Ranger 5140156 Installation And Operation Manual

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Installation and Operation Manual

Model:

• DST2420

Designed and engineered in Southern California, USA. Made in China.

⚠

DANGER

Wheel Balancer

Manual P/N 5900233 — Manual Revision E — August 2023

Read the entire contents of this manual before using this product.

Failure to follow the instructions and safety precautions in this manual can

result in serious injury or death. Make sure all other operators also read

this manual. Keep the manual near the product for future reference. By

proceeding with installation and operation, you agree that

you fully understand the contents of this manual and

assume full responsibility for product use.

1645 Lemonwood Dr.

Santa Paula, CA 93060 USA

Toll Free: (800) 253-2363

Telephone: (805) 933-9970

rangerproducts.com

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Page 1 1645 Lemonwood Dr. Santa Paula, CA 93060 USA Toll Free: (800) 253-2363 Telephone: (805) 933-9970 rangerproducts.com Wheel Balancer Installation and Operation Manual Manual P/N 5900233 — Manual Revision E — August 2023 Model: • DST2420 Designed and engineered in Southern California, USA. Made in China. ⚠...
Page 2 Warranty. The BendPak Ranger warranty is more than a commitment to you: it is also a commitment to the value of your new product. For full warranty details, contact your nearest BendPak Ranger dealer or visit bendpak.com/support/warranty. Go to bendpak.com/support/register-your-...
Page 3: Table Of Contents
Installation Introduction This manual describes the BendPak Ranger DST2420 Wheel Balancer, which is a computer-controlled Wheel Balancer that provides fast, accurate Wheel balancing for a wide variety of Wheels. The Balancer is a two-plane balancer. Any imbalance is detected on one of two planes (except Static mode, which is single plane).
Page 4: Shipping Information
Shipping Information Your equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspect the shipment before you sign to acknowledge that you received it. When you sign the bill of lading, it tells the carrier that the items on the invoice were received in good Do not sign the bill of lading until after you have inspected the shipment.
Page 5 Instead, take the unit out of service, then contact an authorized repair facility, your distributor, or Ranger Products at (805) 933-9970. • BendPak Ranger recommends making a thorough inspection of the product once a month. Replace any damaged or severely worn parts, decals, or warning labels. Symbols Following are the symbols that may be used in this manual: ⚠...
Page 6: Components
Components Balancer components include: • Control Panel. Controls the Balancer and displays information. • Hood. Covers the Wheel while it spins. Lowering the Hood starts the Wheel spinning. • Inner Arm. Pulls out to measure the distance from the side of the Balancer to the Inner Edge of the Wheel.
Page 7 Balancer accessories include: • Quick Nut. Holds the Wheel on the Balancer. • Hex Key Wrench Set. Used during installation; included with the Balancer. • Anchor Bolts. Anchor the Balancer to the floor at the desired location. • Wheel Weight Tool. Used to put on and take off Clip-On Weights. •...
Page 8: Faq
<5g button on the Control Panel to see specific values. Q: What do I do if I have a problem with the Balancer that I cannot solve? A: Contact BendPak Ranger; we are here to help. Using a web browser, visit the BendPak...
Page 9: Specifications
Specifications Model DST2420 Data Entry Manual Motor 110 or 220 VAC, 50/60 Hz, 1 Ph, 1.5 HP Working Temperature -5°C to 40°C / 23°F to 104°F Cycle Time 6 to 9 seconds Balancing Modes Dynamic / Static / Three Alloy Maximum Rim Diameter 47 in.
Page 10: Installation Checklist
Installation Checklist Following are the steps needed to install the Balancer. Perform them the order shown. ☐ 1. Review the installation Safety Rules. ☐ 2. Plan for Electrical Work. ☐ 3. Make sure you have the necessary Tools. ☐ 4. Select the Installation Site. ☐...
Page 11: Installation
Certain parts of installing the Balancer are difficult for just one person. BendPak CAUTION Ranger strongly recommends having two or more persons work together to install the Balancer. If you have to use an extension cord, make sure its current rating is equal to or greater than that of the equipment being used.
