Ingersoll-Rand Club Car Onward Owner's Manual
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Ingersoll-Rand Club Car Onward Owner's Manual

Electric vehicle with eric charging system gasoline vehicle with subaru ex-40 engine
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Onward
Owner's Manual
Electric Vehicle with ERIC Charging System
Gasoline Vehicle with Subaru EX-40 Engine

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Summary of Contents for Ingersoll-Rand Club Car Onward

  • Page 1 Onward Owner's Manual Electric Vehicle with ERIC Charging System Gasoline Vehicle with Subaru EX-40 Engine...
  • Page 3 NOTICE This manual is valid for vehicles manufactured in the build code range provided on the back cover of this manual. If the vehicle build code is different from that shown on the back cover of this manual, please contact your nearest dealer or go to www.clubcar.com to retrieve the proper owner's manual for the vehicle.
  • Page 4 FOREWORD Thank you for choosing Club Car, the name most widely recognized as the industry leader in vehicle efficiency and long-lasting value. You have chosen the finest consumer car on the market. Please protect your investment and ensure that your Club Car provides years of reliable, superior performance by reading and following the maintenance instructions in this manual.

  • Page 5: Safety Decal And Feature Identification

    Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specific features, read the appropriate section in this manual. ONWARD (ELECTRIC AND GASOLINE VEHICLES) Decal, On/Off Key Switch Decal, Rollover Warning (P/N 10182501) (P/N 47574958001)
  • Page 6 Safety Decal and Feature Identification Decal, Private Speed Notice Decal, Windshield Warning (P/N 102555901) (P/N 47592393001) Decal, Vehicle Movement Warning 6. Decal, Excessive Speed Warning (Gasoline (P/N 47586040001) Vehicles Only. Located Under Floor Board.) (P/N 47561033001) 7. Decal, Rotating Parts Warning (Gasoline Vehicles Only.) (P/N 105070501) Page 4 Onward Owner's Manual...
  • Page 7 Safety Decal and Feature Identification ONWARD (ELECTRIC VEHICLES) Decal, Tow/Run Warning Decal, Battery Terminal Warning (P/N 103384801) (P/N 103384701) continued on next page TABLE CONTINUED ON NEXT PAGE Onward Owner's Manual Page 5...
  • Page 8 Safety Decal and Feature Identification Decal, Water Exposure Caution Decal, Vehicle Compliance (P/N 103384601) (P/N 47586191001) ONWARD (GASOLINE VEHICLES) Page 6 Onward Owner's Manual...
  • Page 9 Safety Decal and Feature Identification Decal, Vehicle Compliance Decal, Frame Ground Warning (P/N 47586191001) (P/N 102517901) 3. Decal, Rotating Parts/Hot Manifold Warning Decal, Gas/Governor Warning (P/N 101960501) (P/N 105067501) Decal, Maintenance-Operate Switch (P/N 103205501) Onward Owner's Manual Page 7...
  • Page 10 Safety Decal and Feature Identification ONWARD (4–PASSENGER VEHICLES) Decal, Box Bed Warning Decal, Crush Area Warning (P/N 101972001) (P/N 101609401) continued on next page TABLE CONTINUED ON NEXT PAGE Page 8 Onward Owner's Manual...
  • Page 11 Safety Decal and Feature Identification 3. Decal, Children Unattended Warning Decal, Hold On Warning (P/N 105267501) (P/N 105267401) Decal, Falling Out Warning Decal, Trailer Hitch (P/N 105267301) (P/N 101155301) Onward Owner's Manual Page 9...

  • Page 12: Practice Safety

    Practice Safety PRACTICE SAFETY Figure 2 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 13: Safety Details

    Safety Details SAFETY DETAILS WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION.

  • Page 14: General Warnings

    General Warnings GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated, repaired, or serviced. Vehicle feature identification information is also included. See Safety Decal and Feature Identification on page 3. Other specific safety statements appear throughout this manual and on the vehicle. DANGER •...
  • Page 15 General Warnings WARNING • Use insulated tools when working near batteries or electrical connections. Use extreme caution to avoid shorting of components or wiring. Electric vehicles only: • Place Tow/Run switch in the TOW position before disconnecting or connecting the batteries. Failure to heed this warning could result in a battery explosion or severe personal injury.

