GBC MFPP-C1 Manuals

Manuals and User Guides for GBC MFPP-C1. We have 1 GBC MFPP-C1 manual available for free PDF download: Service Manual

GBC MFPP-C1 Service Manual

GBC MFPP-C1 Service Manual (346 pages)

Brand: GBC | Category: Printer Accessories | Size: 30 MB

Table of Contents

Table of Contents

2
- Introduction
  
  3
- Service Call Procedures
  
  4
- Punch Quality
  
  4
- Parts List
  
  4
- General Procedures
  
  4
- Wiring Data
  
  4
- Installation
  
  4
  - Introduction
    4
  - Organization
    4
    
    How to Use this Documentation
    4
  - Other Information
    5
    
    The Use of Caution, Warning, and Note Statements
    5
  - Safety Devices
    6
  - Caution
    6
  - Important Safeguards
    7
  - Acronyms
    7
Service Call Procedures

9
- Call Flow
  10
- Initial Action
  11
- System Checks
  11
- Every Call Activities
  12
- Preventative Maintenance
  12
- Scheduled Maintenance
  12
- MFPP-C1 Maintenance Schedule
  13
  - Customer Maintenance
    13
  - Periodic Maintenance
    13
  - Periodic Replacement
    14
- Final Action
  15
- Hfsi
  15
Table of Contents

18
- 3 Sensor Checks
  
  47
  - Rtp 2.1
    47
    
    Check Sensors S1, S2, S3, S4, S5, S22, S23, S24
    47
  - Sensor Cables
    49
  - Rtp 2.2
    50
    
    Check Sensors S6 to S21
    50
  - Rtp 2.3
    55
    
    Checking Sensor S28 Align Home Sensor
    55
- 4 Solenoid Checks
  
  57
  - Rtp 3.1
    57
    
    Check Solenoid SOL 1
    57
  - Check Solenoid SOL 2
    57
  - Rtp 3.3
    58
    
    Check Solenoids SOL 3 to SOL 8
    58
- 5 Motor Checks
  
  60
  - Rtp 4.1
    60
    
    Checking Stepper Motors
    60
- 6 Other Faults
  
  62
  - Rtp 5.1
    62
    
    Die Set will Not Slide in or out Easily
    62
  - Punch Overheats
    62
Punch Quality

64
- Initial Step
  66
- Punch Quality
  66
- Alignment Offset
  67
- Hole Quality
  67
  - Hanging Chad
    67
  - Holes Are Not Cleanly Cut
    67
  - Oil on Paper
    67
- Backgage Offset
  68
- Punching Accuracy Inconsistent
  69
- Skewed Punch
  69
- Sheets Without Punched Holes
  72
- Punched Holes Look Elongated Towards the Trail Edge of the Sheet
  73
- Sheet Damaged at the Lead Edge of the Sheet
  74
- Clear Cover Media Hole Position
  75
- Scuff Marks on Paper
  75
- Wrinkle in the Sheet
  75
- Punch Specifications
  76
Adjustments / Repairs Procedures

79
Parts List (Pl)

229
- Main Assembly
  
  230
  - 1.1. Final Assembly
    230
  - 1.2. Cabinet- Covers
    231
- Frame Assembly
  
  232
- Paper Path
  
  241
- Punch Module
  
  247
- Die Sets
  
  258
  - 5.2 Crease die Components
    258
- Parts List (PL)
  
  258
- Electronics
  
  259
  - 6.1 Electronics PCB Assembly
    259
  - 6.2 OPCON, Exhaust Fan, Lattice Connector Assembly
    260
Section Contents

263
- General Procedures
  
  265
  - User Interface
    265
    
    Information
    266
    
    Settings
    266
    
    User Interface Screen Map
    267
    
    GP 6.2 User Interface Procedure
    268
    
    Settings Procedure
    268
    
    GP 6.2.1 BACKGAGE SETTING Procedure
    269
    
    GP 6.2.2 ALIGNMENT SETTING Procedure
    269
    
    GP 6.2.3 CLEAR COVER Procedure
    270
    
    LANGUAGE SETTINGS Procedure
    270
    
    UNITS Procedure
    270
    
    GP 6.2.10 PUNCH CYCLES Procedure
    271
    
    GP 6.2.11 FIRMWARE Procedure
    271
    
    GP 6.2.7 INFORMATION Procedure
    271
    
    GP 6.2.8 die TYPE Procedure
    271
    
    GP 6.2.9 die CYCLES Procedure
    271
    
    Crease Settings
    272
    
    Crease User Interface Screen Map
    273
    
    Crease Settings Procedure
    274
    
    GP 6.2.12 CREASE MODE SELECT Procedure
    275
    
    GP 6.2.13 CENTER CREASE ADJUST Procedure
    275
    
    GP 6.2.14 BOOK CREASE ADJUST Procedure
    275
    
    GP 6.2.15 C-Fold CREASE ADJUST Procedure
    275
    
    GP 6.2.16 LANGUAGE Procedure
    275
    
    GP 6.2.17 UNITS Procedure
    275
    
    Perforation Settings
    276
    
    Perforation User Interface Screen Map
    277
  - Perforation Settings Procedures
    278
    