Page 12 Finding a Location Keep in mind the following when deciding on a location: • Power source. The Balancer needs to be near an appropriate power source. • Floor. The Balancer is best used on a flat, concrete floor. If the floor is unstable or not flat, the Balancer will not work correctly;...
Page 13 Do not lift the Balancer by the Shaft Housing; it is not strong enough to bear the Important: weight of the Balancer. ⚠ Ranger recommends having at least two people move the Balancer; it is heavy. If it CAUTION is dropped or falls, it could cause injuries and/or the Balancer could be damaged. DST2420 Wheel Balancer...
Page 14 Components on the Back of the Balancer The Balancer has multiple components on the back that need to be installed and connected. Balancer components on the back include: • Control Panel Mount Bar. Holds the Control Panel. Connects to the back of the Balancer. The four Connectors coming out of the bottom of the Control Panel Mount Bar attach to the Control Panel Pins that are recessed on the back of the Balancer.
Page 15 Installing the Hood Installing the Hood requires you to install three separate items, in this order: • Install the Hood Mount Box on the back of the Balancer. • Attach the Hood Mount Arm to the Hood Mount Box. • Attach the Hood to the top of the Hood Mount Arm.
Page 16 6. Locate the Hood Mount Arm and the Hood. 7. Starting with the bottom of the Hood Mount Arm, slip the hole at the bottom over the Shaft on the left side of the Hood Mount Box. The Shaft is shown in the drawing on the previous page.
Page 17 Installing the Shaft The Shaft holds the Wheels you are balancing. BendPak Ranger recommends having rags nearby; the Shaft comes greased to protect it during transport. It’s not ‘if’ you are going to get grease on you, but ‘when’. To install the Shaft: 1.
Page 18 3/8 in. diameter Anchor Bolt, for example, use a 3/8 in. diameter drill bit. 3. Vacuum each hole clean. BendPak Ranger recommends using a vacuum to get the hole very clean. Do not ream the hole. Do not make the hole any wider than the drill bit made it.
Page 19 Even using a hammer or mallet, the Anchor Bolt should only go into the hole part of the way; this is normal. If the Anchor Bolt goes all the way in with little or no resistance, the hole is too wide. Once past the hole in the Base Plate, the Anchor Bolt eventually stops going down into the hole as the Expansion Sleeve contacts the sides of the hole;...
Page 20 Connecting to Power The Wheel Balancer motor comes configured to use a 220 VAC power source. It can be changed to use a 110 VAC power source, if desired. ⚠ CAUTION The setting of the Voltage Selector Switch on the back of the Balancer must match the power source.
Page 21 • Use a dedicated breaker for the Balancer. • Electrical codes may require direct connection to the facility’s power system (sometimes called “hard-wiring”) when the Balancer is bolted to the floor. Consult a licensed, certified Electrician regarding the applicable codes for your location. DST2420 Wheel Balancer P/N 5900233 —...
Page 22 Test the Balancer You need to test the Balancer to make sure it is ready for normal operation. To test the Balancer: 1. Turn the On/Off switch to On. 2. On power up, USA | 516 will appear in the Inner and Outer Windows, followed by default Wheel dimensions.
Page 23: Operation
Keep the work area around the Balancer clean and well lit. Dirty, cluttered, and dark work areas increase the chances of an accident happening. • Do not remove the Trays on the top of the Balancer unless instructed to do so by BendPak Ranger Support. There are no user serviceable parts underneath. •...
Page 24 The Control Panel The Control Panel lets you enter data for the Wheel being balanced and displays information. The parts of the Control Panel include: • Inner Window. During the Measurements phase—before spinning the Wheel—this Window indicates which measurement needs to be entered. During the Weights phase—after spinning the Wheel—it shows the weight that needs to be added to the inner side of the Wheel, if any.
