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Summary of Contents for Macnaught RETRACTA R3 Series
- Page 1 R3 SERIES HOSE REELS INST-R3-SERIES_Issue1_2024...
- Page 2 WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Save these instructions in a safe place and on hand so they can be read when required. WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could...
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Page 3: General Safety
GENERAL SAFETY The following general warnings should be observed when installing, operating or maintaining hose reel equipment. 1. Keep the work area clean and dry. Damp or wet work areas can result in injury. 2. Keep children away from the work area. Do not allow children to handle this product. 3. -
Page 4: Technical Details
TECHNICAL DETAILS SPECIFICATIONS 1. Note: The part numbers listed below use the # symbol to represent the case colour. Example: AW420B-01 is represented in the table below by AW420#-01. 2. Note: *Part numbers that start with RY have the same specifications as part numbers that start with RO in the table. - Page 5 DIMENSIONS REEL 520mm 101mm 225mm (20.47") (3.98") (8.86") 265mm (10.43") 40mm (1.57") IMPORTANT: Drawings are not to scale.
- Page 6 BU200 WALL BRACKET Included as standard with all reels. 50mm (1.97") 123mm (4.84") BB200 BENCH MOUNT BRACKET Available as an optional accessory. IMPORTANT: Drawings are not to scale.
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Page 7: Installation Procedure
INSTALLATION PROCEDURE INSTALLATION IMPORTANT: Any installation including plumbing should be carried out by a suitably qualified person carefully following the information provided in this manual and in conformance to any applicable country, state and local regulations and laws. 1. Unpack and inspect the reel for damage. Turn by hand to check for smooth operation, pulling the hose out and recoiling it back into the reel. - Page 8 FITTING THE LOCKING BRACKET 1. Locking bracket 2. Remove the pivot tube and flip 3. Mount the reel to the wall position out of the box. over the locking bracket, placing bracket and insert the pivot tube. it on top of the wall bracket. CONNECTION - FLUIDS (COMPRESSED AIR / WATER / OIL / GREASE / WEEDICIDE / PESTICIDE / F.R.A.S.) IMPORTANT:...
- Page 9 CONNECTION - GASES (OXYACETYLENE / OXYGEN & LPG / ARGON / LPG) IMPORTANT: Only use the gas type specified for the reel in the Technical Details section of this instruction manual. IMPORTANT: Always connect the hose reel to the supply line with hose and couplers suitable for the gas, pressure and temperature.
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Page 10: Operation
4. Check the hose condition daily for wear or damage and check the swivel fitting for leakage. Replace any worn, damaged, or leaking parts with original parts from Macnaught. CAUTION: Should a gas “Flashback” occur, the swivel seals should be replaced. -
Page 11: General Maintenance
5. Any replacement of hose reel parts should be done using original spare parts (see the spare parts list). 6. We advise you to contact Macnaught for any possible anomaly and before replacing any part. 7. After every maintenance operation, ensure you replace every protection that has been removed. - Page 12 INCREASING SPRING TENSION CAUTION: Always close the supply of fluid / gas to the reel and release the line pressure / vent the hose before carrying out any maintenance on the reel. 1. Remove screws. 2. Add two complete turns. Note one click on the hub equals 90 3.
- Page 13 RACR ADJUSTMENT CONTROL INSTRUCTIONS (FOR MODELS FITTED WITH RACR) Adjustment Screw 1. Lift centre button to unlock 2. Pull hose out and latch when then lift out plug. adjustment screw appears. 3. Adjust speed as desired 4. Replace plug then press centre (Clockwise for slower return) button to lock.
- Page 14 REMOVING & REPLACING TENSION SIDE PLATE CAUTION: Always close the supply of fluid / gas to the reel and release the line pressure / vent the hose before carrying out any maintenance on the reel. Remove screws with Hold hub and the four Release spring tension.
- Page 15 GAS LEAK TEST PROCEDURE CAUTION: Always close the supply of gas to the reel and vent the hose before carrying out any maintenance on the reel. 1. Test each hose line separately and ensure all connections are tight. 2. Always close the supply of gas to the reel and vent the line before carrying out any maintenance on it.
- Page 16 HOSE REPLACEMENT – FLUIDS (Excluding Grease) (COMPRESSED AIR / WATER / OIL / WEEDICIDE / PESTICIDE / F.R.A.S.) CAUTION: Always close the supply of fluid to the reel and release the line pressure before carrying out any maintenance on the reel. Pull out hose and latch.
- Page 17 HOSE REPLACEMENT – GREASE CAUTION: Always close the supply of fluid to the reel and release the line pressure before carrying out any maintenance on the reel. Pull out hose and latch. Remove screws. Remove sideplate. Remove screws. Remove swivel. Remove cable tie.
