUTPUT TEST DISPLAY TEST #402 #4320...
  • Page 183 27-3-98 5500 AUDIT SALES AUDIT STATUS AUDIT SYSTEM AUDIT #140 #141 LAST CHANGE PROGRAM VERSIONS #130 #131 #132 #133 #1004 LOG BOOK EVENT BOOK MARKED CARDS EXT. COMM. ERRORS #100 #101 #102 #103 #104 #105 #106 #107 #108 ARTICLE AUDIT VAT AUDIT TIME PER.
  • Page 184 27-3-98 5500 #1000 ART. MAIN AUDIT COFFEE CHOCOLATE SOUP MISC. BEVERAGES VEND No. _ _ _ _ 12 VEND No _ _ _ _ _ _ VEND No. _ _ _ _ _ _ VEND No. _ _ _ _ _ _ CHOCOLATE SOUP COFFEE...
  • Page 185 27-3-98 5500 #101 VAT AUDIT VAT GROUP 01 VAT GROUP 01 VAT GROUP 01 SALE _ _ _ _ _ _ _ 0 , 00 VAT _ _ _ _ _ _ _ 0 , 00 PERCENT _ _ _ . _ _ #102 TIME PER.
  • Page 186 17-3-98 5500 TOTALS AUDIT RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS RESETABLE TOTALS SALE _ _ _ _ _ _ 0 , 00 NO_ _ _ _ _ _ _ 12 CARD_ _ _ _ _ _ 0 , 00 CASH_ _ _ _ _ _ 0 , 00...
  • Page 187 27-03-98 5500 #130 #131 #132 #133 #144 LOG BOOK EVENT BOOK MARKED CARDS EXT. COMM. ERRORS NO ERRORS/ Errors found Error message Error message Error message Error message 01 : CODE : _ _ - _ _ FREQUENCY : _ _ A: Date.
  • Page 188 27-03-98 5500 SETTINGS #2237 CASH SETTINGS SALES SETTING RECIPE SETTINGS MACHINE SETTINGS SYSTEM SETTINGS CARD SETTINGS #210-219 #260 XXXXXX SETTINGS COINMECH. SETTING #2101-2109 XXXXXX SETTINGS #252 #253 #254 #250 #251 #2241 #2242 #2238 #2239 #2240 BLACKLIST SETTING USER GR. SETTING ID CODE SETTING TERMINAL SETTING SECURITY SETTING...
  • Page 189 27-3-98 5500 #2000 ARTICLE MAIN COFFEE CHOCOLATE SOUP MISC. BEVERAGES PRICE _ _ _ , _ _ PRICE _ _ _ , _ _ PRICE _ _ _ , _ _ PRICE _ _ _ , _ _ COFFEE CHOCOLATE SOUP MISC.
  • Page 190 27-03-98 5500 #2002 ARTICLE PERIODS COFFEE CHOCOLATE SOUP MISC. BEVERAGES NORM PERIOD XX:_ _ NORM PERIOD XX:_ _ NORM PERIOD XX:_ _ NORM PERIOD XX:_ _ COFFEE CHOCOLATE SOUP MISC. BEVERAGES TIME PERIOD XX:_ _ TIME PERIOD XX:_ _ TIME PERIOD XX:_ _ TIME PERIOD XX:_ _ COFFEE CHOCOLATE...
  • Page 191 27-03-98 5500 #201 #202 #203 #204 #205 #206 #207 #203 #204 SUBSIDY QUOTA TEST-VERKAUF INGRED. SETTING VAT SETTING TIME PERIODS GLOBAL DISCOUNTS FIXED FOOD SUBS TEST-VERKAUF TEST-VERKAUF TEST VEND #210 VAT GROUPXX PERCENT___ , __ STATUS : _ _ _ MAX.ANZAHL : _ _ TEST CARD : ON/OFF #205...
  • Page 192 27-03-98 5500 #210 COFFEE SETTING COFFEE MAIN COFFEE EXTRA ¤¤COFFEE MAIN ¤¤COFFEE EXTRA ¤¤ ¤¤COFFEE /STP.SUGAR ¤¤COFFEE /WHITENER ¤¤COFFEE /STP. WHIT. SUG. / WHIT. WATER QUANTITY _ _, _ GR QUANTITY _ _, _ GR QUANTITY _ _, _ GR QUANTITY _ _ _ ML COFFEE /SUGAR QUANTITY _ _, _ GR...
