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F04.07
Version 1.0
Publication date 21-06-2024
Model FUSION-P
Installation & Operating Manual
Easy setup
Fully scalable
24V sensor scalable
10 point linearisation
Optional Output 4-20mA / 0-10V isolated
Optional Alarm output = 2 or 4 relays
Optional Comms Output = RS232 or RS485
95-230V AC or 11-30V DC power
Caution: There is a risk of electrical shock if this instrument is
not properly installed
Caution: Risk of danger: Read the whole manual before you
install this meter
www.london-electronics.com
Revision 27
!
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Summary of Contents for London Electronics FUSION-P
- Page 1 Model FUSION-P Installation & Operating Manual Revision 27 Easy setup Fully scalable 24V sensor scalable 10 point linearisation Optional Output 4-20mA / 0-10V isolated Optional Alarm output = 2 or 4 relays Optional Comms Output = RS232 or RS485 95-230V AC or 11-30V DC power...
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Page 2: Table Of Contents
FUSION-P Users Manual Table of Contents Warranty ..............................1 Warnings ..............................2 Introduction............................3 General Description ..........................4 Suspension Mounting Dimensions......................5 Wall Mounting Dimensions........................6 Panel Mounting Dimensions ........................7 Connections............................8 Connections............................9 Installation Hints For Best Performance ...................10 48V AC Power Wiring Option ......................12 Display Brightness ..........................13 Meter Calibration Modes........................14... - Page 3 FUSION-P Users Manual Calibration Audit Number ........................26 Signal Filtering / Averaging ........................27 Signal Filtering / Averaging ........................28 Last Digit Rounding Up By 1, 2, 5, 10, 20 or 50 ................29 Scale Factor Adjustment ........................30 Offset Adjustment..........................31 Menu Timeout Adjustment........................32 Reverse Display Function (Mirror Image) ..................33 Bootup Routine &...
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Page 4: Warranty
FUSION-P Users Manual Warranty We warrant this product against defects in materials or workmanship for a period of three (3) years from the date of purchase. In the event of a defect during the warranty period, the unit should be returned, freight (and all duties and taxes) prepaid by the Buyer to the authorised distributor from where the unit was purchased. -
Page 5: Warnings
FUSION-P Users Manual Warnings Please carefully read this manual and all warnings. Install the meter ONLY when you are sure that you’ve covered all aspects. Where the product is intended for “UL” installations, removal or addition of option boards is not permitted. -
Page 6: Introduction
FUSION-P Users Manual Introduction Please contact us if you need help, if you have a complaint, or if you have suggestions to help us improve our products or services. If you contact us about a product you already have, please tell us the full model number and serial number, so that we can give you accurate and fast help. -
Page 7: General Description
FUSION-P Users Manual General Description This series of meters accepts industrial sensors to allow various physical measurements to be made, such a weight, temperature, pressure, humidity etc. Different models are available for different sensor types. The main function of this series is to give a numeric readout of the variable being monitored. -
Page 8: Suspension Mounting Dimensions
FUSION-P Users Manual Suspension Mounting Dimensions 15mmO 15mmO 6.35mmO 6.35mmO Plan View 25mm X mm Y mm Short-drop mounting holes Long-drop mounting holes W mm 77 mm 8.8.8.8.8.8. H mm H mm 25mm Cable Glands. Number of glands depends on installed options. -
Page 9: Wall Mounting Dimensions
FUSION-P Users Manual Wall Mounting Dimensions 98 mm W mm 22mm 60 mm 8.8.8.8.8.8. H mm 25mm Cable Glands. Number of glands depends on installed options. 80 mm 60 mm The 4 bracket holes are 5.2mm diameter 60 mm X mm 72.5 mm... -
Page 10: Panel Mounting Dimensions
FUSION-P Users Manual Panel Mounting Dimensions 67mm 8.8.8.8.8.8. 25mm H mm A mm Neoprene Bezel W mm gasket Neoprene Cable glands gasket B mm Detail showing bracket hardware fitting sequence Bezel Panel cutout dimensions Neoprene gasket Panel A+3mm(h) x B+3mm(w) -
Page 11: Connections
FUSION-P Users Manual Warning: Connections Disconnect all power before removing the rear of the display There is a wide range of possible locations for the input board, output board and power supply board/s. Their locations depend on the height of digits, number of digits, brightness of digits and any installed options. -
Page 12: Connections
FUSION-P Users Manual Connections Warning: Disconnect all power before removing the rear of the display Output option board (if fitted) Connectors and options Analog Connectors may be Serial Data 0, 2 or 4 Alarm Relay output present even if output... -
Page 13: Installation Hints For Best Performance
FUSION-P Users Manual Installation Hints For Best Performance This section offers several suggestions which will help you get the best performance from your weighing system. Load cells create very small signals which can easily be corrupted by electrical noise. These steps will ensure you get the best possible performance from your meter. - Page 14 FUSION-P Users Manual Page 11 www.london-electronics.com...