Page 25 • Distance, Width, and Diameter diagrams. Located just above the Plus and Minus buttons, they are visual representations of how you measure the Wheel to get the necessary information: – Distance. Distance from the side of the Balancer to the Inner Edge of the Wheel. –...
Page 26 About Measurements In order to balance a Wheel, the Balancer must know three pieces of information about the Wheel. You must gather these measurements and enter them manually for every Wheel you balance. The three measurements are: • Distance. The distance from the side of the Balancer to the Inner Edge of the Wheel. Measured by the Inner Arm.
Page 27 Mounting a Wheel When you want to balance a Wheel, the first step is to mount it on the Shaft. Important: All Wheels should be mounted so that the inside (the side of the Wheel that goes closest to the Vehicle) goes on the Shaft first. There are three ways to mount a Wheel onto the Shaft: •...
Page 28 • Dual Cone-Mounting. Generally used only for some aftermarket or OEM performance Wheels that have a center hole that is deep enough to allow the use of two cones on the Shaft. The Spring goes on first, then an appropriately sized Cone, the Wheel, a second appropriately sized Cone, and finally the Quick Nut.
Page 29 Dynamic Balancing Dynamic Balancing balances a Wheel at the Inner and Outer Edges. It is generally used for steel or some standard OE alloy Wheels. If weight is needed, Clip-On Weights are lightly hammered onto the Inner and Outer Edges. Note: In the following procedure, all of the examples use ounces and inches.
Page 30 9. Pull out the Inner Arm and place it against the Inner Edge. This tells the Balancer the distance from the edge of the Balancer to the edge of the Wheel being balanced. 10. On the Inner Arm Ruler, note the distance from the Balancer to the Inner Edge; 8.5 in. the drawing above.
Page 31 When the Diameter value is correct, you are done inputting measurements. 17. Lower the Hood; the Wheel spins briefly. 18. When the Wheel stops, lift the Hood. 19. Check the value on the Inner Window. – If the value is 00, you do not need to add Weight to the Inner Edge of the Wheel. –...
Page 32 Static Balancing Static Balancing typically for older steel Wheels where the customer wants the weights to be not visible from the outer side of the rim. Also for wheels under 4 inches wide (too narrow to span weights for a proper dynamic balance) and most motorcycle Wheels.
Page 33 The value in the Outer Window changes as you press the + and – buttons under Width. 14. When the Width value is correct, use the Calipers to measure the diameter of the Rim or read the diameter off the Sidewall of the Tire. 15.
Page 34 Aluminum Alloy Balancing ALU Modes are for balancing Aluminum Alloy Wheels using Adhesive and/or Clip-On Weight. The Balancer supports three ALU Modes: • ALU 1. If the Wheel is out of balance, Weight goes on the Inner Plane and/or the Outer Plane. •...
Page 35 This tells the Balancer the distance from the edge of the Balancer to the edge of the Wheel being balanced. 9. On the Inner Arm Ruler, note the distance from the Balancer to the Inner Edge. 10. Return the Inner Arm to its normal location. 11.
Page 36 22. Pull the backing off the Adhesive Weights, then add the Weight at Top Dead Center on the Wheel (12 o’clock high) on the Inner Plane. If you are adding Adhesive Weight with multiple sections, center them on Top Dead Center. 23.
Page 37 Switching Between Ounces and Grams The display on the Inner and Outer Windows for how much weight is needed to balance a Wheel can show values in Ounces or Grams. The default is Ounces. To switch from the current setting to the other setting: 1.
Page 38 Switching Inches and Millimeters for Diameter When you are entering measurements for a Wheel, you can have the values for Wheel Diameter display in either Inches or Millimeters. The default is Inches. To switch from Inches and Millimeters for Wheel Width measurements: 1.
Page 39: Maintenance
Do not operate your Balancer if you find issues; instead, take the unit out of service, WARNING then contact your dealer, visit www.bendpak.com/support/, call BendPak Ranger at (805) 933-9970, or email support@bendpak.com. DST2420 Wheel Balancer P/N 5900233 — Rev. E —August 2023...
Page 40: Troubleshooting