- Page 18 HOSE REPLACEMENT – GAS (OXYACETYLENE / OXYGEN & LPG / ARGON / LPG) CAUTION: Always close the supply of gas to the reel and vent the hose before carrying out any maintenance on the reel. IMPORTANT: After replacing the hose, it is important that a leak test is performed. See Gas Leak Test Procedure section of this instruction manual.
- Page 19 SWIVEL & SWIVEL SEALS REPLACEMENT – FLUIDS (Excluding Hot Water Oil & Grease) (COMPRESSED AIR / WATER / WEEDICIDE / PESTICIDE / F.R.A.S.) CAUTION: Always close the supply of fluid to the reel and release the line pressure before carrying out any maintenance on the reel. Pull out hose and latch.
- Page 20 SWIVEL & SWIVEL SEALS REPLACEMENT – FLUIDS (HOT WATER / OIL) CAUTION: Always close the supply of fluid to the reel and release the line pressure before carrying out any maintenance on the reel. Pull out hose and latch. Remove screws. Remove screws.
- Page 21 SWIVEL REPLACEMENT – FLUIDS (GREASE) CAUTION: Always close the supply of fluid to the reel and release the line pressure before carrying out any maintenance on the reel. Pull out hose and latch. Remove screws. Remove sideplate. Remove screws. Remove swivel. Remove cable tie.
- Page 22 SWIVEL SEAL REPLACEMENT – GAS (OXYACETYLENE / OXYGEN & LPG / ARGON / LPG) CAUTION: Always close the supply of gas to the reel and vent the hose before carrying out any maintenance on the reel. CAUTION: For O-ring seal lubrication use only ‘HYPALUBE A514’ or equivalent inert lubricant when required.
- Page 23 11. Fit screws. 12. Recoil hose evenly 10. Fit side plate into reel.Fit screws.
- Page 24 SWIVEL REPLACEMENT – GAS (OXYACETYLENE / OXYGEN & LPG / ARGON / LPG) CAUTION: Always close the supply of gas to the reel and vent the hose before carrying out any maintenance on the reel. CAUTION: For O-ring seal lubrication use only ‘HYPALUBE A514’ or equivalent inert lubricant when required.
- Page 25 10. Fit new shaft. 11. Fit screws. Apply grease to o’rings (only use ‘HYPALUBE A514’ or equivalent grease). b) Fit swivel body. Remove circlip 13. Fit Hose. 14. Fit circlip. 15. Fit cable tie. 17. Fit screws. 18. Recoil hose evenly into reel. 16.
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Page 26: Exploded Parts Diagrams
EXPLODED PARTS DIAGRAMS Note: 1. Outer casing set is supplied with screws, mouth set and lower insert 2. Standard bracket not shown GENERIC SPARE PARTS Item no Description Spare part no Tension Hub Set R3THS Latch Set Included in item 3 Latching Side Plate R3LPS Inlet Side Plate... - Page 27 HOSE & HOSE STOPPER SPARE PARTS Hose Outlet Hose Stopper Hose Type Hose ID Length Hose Part No. Thread Part No. 10mm (3/8") RH35S RP156-1S Air / Water (AR) 12mm (1/2") RH22S RP156-2S 12mm (1/2") RH150S RP156-2S 10mm (3/8") RH151S RP156-1S 10mm (3/8") RH152S...
- Page 28 SWIVEL & SEAL KIT SPARE PARTS Air / Air-Water / Coolant High Pressure Hot Water Swivel Seal Kit Swivel Seal Kit Fluid / Gas Fluid / Gas Part No. Part No. Part No. Part No. Air / Water Complete - 3/8" BSPT RS116AS BS115VS High Pressure...
- Page 29 Oxyacetylene Oxygen / LPG (Propane) Swivel Seal Kit Swivel Seal Kit Fluid / Gas Fluid / Gas Part No. Part No. Part No. Part No. Oxygen / LPG Oxyacetylene RS123AS OA-1K RS123BS OLPG-1K (Propane) Argon LPG (Propane) Swivel Seal Kit Swivel Seal Kit Fluid / Gas...
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Page 30: Troubleshooting Guide
TROUBLESHOOTING GUIDE Hose does not retract correctly A) Outlet nozzle, gun or tool is too heavy. Refer to INCREASE SPRING TENSION on page 11. B) Spring is fatigued and lost tension. Reel does not latch A) Incorrect operation. Refer to REMOVE/ REPLACE TENSION SIDE PLATE on page 13. - Page 31 COMPLIANCE DECLARATION OF CONFORMITY...
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Page 33: Limited Warranty
LIMITED WARRANTY For Warranty Terms and Conditions see macnaught.com/macnaughtusa.com. For a list of Australian Service Centres see macnaught.com. - Page 34 Macnaught 1800 185 102 | sales@macnaught.com.au Macnaught Americas (813) 628-5506 | info@macnaughtusa.com This product should be disposed of according to all applicable local and national government environment regulations and guidelines.
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