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Page 15: 48V Ac Power Wiring Option
FUSION-P Users Manual 48V AC Power Wiring Option Page 12 www.london-electronics.com... -
Page 16: Display Brightness
FUSION-P Users Manual Display Brightness You can adjust the display brightness at any time, provided the display is locked. Set1 Set2 Output Alarms Digit Lockout Switch must be ON Max/Min Reset Circuit board Press 3 seconds briL Set1 Set2 Output... -
Page 17: Meter Calibration Modes
FUSION-P Users Manual Meter Calibration Modes You can choose from two main calibration methods. 1. Direct Calibration - this is when you connect the meter to your system and make the meter read what you want it to, at 2 different points. This is the preferred calibration method, because it allows you to calibrate the system as a whole. -
Page 18: Direct Calibration - Full Scale Setting
FUSION-P Users Manual Direct Calibration - Full Scale Setting This is when you connect the meter to your system and make the meter read what you want it to, at 2 different points. This is the preferred calibration method, because it allows you to calibrate the system as a whole. -
Page 19: Direct Calibration - Zero Setting
FUSION-P Users Manual Direct Calibration - Zero Setting How to calibrate the ZERO point. Set1 Set2 Output Alarms Lockout Switch must be OFF Digit Max/Min Reset Circuit board Press 3 seconds Apply the lowest calibration signal you Set2 Output Set1... -
Page 20: Linearisation With Direct Calibration
FUSION-P Users Manual Linearisation with Direct Calibration If your system is non linear, you can calibrate the meter and correct for this with the lineariser function. You will need to apply a series of known loads, starting at 0 and working up to full scale. -
Page 21: Linearisation With Direct Calibration - Continued
FUSION-P Users Manual Linearisation with Direct Calibration - Continued SE. 01 The display will show Apply your 1st Set1 Set2 Output Alarms known load to the system and press OK. Digit Max/Min Reset rd 01 The display will now show... -
Page 22: Theoretical Calibration - Decimal Point & Full Scale
FUSION-P Users Manual Theoretical Calibration - Decimal Point & Full Scale This is when you type in the sensor’s theoretical signal level at the top and bottom of its range and the value to display, for each signal level. If you have not done so before, please select Theoretical Calibration mode from the Meter Calibration page AND choose whether your input is current or voltage. -
Page 23: Theoretical Calibration - Low End Calibration
FUSION-P Users Manual Theoretical Calibration - Low End Calibration This is when you type in the sensor’s theoretical signal level at the top and bottom of its range and the value to display, for each signal level. If you have not done so before, please select Theoretical Calibration mode from the Meter Calibration page. -
Page 24: Linearisation With Theoretical Calibration
FUSION-P Users Manual Linearisation with Theoretical Calibration If your system is non-linear, you can calibrate the meter and correct for this with the lineariser function. With this method, you can enter theoretical values for input signal and display values, without having to connect a sensor. -
Page 25: Linearisation With Theoretical Calibration - Cont'd
FUSION-P Users Manual Linearisation with Theoretical Calibration - Cont’d. The display will show In 01 followed by an Set1 Set2 Output Alarms editing screen. Here you can enter your next Digit calibration input signal level using DIGIT Max/Min Reset button to select each digit in turn. Increase or decrease the value of each digit using the UP or DOWN buttons. -
Page 26: Sensor Drift Correction
FUSION-P Users Manual Sensor Drift Correction If your system is normally reading 0, for example as is typical with platform scales or a torque meter, you may find a small amount of sensor drift caused by changes in temperature, ageing etc. -
Page 27: Logic Input Functions
FUSION-P Users Manual Logic Input Functions The three contact closure inputs on the rear of the meter have default functions which are:- Contact closure 1 = Tare Contact closure 2 = Peak/Valley display Contact closure 3 = Reset You can re-assign these to include :HOLD, Nett/Gross value display, Memory... -
Page 28: Logic Input Connections & Front Buttons
FUSION-P Users Manual Logic Input Connections & Front Buttons The previous page explained how to select the functions of the 3 logic inputs. You can connect remote contact closures or open NPN collectors to activate these logic inputs. The logic input provides a 5V DC signal. When you connect this to common, a current of 1mA will flow. -
Page 29: Factory Defaults
FUSION-P Users Manual Factory Defaults You can return the display to its factory default conditions whenever you wish. If you do so, you will permanently loose all your settings and will need to start from the beginning again. The calibration Audit Counter will NOT be reset, there is no way provided to reset this value, as it is intended as a secure record to indicate whether changes have been made to the display since it was last calibrated.. -