    GP 6.2.18 PERF MODE SELECT Procedure
    279
    
    GP 6.2.19 CENTER PERF Procedure
    279
    
    GP 6.2.20 SINGLE PERF Procedure
    279
    
    GP 6.2.21 DOUBLE PERF Procedure
    279
    
    GP 6.2.22 LANGUAGE Procedure
    280
    
    GP 6.2.23 UNITS Procedure
    280
  - Service User Interface
    281
  - Service Interface Screen Map
    283
  - GP 6.3 Service User Interface Procedure
    284
  - GP 6.3.1 PAPER SIZE Setting
    285
  - GP 6.3.2 MAX BYPASS Setting
    285
  - GP 6.3.3 RUN MODE Setting
    285
  - Gp 6.3.4 die Cycles
    286
  - GP 6.3.5 SENSORS Check
    286
  - GP 6.3.6 SOLENOIDS Check
    287
  - GP 6.3.7 MOTORS Check
    287
  - GP 6.3.8 FUNCTION TESTS (Cycle Punch, Aligner Test, Fan Test)
    288
  - GP 6.3.9 SKEW OFFSETS Adjustment
    289
  - GP 6.3.10 ALIGN OFFSETS Adjustment
    291
  - GP 6.3.12 FIRMWARE UPGRADE Procedure
    292
  - GP 6.4 Undock the Punch (Moving the Punch to Service Position)
    293
  - GP 6.5 Dock the Punch (Moving the Punch to Operating Position)
    293
  - Operational Inspection
    294
  - Internal Inspection
    294
  - Die Set Service
    295
  - GP 6.8.1 die Set Life Expectancy
    295
  - Die Set Components
    295
  - GP 6.8.3 die Set Lubrication
    296
  - GP 6.8.4 die Set Shoulder Bolts
    297
  - GP 6.9 External Cleaning
    298
  - GP 6.10 Internal Cleaning
    298
  - GP 6.11 Base Cleaning
    299
  - GP 6.12 Chip bin Cleaning
    299
  - GP 6.13 die Guide Cleaning
    300
  - GP 6.14 Door Latch Inspection
    300
  - GP 6.15 Idler Roller and Idler Springs Inspection
    301
  - GP 6.15.1 Idler Roller Cleaning
    302
    
    GP 6.15.2 Steering Idler Roller and Springs Inspection and Cleaning
    303
    
    GP 6.16 Drive Roller and Steering Drive Roller Inspection and Cleaning
    304
    
    GP 6.17 Panel Latch Inspection
    305
    
    GP 6.18 Optical Sensor Cleaning
    308
    
    GP 6.19 Bypass Paper Path Inspection and Cleaning
    309
    
    GP 6.20 Punch Paper Path Inspection and Cleaning
    310
    
    GP 6.21 Punch Drive Cam Lubrication
    311
    
    GP 6.22 Timing Belt Inspection
    312
    
    GP 6.23 Solenoid Cleaning and Inspection
    313
    
    GP 6.24 Alignment Carriage Rails Cleaning
    314
    
    GP 6.25 Punch Clutch Inspection and Cleaning
    314
    
    GP 6.26 Diverter Solenoid Assembly Inspection
    315
    
    GP 6.27 die Set Recognition Board Clips Inspection
    316
- General Information
  
  318
  - Principle of Operation
    318
  - Punch Path
    318
    
    Single Punch
    318
    
    Double Punch (MID Punch + Trail Edge Punch)
    319
  - Bypass Path
    319
  - Glossary of Terms
    321
  - Specifications
    322
  - Die Sets
    323
    
    Die Sets List
    324
    
    Die Sets List (Cont'D)
    325
  - Tools
    326
    
    Other Recommended Tools and Supplies
    326
    
    Standard Tools (Metric)
    326
  - Lubrication
    326
  - Cleaning Materials
    327
  - Serial Numbers
    327
    
    Installation Instructions
    336
    
    Pre-Installation Checks
    336
    
    Required Parts
    337
    
    Unpacking
    338
    
    Docking Procedure
    339
    
    Die Set Installation
    341
    
    Adjusting the Height
    342
    
    Connecting the Cables
    344
    
    Upstream Cables
    344
    
    Downstream Cables
    345
    
    Power Cord
    345
    
    Final Steps
    346

Advertisement

Advertisement

Related Products

GBC Categories

Laminator Binding Machine Paper Shredder Industrial Equipment Printer Accessories

More GBC Manuals