  • Page 16: Disabling The Vehicle

    General Warnings DISABLING THE VEHICLE Set the park brake. Turn the key switch OFF and remove the key. Place the Forward/Reverse control in the NEUTRAL position. In addition, chock the wheels if servicing or repairing the vehicle. DISCONNECTING THE BATTERY - GASOLINE VEHICLES Disable the vehicle.
  • Page 17 General Warnings DISCONNECTING THE BATTERIES - ELECTRIC VEHICLES Disable the vehicle. See Disabling the Vehicle on page 14. Place Tow/Run switch in the TOW position before disconnecting or connecting the batteries. Failure to heed this warning could result in a battery explosion or severe personal injury. Disconnect the batteries, negative (–) cable first, as shown (Figure 4).

  • Page 18: Recycling Lead-Acid Batteries

    General Warnings RECYCLING LEAD-ACID BATTERIES WARNING • Lead-acid batteries contain lead (Pb), other metals, acids and other compounds. If improperly handled, they can contaminate both water and soil, causing environmental damage and personal injury. Lead-acid batteries are identified by the symbol shown below and should be properly recycled (Figure 5). They cannot be disposed as municipal waste and must be collected separately.

  • Page 19: General Information

    General Information GENERAL INFORMATION The Onward vehicle is offered with an electric motor or gasoline engine and in the following passenger configurations: • Two-Passenger • Four-Passenger • Lifted Four-Passenger Throughout this manual, important features unique to each model are highlighted. We urge the owner/operator to read and understand this manual, and to pay special attention to the features specific to the vehicle(s).

  • Page 20: Controls And Indicators - Electric Vehicles

    Four-Passenger Vehicle • Maintaining the vehicles in a safe driving condition. • How various rules are to be enforced. The safety committee should include all these items and such others as the committee feels necessary or appropriate. FOUR-PASSENGER VEHICLE The four-passenger vehicle is designed to provide a smooth and comfortable ride for four passengers, and is offered in both gasoline and electric power configurations.

  • Page 21: Forward/Reverse Control

    Controls and Indicators - Electric Vehicles NOTE: When the key is turned to the OFF position, the main vehicle systems are disabled. The key switch may be used as an emergency stop. The key can be removed only when the key switch is in the OFF position. When the key is in the ON position, the accent lights will be on.

  • Page 22: Park Brake Pedal

    Controls and Indicators - Electric Vehicles • Motor Braking: This feature helps to control vehicle downhill speed. When traveling downhill, motor braking engages to maintain speeds proportional to the accelerator pedal position. For example, when the accelerator is fully pressed, motor braking holds the vehicle at the programmed top speed. When the accelerator pedal is fully released, motor braking slows the vehicle to a complete stop or allows the vehicle to coast freely up to the programmed speed, depending upon the selected controller setting.

  • Page 23: Charge Indicator Light

    Controls and Indicators - Electric Vehicles WARNING • The park brake will release automatically when either the accelerator or brake pedal is pressed. The park brake has multiple locking positions and should be firmly engaged and locked to prevent the vehicle from rolling.
  • Page 24 Controls and Indicators - Electric Vehicles 1381 Figure 13 Tow/Run Switch The Tow/Run switch should be placed in the TOW position under the following conditions: • Before Towing the Vehicle: Place the Tow/Run switch in the TOW position to disable all motor braking functions, thus preventing possible damage that could occur to the vehicle or electrical components if the vehicle is towed while the walk away braking motor braking function is operating.

  • Page 25: Controls And Indicators - Gasoline Vehicles

    Controls and Indicators - Gasoline Vehicles HEADLIGHTS The headlights control (Figure 15, Page 23) is located near the center of the instrument panel. Pull the headlight control out to turn the headlights on. Push the headlight control in to turn the headlights off. See following NOTE. NOTE: Using the headlights for extended periods of time will discharge the battery.
  • Page 26 Controls and Indicators - Gasoline Vehicles NOTE: When the key is turned to the OFF position, the main vehicle systems are disabled. The key switch may be used as an emergency stop. The key can be removed only when the key switch is in the OFF position. When the key is in the ON position, the accent lights will be on.
  • Page 27 Controls and Indicators - Gasoline Vehicles Figure 18 Accelerator Pedal BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it. To slow or stop the vehicle, press the brake pedal with your foot (Figure 19). Figure 19 Brake Pedal Figure 20 Park Brake Pedal PARK BRAKE PEDAL...