Page 30: Signal Filtering / Averaging
FUSION-P Users Manual Signal Filtering / Averaging You can adjust the filtering time constant to reduce the effect of noise or instability on your input signal. A larger FIL value will give a more stable display, but the response to signal changes will be slower. -
Page 31: Signal Filtering / Averaging
FUSION-P Users Manual Filter Jump Value The Filter Jump value allows you to decide how the display will respond to a process step change. It does this by overriding the filtering, if the input signal moves by more than a chosen amount in one conversion. The Filter Jump default value is 10%. -
Page 32: Last Digit Rounding Up By 1, 2, 5, 10, 20 Or 50
FUSION-P Users Manual Last Digit Rounding Up By 1, 2, 5, 10, 20 or 50 You can adjust the way the display rounds up, which is useful if you want to display a very large number, but do not want jitter on the last digit. -
Page 33: Scale Factor Adjustment
FUSION-P Users Manual Scale Factor Adjustment After you have calibrated your meter, you can use the SCALE feature to make fine adjustments to calibration, without affecting the calibration itself. Example Changing volume units of measure from litres to Imperial gallons You could also use the SCALE to convert your readout from litres to imperial gallons, with- out affecting the calibration. -
Page 34: Offset Adjustment
FUSION-P Users Manual Offset Adjustment OF.ST After you have calibrated your meter, you can use the feature to make fine additions or subtractions to the reading, without affecting the calibration itself. Set1 Set2 Output Alarms Digit Max/Min Reset Lockout Switch must be OFF... -
Page 35: Menu Timeout Adjustment
FUSION-P Users Manual Menu Timeout Adjustment The display has a default timeout of 60 seconds, to allow you sufficient time to refer to the manual between key operations. You can make this period shorter, if you wish, once you become more familiar with the setup method. -
Page 36: Reverse Display Function (Mirror Image)
FUSION-P Users Manual Reverse Display Function (Mirror Image) If you need to be able to see a reflection of the display in a mirror or other reflective surface, for example in a simple heads-up system, or for drivers reversing into a bay, using mirrors only, you can set the display to show as a mirror image. -
Page 37: Bootup Routine & Tare Save Choices
FUSION-P Users Manual Bootup Routine & Tare Save Choices When you switch on your meter, it can be set to power up with 3 possible summary message combinations. The choices are:- bt 0 Segment test, followed by a full summary of software revision, calibration audit number, model number, installed options. -
Page 38: Multi-Program Memory Option 'Mem
FUSION-P Users Manual Multi-Program Memory Option ‘MEM’ The three contact closure inputs on the rear of the meter may be used to call up between 1 to 7 additional meter setup memories (pages), if the MEM option has been installed. -
Page 39: Error Codes & Fault Findings
FUSION-P Users Manual Error Codes & Fault Findings 1. Under Range. The meter is being asked to display a value which is -Ur- more negative than its limit of -1999 2. Over Range. The meter is being asked to display a value... -
Page 40: How To Install Option Boards
FUSION-P Users Manual How To Install Option Boards Warning: Disconnect Where the product is intended for “UL” installations power before you expose removal or addition of option boards is not permitted. the internals of the display If you want to open your display to install or modify option boards, follow these steps... -
Page 41: Waste Electrical Electronic Equipment (Weee)
FUSION-P Users Manual Waste Electrical Electronic Equipment (WEEE) In Europe, this equipment must be disposed of in accordance with European parliamentary Directive 2002/96/EC This directive encourages recycling and the reduction of waste materials in the environment. This means it must be sent to an approved recycling plant if you want to dispose of it. -
Page 42: Equipment Specifications
FUSION-P Users Manual Equipment Specifications TECHNICAL DATA Digit Height (inches) Digit Height (mm) 1200 Viewing Distance (feet) 1200 1800 Viewing Distance (metres) Number of Digits 4 or 6 Digit Format 8.8.8.8., 8.8.8.8.8.8. Input Signal Process (0-20mA, 4-20mA, 0-10V, 1-5V) Accuracy +/- 0.05% of range... -
Page 43: Record Of Revisions
FUSION-P Users Manual Record of Revisions 6 September 2010 Version F0.18 Software released. Manual format revised to improve clarity and segregate easy from advanced menu functions. Optional outputs now described in their own dedicated manuals. DIN Rail mounting option added. Cabling guidance added. -
Page 44: Declaration Of Uk & Ce Conformity
Signal cabling shall be routed separately to power carrying cabling (includes relay output wiring) All signal cabling shall be screened. The screen shall only be terminated to the power earth terminal at the meter end of the cable. Declared as true and correct, for and on behalf of London Electronics Ltd. J.R.Lees Director Page 41 www.london-electronics.com...
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