Ingersoll-Rand Club Car VILLAGER 8 ELECTRIC Operator's Manual
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Ingersoll-Rand Club Car VILLAGER 8 ELECTRIC Operator's Manual

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VILLAGER 8 ELECTRIC
Operators Manual
APPLICABLE TO VILLAGER 8 ELECTRIC
VEHICLES WITH SERIAL PREFIX OF CI

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Summary of Contents for Ingersoll-Rand Club Car VILLAGER 8 ELECTRIC

  • Page 1 VILLAGER 8 ELECTRIC Operators Manual APPLICABLE TO VILLAGER 8 ELECTRIC VEHICLES WITH SERIAL PREFIX OF CI...
  • Page 2 Copyright © 2021 Club Car, LLC This manual effective September 1, 2021...

  • Page 3: Introduction

    INTRODUCTION VEHICLE OWNERSHIP Congratulations! The Club Car brand is widely recognized as the industry leader in vehicle efficiency and long-lasting value. Read, understand, and obey the technical content in this manual to protect your investment and provide years of reliable vehicle operation. Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of personal injury or property damage.
  • Page 4 • Accessories • Technical Advice • Publications • Warranty Work • Replacement Parts To find your nearest dealer or distributor: • Visit www.clubcardealer.com • Scan the dealer locator Quick Response (QR) code COMPANY CONTACT INFORMATION Send written correspondence to: Club Car, LLC Attention: Marketing Services P.O.
  • Page 5 NOTICES VEHICLE MODEL AND SERIAL NUMBER The vehicle serial number is located on a bar code decal installed near the accelerator. 1. A two-letter code that identifies the vehicle model. 2. A four-digit code that identifies the model year and production week the vehicle was assembled.
  • Page 6 VEHICLE WARRANTY Warranty information is located in the warranty section of this manual. No other expressed or implied warranties are contained herein. Your dealer or distributor examined the vehicle before it was delivered to you. The dealer or distributor will also supply you a copy of the completed vehicle warranty registration form. GOVERNMENTAL AND INDUSTRY STANDARDS U.S.A.

  • Page 7: Table Of Contents

    CONTENTS INTRODUCTION ............................I NOTICES ..............................III SECTION 1 – SAFETY INFORMATION ....................9 General Safety Information ........................ 10 Note To The Owner ......................... 10 Practice Safety..........................10 Safety Signal Words ........................10 Safety Committee .......................... 11 Vehicle Safety Information........................11 Vehicle Safety And Compliance Decals..................
  • Page 8 Operational Temperature....................... 31 AC Input............................31 DC Output ............................31 Governmental And Industry Certifications ..................32 European Conformity ........................32 Federal Communications Commission ..................32 International Protection Marking....................32 Underwriters Laboratories And Canadian Standards Association ..........32 Features ............................... 32 AC Electrical Cord And Plug ......................
  • Page 9 Maintenance Schedule ........................58 Overview............................58 Service Schedule ..........................58 Maintenance Tasks..........................59 Lift The Vehicle ..........................59 Lower The Vehicle........................... 61 Tire Pressure Measurement ......................63 Wheel Assembly ..........................63 SECTION 9 – BATTERY MAINTENANCE ....................65 Battery Cleaning ..........................66 Battery Charging ..........................
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  • Page 11: Notices

    Safety Information Notices SAFETY INFORMATION VILLAGER 8 ELECTRIC Operators Manual Page 9 TPCC01CI00EN021 (Edition C)

  • Page 12: General Safety Information

    Safety Information General Safety Information GENERAL SAFETY INFORMATION This vehicle is designed and intended to transport people and cargo on improved or semi-improved surfaces for applications including commercial, industrial and resorts. Always adhere to local laws and regulations pertaining to the use of the vehicle. Only operate this vehicle as described in this manual.

  • Page 13: Safety Committee

    Safety Information Vehicle Safety Information SAFETY SIGNAL WORD SIGNIFICANCE A DANGER identifies a hazardous situation which will result in DANGER death or serious injury. A WARNING identifies a hazardous situation which could result WARNING in death or serious injury. A CAUTION identifies a hazardous situation which could result CAUTION in minor or moderate injury.