  • Page 28: Low Oil Warning Light

    Controls and Indicators - Gasoline Vehicles NEUTRAL LOCKOUT SWITCH Gasoline Vehicles Only Figure 21 Neutral Lockout Switch For the convenience of the trained technician, there is a neutral lockout switch located on the seat support panel under the seat (Figure 21). The neutral lockout switch has two positions, MAINTENANCE and OPERATE, which are clearly marked.
  • Page 29 Controls and Indicators - Gasoline Vehicles USB PORT The 3 amp USB port (Figure 14, Page 22) provides electricity to power and recharge portable devices. The USB port is not designed for the transfer of data. NOTE: The USB Port is only compatible with shielded USB cables. Figure 22 USB Port HEADLIGHTS The headlights control (Figure 23, Page 27) is located near the center of the instrument panel.

  • Page 30: Pre-Operation And Daily Safety Checklist

    Pre-Operation and Daily Safety Checklist PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.
  • Page 31 Pre-Operation and Daily Safety Checklist All Vehicles • Forward/Reverse switch: Check for proper operation. See Controls and Indicators - Electric Vehicles on page 18 or Controls and Indicators - Gasoline Vehicles on page 23. • Brakes: Be sure the brakes function properly. When brake pedal is pressed using moderate pressure, the vehicle should come to a smooth, straight stop.

  • Page 32: Driving Instructions

    Driving Instructions DRIVING INSTRUCTIONS WARNING • Only licensed drivers should be allowed to drive the vehicle. • If renting or loaning the vehicle, make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven. •...

  • Page 33: Starting The Vehicle

    Driving Instructions No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle’s controls. An experienced operator should accompany each first-time driver on a test drive before allowing him/her to operate the vehicle alone. To ensure safe operation of the vehicle, follow exactly and in order, all of the following procedures.

  • Page 34: Parking And Leaving The Vehicle

    Vehicle Load Capacities CAUTION • When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator pedal to hold position. To stop the vehicle, release the accelerator pedal and press the brake pedal with your right foot until the vehicle comes to a complete stop.
  • Page 35 Vehicle Load Capacities Maximum Gross Vehicle Combination Weight The maximum gross vehicle combination weight includes the maximum gross vehicle weight and the gross trailer weight. The stated maximum gross vehicle combination weight must not be exceeded to maintain safe vehicle operation.

  • Page 36: Transporting On A Trailer

    Towing TOWING WARNING • Do not tow the vehicle on public streets or highways. • Use only approved Club Car tow bars. • Turn the key switch to OFF and place the Forward/Reverse handle or switch in the NEUTRAL position before towing the vehicle.

  • Page 37: Preparing The Electric Vehicle For Extended Storage

    Storage – Electric Vehicle NOTE: A two-car trailer should be rated at 2 x 1200 lb (544 kg) = 2400 lb (1088 kg). STORAGE – ELECTRIC VEHICLE See General Warnings on page 12. WARNING • Turn the key switch to the OFF position, remove the key, and leave the Forward/Reverse switch in the NEUTRAL position during storage.

  • Page 38: Returning The Stored Electric Vehicle To Service

    Storage – Gasoline Vehicle Thoroughly clean front body, rear body, seats, battery compartment, and underside of vehicle. Do not engage the park brake. Chock the wheels to prevent the vehicle from rolling. NOTE: It is recommended that the vehicles be plugged in and the electrolyte level maintained throughout the storage period.

  • Page 39: Preparing The Gasoline Vehicle For Extended Storage

    Storage – Gasoline Vehicle DANGER • Keep fuel out of the reach of children. • Do not siphon fuel from the vehicle. WARNING • Turn the key switch to the OFF position, remove the key, and leave the Forward/Reverse handle in the NEUTRAL position during storage.

  • Page 40: Maintenance

    Maintenance NOTE: Due to the oil added to the engine in preparation for storage, engine may smoke excessively for a short time when it is run for the first time after storage. Adjust tires to recommended tire pressure. See Vehicle Specifications on page 66. Perform the Pre-Operation and Daily Safety Checklist on page 28 and the Performance Inspection on page 28.