Stones or other objects caught in Tire tread; remove the objects, rebalance if necessary. If you continue to have problems with your Wheel Balancer, visit www.bendpak.com/support/, call BendPak Ranger at (805) 933-9970, or email support@bendpak.com. DST2420 Wheel Balancer P/N 5900233 — Rev. E —August 2023...
Page 41 10. Remove the Calibration Weight from the Wheel. The Dual-Plane Self-Calibration Procedure is complete. Important: If the Dual-Plane Self-Calibration Procedure does not complete successfully, visit www.bendpak.com/support/, call BendPak Ranger at (805) 933-9970, or email support@bendpak.com for assistance. DST2420 Wheel Balancer...
Page 42 If the Calibration Weight is not at Bottom Dead Center for both Inner and Outer Important: Edges or any different values appear in the Outer or Inner Windows, the Balancer is not calibrated correctly. Visit www.bendpak.com/support/, call BendPak Ranger at (805) 933-9970, or email support@bendpak.com for assistance. DST2420 Wheel Balancer...
Page 43: Wiring Information
Wiring Information The Balancer comes with a Power Cord with three exposed wires. The three exposed wires need to be hard-wired to the facility’s power system or connected to a 220 VAC or 110 VAC Plug, which is then connected to an appropriate power outlet. ⚠...
Page 44: Labels
Labels DST2420 Wheel Balancer P/N 5900233 — Rev. E —August 2023...
Page 45 DST2420 Wheel Balancer P/N 5900233 — Rev. E —August 2023...
Page 46: Parts
Parts Main Cabinet BendPak # ID Number Description 5327094 Membrane Switch 5327105 Weight Tray 5327505 104-1 Hood Assembly Set Screw, M8 by 12 5327086 Computer Board 5327086 Computer Board 5327337 105-1 Wires; Power To Computer Board 5327087 Convert Switch 5327993 Side Storage Rack, DST2420 5327132 Cone Hanger...
Page 47 BendPak # ID Number Description 5530469 SHCS, M14 by 280 mm Distance Arm Small Sleeve Distance Arm Rod 5327137 Distance Arm Large Sleeve 5327088 Distance Arm Handle 5327089 Distance Arm Pointer Distance Arm Spring 5327092 Motor (110 or 220V 0.37KW) Motor Bracket 5327144 Motor Pully...
Page 48 BendPak # ID Number Description 5327093 Power Board (220 VAC) 5327147 Resistor 5327148 Electrical Mounting Plate Type B Reed Nut, M6 Screw 5327100 Anchor Bolt, 3/8 inch wide by 3.5 inch deep DST2420 Wheel Balancer P/N 5900233 — Rev. E —August 2023...
Page 49 Shaft/Spindle with Position Board / Hood Mounting assy. DST2420 Wheel Balancer P/N 5900233 — Rev. E —August 2023...
Page 50 BendPak # ID Number Description Piezo Vertical Shaft 5327140 Piezo Horizontal Shaft 5327141 Vertical Piezo Sensor Chuck Guard Spindle Bushing Weldment Deformation of Beams SHCS, M4 by 12 Tooth 32T 5327143 SHCS, M6 by 20 Bearing Cover Seeger Ring, 25 mm Bearing, 6006 Bearing, 6005 5327090...
Page 51 BendPak # ID Number Description 5327572 407-1 Short Hood Switch Wires 5327336 407-2 Long Hood Switch Wires 5327170 Hood Cam Stop 5327171 Hood Cam 5327180 Adjustable Eye Bolt HHB, M8 by 20 Hexagon Socket Set Screw with Flat Point, M8 by 12 SHCS, M8 by 25 Hex Nut, M8 Washer, 8 mm Flat...
Page 52 Brake Assembly DST2420 Wheel Balancer P/N 5900233 — Rev. E —August 2023...
Page 53 BendPak # ID Number Description 5327149 Brake Pad Brake Pad Spacer Brake Pad Bracket Upper Brake Return Spring Brake Fix Mounting Plate Brake Movable Mounting Plate 5327155 Brake Rod Connector Brake Rod Large Brake Link Brake Linkage Bushing Small Brake Link 5327160 Brake Pedal Brake Pedal Bushing...
Page 54 Accessories BendPak # ID Number Description 5327561 Accessory Box 5327063 Spacer Ring 5327074 Quick Nut Cup Cover, DST2420 5327061 Quick Nut Cup, DST2420 5327172 Quick Nut Cover, DST2420 5328537 Quick Nut (40 mm) 5402187 Wheel Width Caliper 5346879 Calibration Weight (100 grams) 5346425 Weight Pliers 5328536...
Page 55 BendPak # ID Number Description 5328572 66-83mm Cone 5328573 80-97mm Cone 5328574 94-111mm Cone 5328574 110-127mm Cone DST2420 Wheel Balancer P/N 5900233 — Rev. E —August 2023...
Page 56: Maintenance Log
Maintenance Log DST2420 Wheel Balancer P/N 5900233 — Rev. E —August 2023...
Page 57 Maintenance Log DST2420 Wheel Balancer P/N 5900233 — Rev. E — August 2023...
Page 58 Maintenance Log DST2420 Wheel Balancer P/N 5900233 — Rev. E — August 2023...
Page 59 Maintenance Log DST2420 Wheel Balancer P/N 5900233 — Rev. E — August 2023...

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