  • Page 14: Vehicle Safety And Compliance Decals

    Safety Information Vehicle Safety Information THE VEHICLE DOES NOT GIVE PROTECTION FROM LIGHTNING, FLYING OBJECTS, OR OTHER STORM RELATED HAZARDS. DO NOT OPERATE THE VEHICLE IN STORMS. STOP THE VEHICLE. GET OUT OF THE VEHICLE IMMEDIATELY AND FIND A SHELTER IN ACCORDANCE WITH APPLICABLE SAFETY GUIDELINES FOR YOUR LOCATION IF IN A STORM.
  • Page 15 Safety Information Vehicle Safety Information OPERATING INSTRUCTIONS Before using vehicle, read owner’s manual and vehicle safety warnings. WARNING Study and understand controls. TO OPERATE UNINTENDED MOVEMENT, ROLLOVERS, OR FALLING OUT • Ensure wheels are turned in desired direction of travel and path is clear.

  • Page 16: Vehicle Safety Features

    Safety Information Vehicle Safety Features WARNING BATTERY EXPLOSION CAN RESULT IN WARNING SERIOUS INJURY. CLOSED OPEN FALLING OFF CAN CAUSE SERIOUS INJURY OR DEATH • The battery compartment is not a storage area. • One (1) person per bucket seat maximum. Do not keep items in battery compartment.

  • Page 17: Walk-Away Braking

    Safety Information Battery Safety Information ACCELERATOR PEDAL CONDITION POSITION Fully Pushed Regenerative braking holds the vehicle at the programmed top speed. Regenerative braking holds the vehicle at a percentage of the Between Fully Pushed And programmed top speed in relation to the accelerator pedal position. Released Regenerative braking will do one of the two based on the controller settings:...

  • Page 18: Battery International Safety Symbols

    Safety Information Battery Safety Information BATTERY WIRES WITH DAMAGE OR CORROSION CAN BECOME TOO HOT AND CAUSE A FIRE, PROPERTY DAMAGE, OR SERIOUS PERSONAL INJURY. REPLACE BATTERY WIRES THAT HAVE DAMAGE OR CORROSION. CLEAN CORROSION FROM THE BATTERY TERMINALS. BATTERY INTERNATIONAL SAFETY SYMBOLS Understand and obey the international safety symbols on the vehicle battery before you use, repair, or service the vehicle.

  • Page 19: Section 2 - Indicators, Gauges, And Displays

    Indicators, Gauges, And Displays Battery Safety Information INDICATORS, GAUGES, AND DISPLAYS VILLAGER 8 ELECTRIC Page 17 Operators Manual TPCC01CI00EN021 (Edition C)

  • Page 20: Indicator, Gauge, And Display Locations

    Indicators, Gauges, And Displays Indicator, Gauge, And Display Locations INDICATOR, GAUGE, AND DISPLAY LOCATIONS BATTERY CONDITION 1. Charge Indicator Light 2. Battery Condition Indicator (Optional Equipment) BATTERY CONDITION INDICATOR The battery condition indicator gives a visual indication of the batteries state of charge (SOC).
  • Page 21 Indicators, Gauges, And Displays Charge Indicator Light STATUS CONDITION Battery SOC is more than 20%. Battery SOC is less than 20% but more than 10%. (CONSTANT) Battery SOC is less than 10%. (FLASH ON AND OFF) (FLASH ON AND OFF The batteries charging has started.
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  • Page 23: Section 3 - Vehicle Controls

    Vehicle Controls Charge Indicator Light VEHICLE CONTROLS VILLAGER 8 ELECTRIC Operators Manual Page 21 TPCC01CI00EN021 (Edition C)

  • Page 24: Vehicle Controls Locator

    Vehicle Controls Vehicle Controls Locator VEHICLE CONTROLS LOCATOR BATTERY CONDITION 1. Accelerator Pedal 2. Brake Pedal 4. Key Switch 3. Park Brake 5. Headlight Switch (Optional Equipment) 6. Turn Signal Lever (Optional Equipment) 7. Hazard Lights Switch (Optional Equipment) 8. Horn Button (Optional Equipment) 9.