  • Page 41: Periodic Service Schedules

    Periodic Service Schedules WARNING • Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting batteries or other electrical wiring. Never allow a positive wire to touch the vehicle frame, engine, or other metal component. MAINTENANCE ITEMS Battery Terminal Protector Spray Battery Watering Hand Pump (required for SPWS vehicles)
  • Page 42 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – ELECTRIC VEHICLES REGULAR INTERVAL SERVICE Daily service by owner Pre-Operation and Daily Safety Checklist See Pre-Operation and Daily Safety Checklist on page 28. Performance Inspection See Performance Inspection on page 28. Batteries Charge batteries (after each daily use only). Check electrolyte level.
  • Page 43 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – ELECTRIC VEHICLES REGULAR INTERVAL SERVICE Manually check battery electrolyte levels of Batteries (For vehicles equipped with the all cells to verify correct valve operation. See Single Point Watering System) Annual service by owner or trained page 45.
  • Page 44 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL SERVICE Clean terminals and wash dirt from casing; Apply Battery Terminal Protector Spray Battery (CC P/N 1014305) to battery terminals; For Side–Post battery, check electrolyte level. Check and adjust if necessary. See Section 7 –...

  • Page 45: Periodic Lubrication Schedules

    Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULES PERIODIC LUBRICATION SCHEDULE – ELECTRIC VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Charger receptacle WD-40 ® Brake system, per maintenance and Dry Moly Lube (CC P/N 1012151), white Semiannually by owner or service manual. lithium grease NLGI #2 trained technician (every 50 Front suspension (two fittings)
  • Page 46 Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULE – GASOLINE VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Shifter cable pivots Dry Moly Lube (CC P/N 1012151) Brake system, per maintenance and Dry Moly Lube (CC P/N 1012151), white Semiannually by owner or service manual.

  • Page 47: Batteries - Electric Vehicles

    Batteries – Electric Vehicles BATTERIES – ELECTRIC VEHICLES See General Warnings on page 12. DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and rubber gloves when working on or near batteries.
  • Page 48 Batteries – Electric Vehicles Preferred Methods • Distilled Water: Distilled water is the most common type of water used in batteries. Distilled water is created by boiling water, collecting the steam, and allowing the steam to condense back into water. The distilling process results in water that is free of minerals that can lead to the degradation of battery performance and life.
  • Page 49 Batteries – Electric Vehicles BATTERY CARE – VEHICLES EQUIPPED WITH THE OPTIONAL SINGLE-POINT WATERING SYSTEM (SPWS) Club Car offers an optional Single Point Watering System (SPWS) for certain vehicles. To keep batteries in good working condition, follow this maintenance program on a regular basis: Keep the batteries clean and free of corrosion.
  • Page 50 Batteries – Electric Vehicles CAUTION • After checking the electrolyte, fully tighten the battery caps to prevent electrolyte leakage. After the initial six-week inspection, manually check the electrolyte level at least once per year, particularly after long-term storage or any other period of vehicle inactivity. See preceding CAUTION. BATTERY CARE –...

  • Page 51: Single Point Watering System (Spws)

    Single Point Watering System (SPWS) 1. Level Indicator 2. Cap 3. Plates Maintain electrolyte level from at least 1/2 inch (13 mm) above plates to 1/4 inch (6 mm) below level indicator. Figure 27 Battery Electrolyte Level SINGLE POINT WATERING SYSTEM (SPWS) NOTE: The SPWS is an optional feature for the vehicle.

  • Page 52: Battery Charger

    Battery Charger BATTERY CHARGER DANGER • The charging area must be ventilated. Hydrogen level in the air must never exceed 2%. The total volume of air in the charging area must be changed at least five times per hour. Exhaust fans should be located at the highest point of the roof.

  • Page 53: Usb Service Port

    Battery Charger CAUTION • The battery charger provided with this vehicle is approved for use only with the battery type originally shipped with the vehicle. Using a different battery type (different brand, different capacity, etc.) can cause under or overcharging and subsequent battery damage unless the charger is first reprogrammed with a new charging algorithm.

  • Page 54: Charger Ac Cord

    Battery Charger CHARGER AC CORD WARNING • Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical components in the charger and on the vehicle from all but direct or close lightning strikes. • Two ERIC chargers can share a circuit, which should be a dedicated 15 or 20 ampere separately protected (circuit breaker or fuse) single-phase branch circuit that complies with all applicable electrical codes for the location.

  • Page 55: Plug And Receptacle

    Battery Charger PLUG AND RECEPTACLE The charger cord, plug, and receptacle are wear items and should be inspected daily. Visually inspect them for cracks, loose connections, and frayed wiring; they must be replaced when worn or damaged. If charger plug or receptacle show signs of corrosion or the plug is difficult to insert or remove, check for worn or bent pins, then clean the receptacle contacts and plug terminals with a good electrical contact cleaner or light coating of WD-40 ®...