  • Page 193 27-03-98 5500 #212 CHOCOLATE SETTING CHOCOLATE MAIN ¤¤CHOCOLATE EXTRA ¤¤CHOCOLATE WATER ¤¤CHOCOLATE / ¤¤CHOCO / STP.COCOA ¤¤CHOCOLATE QUANTITY _ _ _ ML COCOA QUANTITY _ _, _ GR WHIP EXTRA ON/OFF QUANTITY _ _, _ GR CHOCLATE WATER CHOCLATE / COCOA CHOCO / STP.COCOA CHOCOLATE QUANTITY _ _ _ ML...
  • Page 194 27-03-98 5500 #214 HOT WATER SETTING HOT WATER MAIN ¤¤HOT WATER. MAIN HOT WATER ¤¤HOT WATER QUANTITY _ _ _ ML QUANTITY _ _ _ ML H0T WATER CHECK: _ _ _ : START #215 LEMONTEA SETTING LEMONTEA MAIN ¤¤LEMONTEA MAIN ¤¤...
  • Page 195 27-03-98 5500 #2201 KEYPAD SETTINGS KEYPAD INSTALLED STATUS : _ _ _ #2211 SHUT DWN SETTINGS SHUT DOWN XX SHUT DOWN XX SHUT DOWN XX SHUT DOWN XX SHUT DOWN XX SHUT DOWN XX START DAY : _ _ END DAY : _ _ _ START HOUR : _ _ START MIN.
  • Page 196 27-03-98 5500 #2233 MACHINE TYPE SET SET STANDARD 2233 PASSWORD 5 5500 _ _ _ _ _ _ _._ STATUS : _ _ _ MULRIBR. SETTING MC5500 SETTINGS BREWER SETTINGS NORMAL DRINK INGRED SETTINGS MACHINE RELATION BREWER WAIT POS. BR. SWEEP POS._ _ _ BR.
  • Page 197 27-03-98 5500 #240 #241 #242 #243 #245 #246 #247 PASSWORD SETTING TIME SETTINGS AUTOMAT.NR.EINST COUNTRY SETTING ART. AUD. SETTING PAYMENT SETTING COMMUNIC. SETTING #2400 GERÄTE NR. COMMUNIC. SETTING COMMUNIC. SETTING COMMUNIC. SETTING COMMUNIC. SETTING MENU PASSWORDS NUMMER : ________ RECEIVER: _ _ _ _ BAUDRATE : _ _ _ _ PROTOCOL _ _ _ _ _ MACHINE COPY:...
  • Page 198 27-3-98 5500 #250 #251 #252 #253 #254 TERMINAL SETTING BLACKLIST SETTING USER GR. SETTING ID CODE SETTING SECURITY SETTING BLACKLIST 0444 USER GROUP 01 MAX CARD VALUE READ AFTER WRITE INSERT : _ _ _ _ _ STATUS : ON/OFF AMOUNT : _ _ _ , _ _ MODE : OFF TERMINAL MODE...
  • Page 199 27-3-98 5500 RESET FUNCTIONS RESET STATUS RESET RELATION RESET CASH AUDIT RESTART MACHINE RESET SALE AUDIT...
  • Page 200 23-2-98 5500 SERVICES MACHINE ACTION MACHINE ADJUST MACHINE OUTPUT MACHINE TEST #420 #431 #432 #412 #430 BOILER TEMP. INPUT TEST OUTPUT TEST DISPLAY TEST CALIBRATE TEMP. _ _ _ DEGREE C. #4120 #4300 #4320 POT SENS CALIBRATION LCD TEST STATUS _ _ _ #402 #404 #4310...
  • Page 201 27-03-98 5500 CARD FUNCTIONS Only applicable to Wittenborg DCR EDIT CARD INITIALIZE CARD DEBUG CARD DEBUG CARD INSERT CARD TRACK 1 BLOCK _ _ TRACK 2 BLOCK _ _ INITIALIZE CARD INITIALIZE CARD INITIALIZE CARD INITIALIZE CARD INITIALIZE CARD INITIALIZE CARD...
  • Page 202 27-03-98 5500 COIN ACTIONS CASH COLLECTED DISPENSE COINS MANUAL FILLING PRESS F1 F1 : CREDIT TO MONEY COLLECTED MANUAL FILLING COIN VALUE LOW COIN VALUE MIDL COIN VALUE HIGH+ COIN VALUE HIGH+ DISPENSE _ _ COIN DISPENSE _ _ COIN DISPENSE _ _ COIN DISPENSE _ _ COIN Only BDV Coin...
  • Page 203 Spare Parts List 5500...