  • Page 25: Brake Pedal

    Vehicle Controls Brake Pedal BRAKE PEDAL The brake pedal is used to decrease speed or stop the vehicle. CIRCUIT BREAKER The circuit breaker protects the electrical system of the vehicle from electrical overload. An open circuit breaker will cause the multi-purpose buzzer to make a series of audible beeps and the vehicle will operate at one-half normal operational speed.

  • Page 26: Hazard Light Switch

    Vehicle Controls Hazard Light Switch The Forward / Neutral / Reverse control (FNR) POSITION FUNCTION sets the direction of vehicle movement. Forward Stop the vehicle to change the FNR position. Neutral (Center) Reverse HAZARD LIGHT SWITCH POSITION FUNCTION The hazard light switch controls the operation of the hazard lights.

  • Page 27: Key Switch

    Vehicle Controls Key Switch KEY SWITCH THE KEY SWITCH CAN BE USED TO STOP THE VEHICLE IN AN WARNING EMERGENCY. DO NOT BREAK OFF KEYS IN THE KEY SWITCH. The key switch controls the motor and electrical system. A key is used to select the key switch position.

  • Page 28: Run/Tow Switch

    Vehicle Controls Run/Tow Switch RUN/TOW SWITCH UNINTENDED VEHICLE MOVEMENT CAN CAUSE PROPERTY WARNING DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH. WHEN THE RUN/TOW SWITCH IS IN THE TOW POSITION, ALL MOTOR BRAKING FUNCTIONS, INCLUDING WALK-AWAY BRAKING, ARE DISABLED. The Run/Tow switch is used during towing, maintenance, or extended storage. Set the switch to RUN for normal operation.

  • Page 29: Section 4 - Vehicle Features

    Vehicle Features Turn Signal Lever VEHICLE FEATURES VILLAGER 8 ELECTRIC Operators Manual Page 27 TPCC01CI00EN021 (Edition C)

  • Page 30: Vehicle Features Description

    Vehicle Features Vehicle Features Hazard Statements The vehicle features listed are standard and optional. FIXED REAR SEAT The fixed rear seat is for two additional passengers. FOLD-DOWN REAR SEAT The fold-down rear seat is for two additional passengers and increased cargo space. USB RECEPTACLE The 5-volt, 2.1-amp USB receptacle supplies electricity to power and charge portable devices.

  • Page 31: Section 5 - Battery Charger

    Battery Charger USB Receptacle BATTERY CHARGER VILLAGER 8 ELECTRIC Operators Manual Page 29 TPCC01CI00EN021 (Edition C)

  • Page 32: Introduction

    Battery Charger Battery Charger Hazard Statements A BATTERY CHARGER, CORD, PLUG, OR VEHICLE CHARGER DANGER RECEPTACLE THAT HAS DAMAGE OR A BAD ELECTRICAL CONNECTION CAN CAUSE A FIRE, PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH. DO NOT CONNECT THE DAMAGED BATTERY CHARGER TO AN AC POWER SOURCE.

  • Page 33: Specifications

    Battery Charger Specifications • Reverse polarity and short circuit protection provide safe operation. SAFE • Quick charge status determination LEDs. EASY SPECIFICATIONS MANUFACTURER INFORMATION Delta Q Technologies Manufacturer QuiQ Model Name Model Number 105161901 DIMENSION AND WEIGHT 11 in (28 cm) length 9.7 in (24.6 cm) width Dimension 4.3 in (11 cm) height...