  • Page 56: Charger Interlock

    Battery Charger CHARGER INTERLOCK While the charger DC cord is plugged into the vehicle, the vehicle control circuit is locked out, preventing operation of the vehicle, as well as the possibility of consequent damage to the charger and the vehicle. AC INPUT VOLTAGE DETECTION The ERIC charger automatically detects the AC input voltage and will operate at full power if the voltage is within the 100 to 240 VAC range.
  • Page 57 Battery Charger ACCESSORY ONBOARD CHARGER An onboard charger, which is installed under the rear seat, is available for the two-passenger electric vehicle. The charger should be plugged into a properly grounded outlet. The AC line to which the charger is to be connected must be of the proper AC input voltage for the charger and must be capable of supplying sufficient current.

  • Page 58: Long Term Storage

    Battery Charger Solid green Charging is complete. Battery pack is fully charged. Solid green Flashing green Charging is in progress. Battery pack has reached a high state of charge. Solid green Charging is in progress. Battery pack has NOT reached a high state of charge. Flashing green AC power to charger is present.
  • Page 59 Battery Charger WARNING • Do not rock or bend the plug. To connect the charger plug to the vehicle receptacle, grasp the plug handle and push the plug straight into the receptacle (Figure 32, Page 58). • Do not pull on the DC cord (Figure 33, Page 58). Do not twist, rock or bend the plug. To disconnect the charger plug from the vehicle receptacle, grasp the plug by the handle and pull the plug straight out of the receptacle.

  • Page 60: Battery - Gasoline Vehicles

    Battery – Gasoline Vehicles The charger will turn on two to five seconds later, after the lockout function activates. The control circuit lockout remains activated until the charger plug is disconnected from the vehicle. NOTE: The dash-mounted charge indicator light will flash three times and the reverse buzzer simultaneously will sound three times to indicate charging has begun.
  • Page 61 Battery – Gasoline Vehicles DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and rubber gloves when working on or near batteries.

  • Page 62: Engine Oil - Gasoline Vehicle

    Engine Oil – Gasoline Vehicle 3166 Figure 34 Gasoline Vehicle Battery ENGINE OIL – GASOLINE VEHICLE Even though the low oil warning light on the dash should illuminate if oil level becomes low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL LEVEL CHECK Remove the oil level dipstick from the oil filler tube, and wipe oil off dipstick (Figure 35).

  • Page 63: Engine Oil Change

    Engine Oil – Gasoline Vehicle 1. Full level 2. Safe level 3. Low level 2662 Figure 35 Engine Oil Level Check ENGINE OIL CHANGE Engine oil should be changed after the first 100 hours of operation. After that, it should be changed every 200 hours of operation or annually, whichever comes first.
  • Page 64 Engine Oil – Gasoline Vehicle 1. Drain pan 2. Drain plug 2667 Figure 36 Engine Oil Drain Plug and Pan Use a 14 mm socket or wrench to remove the drain plug, turning it counterclockwise, and allow the engine oil to drain into the pan. See following WARNING. WARNING •...

  • Page 65: Fueling Instructions - Gasoline Vehicles

    Fueling Instructions – Gasoline Vehicles Figure 37 Oil Viscosity Chart Connect battery and spark plug wire. See Connecting the Battery - Gasoline Vehicles on page 14. With the Forward/Reverse handle in the NEUTRAL position and the Maintenance/Service switch in the SERVICE position, start and run the engine for a few minutes.

  • Page 66: Cleaning The Vehicle

    Cleaning the Vehicle CAUTION • Do not repeatedly attempt to start a vehicle when the fuel pump is dry (no gas in tank). Doing so can damage the fuel pump. NOTE: Whenever possible, avoid using oxygenated fuels and fuels that are blended with alcohol. Vehicles to be stored for extended periods should be prepared for storage as instructed.

  • Page 67: Subsequent Owner Registration

    Accessories CAUTION • Do not apply wax products to the black plastic material of the front and rear underbody, the front bumper, or the textured area of the rear beauty panel marked “NO STEP.” Wax will cause these surfaces to become discolored. The seats of the vehicle will last longer with proper cleaning.