  • Page 205: Wiring Diagrams

    Wiring Diagrams...
  • Page 207 “Release Notes” and “Service Messages”...

  • Page 209: Technical Information

    TECHNICAL INFORMATION NAME TYPE NO T.I.-NO FB 50,55,5100, 5500 Freshbrewer FB all 01/ 00 DIAGRAM SERIES ISSUED BY T.I. Department week 11 Development T.I.-GROUP SUBJECT Screws Brewer Cylinder T.I.-CATEGORY COMPONENTS CONCERNED 35023901 Brewer cylinder, ass. omitted: 09170516 Screws 19 x 16 new: 36006300 Ejot-PT-screw (1) (Fig.1) MODIFICATION...
  • Page 210 TECHNICAL INFORMATION NAME TYPE NO T.I.-NO FB 50,55,5100, 5500 Freshbrewer FB all 01/ 00 DIAGRAM SERIES ISSUED BY T.I. Department week 11 Development T.I.-GROUP SUBJECT Screws Brewer Cylinder T.I.-CATEGORY Fig. 1 DATE : PRODUCED BY : DATE : CHECKED BY :...
  • Page 211 TYPE NO T.I.-NO FB 50,55, 5100, 5500 Freshbrewer FB all 02/00 SERIAL NUMBERS ISSUED BY Documentation/ from Week 29 AFFECTED Wittenborg Reinfeld ISSUED FOR (X): SUBJECT Actuator Action Information COMPONENTS CONCERNED 39615502 Actuator ass. omitted: A-0026 Cheese head screw M4x10mm...
  • Page 212 TECHNICAL INFORMATION TYPE TYPE NO T.I.-NO FB 50,55, 5100, 5500 Freshbrewer FB all 02/00 SERIAL NUMBERS ISSUED BY Documentation/ from Week 29 AFFECTED Wittenborg Reinfeld ISSUED FOR (X): SUBJECT Actuator Action Information Fig. 1 07.07.2000 REIMERS 07.07.2000 STÖWAHSE DATE :...
  • Page 213 TYPE NO T.I.-NO FB 5500 Freshbrewer FB 01/00 SERIAL NUMBERS ISSUED BY Documentation/ 08.06.2000 AFFECTED Wittenborg Odense ISSUED FOR (X): SUBJECT New Manuals Action Information MODIFICATION: • From the weeks mentioned below "Document" type the following manuals are available: REASON: •...
  • Page 214 TECHNICAL INFORMATION TYPE TYPE NO T.I.-NO FB 5500 Freshbrewer FB… 01/00 Machine Version Document Language Part Number FB 5500 Service-Handbuch (inkl. Ersatzteilliste) (available from March - 2000) 75401700 FB 5500 Ersatzteilliste (available from May - 2000) 75402100 FB 5500 Fiches pratiques (available from January - 2000) 75506900 FB 5500...
  • Page 215 TYPE NO T.I.-NO FB 5500/Cafitesse 3000 Freshbrew / Cafitesse FB/CAF. …02/00 SERIAL NUMBERS ISSUED BY Documentation/ From Machine No 486820 AFFECTED Wittenborg Odense ISSUED FOR (X): SUBJECT New ingredient motor Action Information COMPONENT CONCERNED 41512400 AC Gear Motor MODIFICATION •...
  • Page 216 TYPE NO T.I.-NO Gallery 300 Freshbrewer FB 01/00 SERIAL NUMBERS ISSUED BY Documentation/ 08.06.2000 AFFECTED Wittenborg Odense ISSUED FOR (X): SUBJECT New Manuals Action Information MODIFICATION: • From the weeks mentioned below "Document" type the following manuals are available: REASON: •...
  • Page 217 TECHNICAL INFORMATION TYPE TYPE NO T.I.-NO Gallery 300 Freshbrewer FB… 01/00 Machine Version Document Language Part Number Gallery 300 Service-Handbuch (inkl. Ersatzteilliste) (available from March - 2000) 75402900 Gallery 300 Ersatzteilliste (available from May - 2000) 75402400 Gallery 300 Fiches pratiques (available from January - 2000) 75408900 Gallery 300...
  • Page 218 TECHNICAL INFORMATION TYPE TYPE NO T.I.-NO Gallery 300 Freshbrewer FB… 01/00 Machine Version Document Language Part Number Gallery 300 Handleiding (available from April - 2000) 75401200 Gallery 300 Service Handboek (inkl. Spare Parts Lijst) (available from March - 2000) 75401900 CONTACT PERSON: •...

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