  • Page 34: Governmental And Industry Certifications

    Battery Charger Governmental And Industry Certifications GOVERNMENTAL AND INDUSTRY CERTIFICATIONS EUROPEAN CONFORMITY The battery charger is European conformity (CE) certified per EU 2014/30/EU Electromagnetic Compatibility Directive, 2014/35/EU Low Voltage Equipment Directive, 2014/65/EU Restriction of Hazardous Substances Directive, LV Directives EN 60335-1:2012 and EN 60335-2-29:2004, and EMC Directives EN 61000-3-2: 2014, EN 61000-3-3: 2013, EN 61000-6-2: 2005, EN 61000-6-4: 2007.

  • Page 35: Battery Charging Interlock

    Battery Charger Features • The extension cord must accept a three-prong plug. • The extension cord must be as short as possible and not exceed 12 ft (3.7 m). • The extension cord must be a three-wire No. 12-AWG (American Wire Gauge) or No. 14-SWG (British Standard Wire Gauge).

  • Page 36: Inspection And Service

    Battery Charger Inspection And Service Amber AC power sensed. (Constant) Amber Low AC Voltage. Check voltage and power (Flash On And Off) cord length. Charger error. Reset charger power and refer (Flash On And Off) to troubleshooting instructions. INSPECTION AND SERVICE ALGORITHM PROGRAM NUMBER To find the algorithm program number: Disconnect the AC electrical cord from the outlet.

  • Page 37: Electrical Plugs And Receptacles

    Battery Charger Troubleshooting Make sure that the DC electrical cord has the warning tag attached. Make sure that the warning tag has no damage and all words can be read. Replace a missing or damaged warning tag immediately. ELECTRICAL PLUGS AND RECEPTACLES IF THE PLUG PINS ARE BENT, SPEAK WITH YOUR LOCAL DEALER NOTICE OR DISTRIBUTOR FOR REPAIRS.
  • Page 38 Battery Charger Troubleshooting NUMBER OF FAULT RECOMMENDED SOLUTION FLASHES Inspect for loose or corrosion connections. Tighten Charge canceled because of loose connections and replace corrosion inadequate input voltage to connections. charger. Inspect for worn or defective batteries. Replace Voltage output decreased batteries as necessary.

  • Page 39: Section 6 - Vehicle Specifications

    Vehicle Specifications Troubleshooting VEHICLE SPECIFICATIONS VILLAGER 8 ELECTRIC Operators Manual Page 37 TPCC01CI00EN021 (Edition C)

  • Page 40: Dimensions

    Vehicle Specifications Dimensions DIMENSIONS 179.25 in (455.3 cm) Length 47.25 in (120 cm) Width 48.0 in (122 cm) - at steering wheel with standard tires 46.8 in (118.8 cm) - at steering wheel with premium tires Height 45 in (114.3 cm) - at seat with standard tires 46.5 in (118.1 cm) - at seat with premium tires 11.8 in (30 cm) - at floorboard 4.5 in (11 cm)

  • Page 41: Noise And Vibration

    Vehicle Specifications Noise And Vibration NOISE AND VIBRATION Drive-by Noise Level To Operator 68.2 dBA (±2.5) (EN 12053–2001) Vibration At Driver’s Seat 2.3 (m/s²)² (±0.7) (EN 13059–2002) TRANSAXLE Fluid Capacity 22 fl-oz (0.67 l) VEHICLE WEIGHTS AND LOAD CAPACITIES IF THE RATED CAPACITIES OF THE VEHICLE ARE EXCEEDED, WARNING PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH CAN OCCUR.
  • Page 42 Vehicle Specifications Vehicle Weights And Load Capacities Description Weight 1026 lb (465.3 kg) Vehicle Dry Weight 1530 lb (693.9 kg) Vehicle Curb Weight 1500 lb (680.3 kg) Maximum Occupant Capacity (A) 300 lb (136 kg) Maximum Cargo Capacity (B) Not Applicable Maximum Trailer Tongue Weight (C) Not Applicable Maximum Gross Trailer Weight (D)
  • Page 43 Vehicle Specifications Vehicle Weights And Load Capacities TERM DEFINITION Vehicle Dry Weight The vehicle dry weight is the weight of the vehicle with no batteries. Vehicle Curb The vehicle curb weight is the weight of the vehicle with the batteries installed. Weight Maximum The occupant capacity is the maximum permitted weight of occupants to...
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  • Page 45: Section 7 - Vehicle Operation