  • Page 68: Vehicle Specifications

    Vehicle Specifications VEHICLE SPECIFICATIONS TWO- FOUR- FOUR- SPECIFICATIONS PASSENGER PASSENGER PASSENGER NON–LIFTED NON-LIFTED LIFTED POWER SOURCE - ELECTRIC VEHICLE Drive motor: Direct drive, 48 volts DC, shunt-wound, 3.1 hp ● ● ● Transaxle: Double reduction helical gear with 12.3:1 direct drive axle ●...
  • Page 69 Vehicle Specifications TWO- FOUR- FOUR- SPECIFICATIONS PASSENGER PASSENGER PASSENGER NON–LIFTED NON-LIFTED LIFTED Overall height (with canopy) 71 in. (180.3 cm) 71 in. (180.3 cm) 80.5 in. (204.4 cm) Overall height (at steering wheel) 48.75 in. (123.8 cm) 48.75 in. (123.8 cm) 54.5 in.
  • Page 70 ERIC Battery Charger Specifications ERIC BATTERY CHARGER SPECIFICATIONS ERIC BATTERY CHARGER SPECIFICATIONS MODEL NUMBER IC650-048-CC AC INPUT AC Voltage 100 to 240 VAC Frequency 50 / 60 Hz POWER CONSUMPTION Maximum AC input current (amps) DC OUTPUT Rated DC Voltage (VDC) Maximum DC Voltage (VDC) Maximum DC output current (amps) 13.5...
  • Page 71 Warranties WARRANTIES CLUB CAR ® LIMITED WARRANTY FOR ONWARD VEHICLES CLUB CAR, LLC (“CLUB CAR”) hereby warrants to the Original Purchaser or Lessee, as those terms are defined herein, and subject to the provisions, limitations and exclusions in this limited warranty, that its new vehicle or new component purchased from CLUB CAR or an Authorized Dealer or Distributor shall be free from defects in material and workmanship under normal use and service for the periods stated below.
  • Page 72 CLUB CAR ® Limited Warranty For Onward Vehicles Non-standard accessories: Any original Club Car manufactured equipment, accessories and options purchased from Club Car and field installed by an authorized Club Car dealer and distributor, including: sound system, canopy, rear canopy supports, including components not specified otherwise.
  • Page 73 CLUB CAR ® Limited Warranty For Onward Vehicles for use in any application other than in its products. Before using any vehicle, batteries, computer, controller or electrical device, the owner should read and study the owner’s manual, the operator instructions and the warning labels;...

  • Page 74: Federal Emissions Component Defect Warranty

    Federal Emissions Component Defect Warranty WARNING Any modification or change to the vehicle that affects the electrical system, stability or handling of the vehicle, or increases maximum vehicle speed beyond factory specifications, could result in severe personal injury or death. FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applicable in all States, except the State of California.

  • Page 75: Obtaining Warranty Service

    Federal Emissions Component Defect Warranty Fuel Line Fuel Line Fittings Clamps Fuel Tank Fuel Cap Vapor Hoses Carbon Canister Carbon Canister Mounting Brackets Air Cleaner Purge Port Connector REPLACEMENT PARTS DISTRIBUTION CENTER Replacement parts are provided to the market upon request by the customers. Replacement parts distribution center is located at the Service Parts Department, Club Car, 4125 Washington Road, Evans, Georgia 30809, U.S.A., 706-863-3000.

  • Page 76: California Emission Control Warranty Statement

    Federal Emissions Component Defect Warranty If you have any questions regarding your warranty rights and responsibilities, you should contact the CLUB CAR customer service department at 706-863-3000 for the information. THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY MAINTENANCE AND REPAIRS You are responsible for the proper maintenance of the engine.

  • Page 77: Warranty

    Federal Emissions Component Defect Warranty - As the vehicle engine owner, you should however be aware that CLUB CAR may deny you warranty coverage if vehicle engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. - You are responsible for presenting vehicle engine to a CLUB CAR distribution center as soon as a problem exists.
  • Page 78 Federal Emissions Component Defect Warranty CLUB CAR will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part. *CLUB CAR, its authorized dealers, or a service agency approved by CLUB CAR. ITEMS COVERED BY THIS WARRANTY: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if CLUB CAR demonstrates that the engine or equipment has been abused, neglected, or...
  • Page 79 Federal Emissions Component Defect Warranty Online Survey QR Code Onward Owner's Manual Page 77...
  • Page 80 NOTES...
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  • Page 82 NOTES...
  • Page 84 Publication Part Number 105342007 Edition Code A...

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