    Vehicle Operation Vehicle Weights And Load Capacities VEHICLE OPERATION VILLAGER 8 ELECTRIC Operators Manual Page 43 TPCC01CI00EN021 (Edition C)
  • Page 46 Vehicle Operation Vehicle Operations Hazard Statements FALLING OBJECTS CAN CAUSE PROPERTY DAMAGE, SERIOUS WARNING PERSONAL INJURY, OR DEATH. DO NOT OPERATE THE VEHICLE WHERE THERE IS A RISK OF FALLING OBJECTS. OPERATING THE VEHICLE WHILE OCCUPANTS ARE NOT FULLY SEATED CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH. START THE VEHICLE ONLY WHEN ALL OCCUPANTS ARE FULLY SEATED.

  • Page 47: Daily Pre-Operational Safety And Performance Checks

    Vehicle Operation Daily Pre-Operational Safety And Performance Checks THE VEHICLE IS NOT DESIGNED TO MEET CHILD SAFETY SEAT COMPATIBILITY REQUIREMENTS. CHILDREN REQUIRING A CHILD SAFETY SEAT MUST NOT RIDE ON THE VEHICLE. COMPLY WITH STATE AND LOCAL LAWS PERTAINING TO CHILD SAFETY. THIS VEHICLE IS NOT INTENDED FOR USE BY PERSONS, INCLUDING CHILDREN, WITH REDUCED PHYSICAL, SENSORY OR MENTAL CAPABILITIES, OR LACK OF EXPERIENCE AND...

  • Page 48: Daily Pre-Operational Safety Checklist

    Vehicle Operation Daily Pre-Operational Safety And Performance Checks DAILY PRE-OPERATIONAL SAFETY CHECKLIST INSPECTION INSPECTION CRITERIA AREA • Make sure that all parts are correctly installed. • Make sure that all nuts, bolts, and screws are tight. General • Replace missing, worn, or damaged items. •...
  • Page 49 Vehicle Operation Daily Pre-Operational Safety And Performance Checks • Understand the function of all vehicle controls, indicators, displays, and gauges. • Front wheels are turned in the direction of travel. • No obstructions are in the vehicle’s path. During the vehicle performance inspection: •...

  • Page 50: Vehicle Movement

    Vehicle Operation Vehicle Movement Park the vehicle on a grade of 20% or less. Make sure that the park brake holds the vehicles position. Slowly push the accelerator pedal. Increase the vehicle to maximum speed down a grade of 20% or less.

  • Page 51: Turn Off Motor

    Vehicle Operation Vehicle Movement TURN OFF MOTOR Release the accelerator pedal. Stop the vehicle. Push and hold the brake pedal. Set the Forward / Neutral / Reverse control (FNR) to N. Turn the key to OFF. Engage the park brake to lock the wheels. Remove the key.

  • Page 52: Slow Or Stop The Vehicle

    Vehicle Operation Driving Conditions • Understand how to operate the vehicle correctly and safely. • Understand the function of all vehicle controls, indicators, displays, and gauges. • Make sure that all passengers are seated with seat belts fastened (if equipped) and use the hand holds or handrails.

  • Page 53: Side Hill Slope

    Vehicle Operation Driving Conditions TO PREVENT ROLL-OVER, OPERATE THE VEHICLE SLOWLY STRAIGHT UP AND DOWN SLOPES. DO NOT OPERATE THE VEHICLE ON SLOPES THAT ARE MORE THAN A 20% GRADE. VEHICLE ROLLBACK WHEN STARTING ON AN INCLINE CAN CAUSE PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH.

  • Page 54: Downhill Slope

    Vehicle Operation Driving Conditions DOWNHILL SLOPE VEHICLE ROLL-OVER CAN CAUSE SERIOUS PERSONAL INJURY WARNING OR DEATH. PREVENT STOPPING ON A HILL WHEN TOWING OR WITH A LOADED VEHICLE. IF A VEHICLE WITH A LOAD IS STOPPED ON A HILL, PREVENT SUDDEN STARTS, ROLLING BACKWARD, AND SUDDEN STOPS.

  • Page 55: Below Obstacles

    Vehicle Operation Driving Conditions BELOW OBSTACLES DO NOT OPERATE THE VEHICLE BELOW OBJECTS WITH A HEIGHT WARNING THAT IS LESS THAN THE HEIGHT OF THE VEHICLE. Driving below obstacles is not recommended. Precautions if operation below obstacles is unavoidable: • Always examine the terrain for obstacles before driving in a new area. •...
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  • Page 57: Section 8 - Vehicle Maintenance

    Vehicle Maintenance Driving Conditions VEHICLE MAINTENANCE VILLAGER 8 ELECTRIC Page 55 Operators Manual TPCC01CI00EN021 (Edition C)
  • Page 58 Vehicle Maintenance Vehicle Maintenance Hazard Statements A WHEEL OR TIRE THAT HAS DAMAGE CAN CAUSE PROPERTY DANGER DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH. DO NOT TRY TO REPAIR A WHEEL OR TIRE. SPEAK WITH YOUR LOCAL DEALER OR DISTRIBUTOR FOR REPAIRS. UNINTENDED VEHICLE OPERATION CAN CAUSE SERIOUS WARNING PERSONAL INJURY OR DEATH.

  • Page 59: Disable The Vehicle

    Vehicle Maintenance Disable The Vehicle DISABLE THE VEHICLE UNINTENDED VEHICLE OPERATION CAN CAUSE SERIOUS WARNING PERSONAL INJURY OR DEATH. BEFORE LEAVING THE VEHICLE OR DURING VEHICLE MAINTENANCE, DISABLE THE VEHICLE. Park the vehicle on a solid level surface. Engage the park brake to prevent vehicle movement. Turn the key to OFF.

  • Page 60: Maintenance Schedule

    Vehicle Maintenance Maintenance Schedule MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE OVERVIEW A preventive maintenance program with regular maintenance can prevent excessive vehicle downtime and repair costs. Use these items to keep the vehicle in proper working condition. • Daily Pre-Operation Safety Checklist •...

  • Page 61: Maintenance Tasks

    Vehicle Maintenance Maintenance Tasks INTERVAL OR HOURS DESCRIPTION (WHICHEVER COMES FIRST) Do an inspection of the deionizer. Quarterly Do an inspection of the SPWS. Use WD-40 ® to lubricate the battery charger receptacle. Have a trained technician: • examine and lubricate the brake system 6 months / 50 hours •...
  • Page 62 Vehicle Maintenance Maintenance Tasks Place the jack in the center of the lift point. Lift the front of the vehicle. Put jack stands under the frame rails. Lower the vehicle onto the jack stands. LIFT THE REAR OF THE VEHICLE LIFTING THE VEHICLE WITH CARGO CAN CAUSE PROPERTY WARNING DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH.

  • Page 63: Lower The Vehicle

    Vehicle Maintenance Maintenance Tasks Place the jack in the center of the lift point. Lift the rear of the vehicle. Put jack stands under the frame rails. Lower the vehicle onto the jack stands. LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the front of the vehicle is lowered: •...
  • Page 64 Vehicle Maintenance Maintenance Tasks To lower the front of the vehicle: Place the jack in the center of the lift point. Lift the vehicle off of the jack stands. Remove the jack stands. Lower the vehicle. LOWER THE REAR OF THE VEHICLE Before the rear of the vehicle is lowered: •...

  • Page 65: Tire Pressure Measurement

    Vehicle Maintenance Maintenance Tasks To lower the rear of the vehicle: Place the jack in the center of the lift point. Lift the vehicle off of the jack stands. Remove the jack stands. Lower the vehicle. TIRE PRESSURE MEASUREMENT Before the tire pressure measurement: •...
  • Page 66 Vehicle Maintenance Maintenance Tasks • Disable the vehicle. To remove the wheel assembly: Remove the wheel cover. Loosen the lug nuts. Lift the vehicle to allow for removal of the wheel assembly. Remove the lug nuts. Remove the wheel assembly. WHEEL ASSEMBLY INSTALLATION Before wheel assembly installation: •...

  • Page 67: Section 9 - Battery Maintenance

    Battery Maintenance Maintenance Tasks 316V BATTERY MAINTENANCE VILLAGER 8 ELECTRIC Operators Manual Page 65 TPCC01CI00EN021 (Edition C)

  • Page 68: Battery Cleaning

    Battery Maintenance Battery Maintenance Hazard Statements ELECTRICAL SHORTS CAN CAUSE A FIRE, ELECTRICAL SHOCK, WARNING SERIOUS PERSONAL INJURY, OR DEATH. PREVENT CONTACT BETWEEN POSITIVE VOLTAGE AND THE GROUND CIRCUIT. USE INSULATED TOOLS. WATER MAY BOIL OVER AND LEAK BATTERY ACID AND CAUSE CAUTION PERSONAL INJURY OR PROPERTY DAMAGE.

  • Page 69: Battery Electrical Connection

    Battery Maintenance Battery Electrical Connection CHARGING THE BATTERIES WITH ACCESSORIES ON CAN CAUSE A FIRE AND SERIOUS PERSONAL INJURY. TURN OFF ALL ACCESSORIES BEFORE CHARGING THE BATTERIES. LOOSE CORD CONNECTIONS CAN CAUSE A FIRE. MAKE SURE WARNING THAT ALL CORD CONNECTIONS AT THE RECEPTACLE ARE CLEAN AND TIGHT.

  • Page 70: Connect

    Battery Maintenance Battery Hold-Down Disconnect the positive (+) cable (2). Wait 90 seconds for the controller capacitors to discharge. CONNECT THE BATTERIES BATTERIES DISCONNECTED OR CONNECTED WITH THE RUN/ DANGER TOW SWITCH SET TO RUN CAN CAUSE A BATTERY EXPLOSION AND SERIOUS PERSONAL INJURY.
  • Page 71 Battery Maintenance Add Water To A Battery Without Single Point Watering System • Disable the vehicle. To add water to the batteries: Unlock and remove the cap (1). Make sure that the battery acid (2) is level with or above the top of the plates (3). If the battery acid is level with or above the top of the plates: Install and lock the cap.

  • Page 72: Deionizer

    Battery Maintenance Deionizer DEIONIZER FREEZING TEMPERATURES WILL CAUSE DAMAGE TO WATER NOTICE SUPPLY COMPONENTS. DRAIN ALL WATER SUPPLY COMPONENTS. STORE WATER SUPPLY COMPONENTS IN AN EMPTY STATE. Refer to the deionizer operator and maintenance manual for maintenance and operator information. ADD WATER TO BATTERIES WITH SINGLE POINT WATERING SYSTEM LEAD-ACID BATTERIES CONTAIN DANGEROUS MATERIALS THAT...

  • Page 73: Preferred Sources

    Battery Maintenance Water Quality PREFERRED SOURCES DEIONIZED WATER Deionized water is water that has all charged mineral ions removed (example: sodium, calcium, iron, copper, and chloride). Obey the manufacturers’ recommendation for filter replacement. A clean filter will make sure that the deionized water quality stays high.
  • Page 74 Battery Maintenance Water Quality PERMITTED CONTENT (PARTS IMPURITY IMPURITY EFFECTS PER MILLION) Increased self-discharge and lower on-charge voltage Iron Magnesium 40.0 Decreased life Intense lowering of on-charge voltage Nickel None allowed Increased sulfation of negative plate Nitrates 10.0 Plate corrosion, loss of capacity, and decreased life Nitrites Violent self-discharge and lower on-charge voltage Platinum...

  • Page 75: Section 10 - Transport And Tow

    Transport And Tow Water Quality TRANSPORT AND TOW VILLAGER 8 ELECTRIC Operators Manual Page 73 TPCC01CI00EN021 (Edition C)

  • Page 76: Prepare The Vehicle To Be Towed

    Transport And Tow Transport And Tow Hazard Statements DO NOT LET PASSENGERS RIDE IN THE VEHICLE OR TRAILER DANGER BEING TOWED. KEEP AWAY FROM THE AREA BETWEEN THE TOW VEHICLE AND WARNING THE TOWED VEHICLE OR TRAILER. DO NOT TOW A CLUB CAR VEHICLE BEHIND A PASSENGER VEHICLE OR TRUCK ON A PUBLIC ROAD.

  • Page 77: Vehicle Transport Recovery

    Transport And Tow Vehicle Transport Recovery Remove the key. Keep the key in a safe area. Set the Run/Tow switch to TOW. Remove all cargo from the vehicle. Remove the windshield from the vehicle. Secure all doors, access panels, seat bottoms, and windshield. Examine the vehicle for loose parts.
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  • Page 79: Section 11 - Extended Storage

    Extended Storage Vehicle Transport Recovery EXTENDED STORAGE VILLAGER 8 ELECTRIC Page 77 Operators Manual TPCC01CI00EN021 (Edition C)

  • Page 80: Extended Storage Preparation

    Extended Storage Extended Storage Hazard Statements FROZEN BATTERY ACID CAN CAUSE DAMAGE INCLUDING LEAKS WARNING AND EXPLOSIONS. IF THE BATTERY ACID FREEZES, REPLACE THE BATTERY BEFORE CHARGING OR USE. BATTERIES IN A LOW STATE OF CHARGE WILL FREEZE AT LOW TEMPERATURES. KEEP THE BATTERIES IN A HIGH STATE OF CHARGE.

  • Page 81: Return To Service From Extended Storage

    Extended Storage Return To Service From Extended Storage If one or more conditions shown cannot be done while in storage, disconnect the negative (-) battery cable. Make sure that the negative (-) battery cable does not touch the battery terminal. •...
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  • Page 83: Section 12 - Warranties

    Warranties Return To Service From Extended Storage WARRANTIES VILLAGER 8 ELECTRIC Operators Manual Page 81 TPCC01CI00EN021 (Edition C)

  • Page 84: Limited Warranty

    Warranties Limited Warranty LIMITED WARRANTY WARRANTY Club Car, LLC (“Club Car”) hereby warrants to the original purchaser or lessee, as those terms are defined herein, and subject to the provisions, limitations and exclusions in this limited warranty, that its new vehicle or new component purchased from Club Car or an Authorized Dealer or Distributor shall be free from defects in material and workmanship under normal use and service for the periods stated below, subject to the provisions, limitations and exclusions in this limited warranty.

  • Page 85: Exclusions

    Warranties Limited Warranty 2 years or Body and dash panels BODY GROUP 2,000 hours Solenoid, limit switches, voltage regulator, F&R 2 years or ALL REMAINING switch, and options and accessories supplied by 2,000 hours COMPONENTS Club Car, including components not specified otherwise EXCLUSIONS Excluded from any Club Car warranty is damage to a vehicle or component resulting from a cause...

  • Page 86: Voiding Of Warranty

    Warranties Limited Warranty • Damaged charger AC and DC cord set with plug, which is a wear item and subject to user abuse. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, Club Car does not warrant that its vehicle or components such as batteries, computer, controller or electrical device are suitable for use in any application other than in its products.

  • Page 87: How To Make A Warranty Claim

    Warranties Limited Warranty HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty, you must present the vehicle or defective component with evidence of proof of purchase date and number of amp hours (if applicable) to an authorized Club Car dealer.
  • Page 88 Publication Part Number TPCC01CI00EN021 Edition Code Club Car, LLC www.clubcar.com Phone 1 706 258 2225 P.O. Box 204658 1 800 ClubCar Augusta, GA 30917-4658 1 706 863 5858...

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