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Summary of Contents for BMW i Wallbox Plus
- Page 1 BMW i Freude am Fahren BMW i Wallbox Plus / Connect Installation instructions...
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Page 3: Installation Instructions
BMW i Wallbox Plus / Connect Installation instructions... - Page 5 General criteria for selecting an installation site Specifications for the electrical connection INTEGRATION OF EXTERNAL METERS Domestic connection monitoring (post-meter fuse) Meter connection for BMW Digital Charging Service (BMW DCS) Installation of the external meters INSTALLATION Installation requirements Recommended installation positions...
- Page 6 Using the supply terminals (spring-type terminal) Terminals X1/X2 Enable input X1 RS485 connection X2 Ethernet1 connection X4 SETTINGS DIP switch settings COMMISSIONING General commissioning procedure Commissioning mode/Self-test Safety tests RFID authorisation Installing the terminal cover Installing the termination panel cover Installing the housing cover MISCELLANEOUS Dimensions...
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Page 7: Legal Information
Munich, Germany www.bmw.com Original installation instructions Copyright ©2016 BMW AG Munich This documentation contains information protected by copyright. All rights reserved, especially the right of reproduction and distribution. No part of this documentation may be reproduced (photocopying, scanning or any other procedures) or processed, copied or distributed in any form using electronic systems without the written consent of Bayerische Motorenwerke Aktiengesellschaft. -
Page 8: About This Manual
About this manual Keep this manual for the full service life of the product. Read these instructions carefully and look at the device to familiarise yourself with it before you attempt to install, operate or service it. The following special information may be displayed in this documentation or on the device to warn you of possible dangers or point to information which explains or simplifies a process. - Page 9 In rare instances this may also mean that there are differences between the description and your device. Note Your BMW dealer will be delighted to help find a qualified installation contractor.
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Page 10: Safety Information
INFORMATION Safety information Read the safety information carefully and look at the device to familiarise yourself with it before you attempt to install, operate or service it. WARNING Electrical danger! The Wallbox must be installed, commissioned and serviced by appropriately trained, qualified and authorised electricians who bear full responsibility for compliance with current standards and installation regulations. - Page 11 IMPORTANT Never clean the Wallbox using a jet of water (hosepipe, pressure washer, etc.)! Ensure that the Wallbox is not damaged by incorrect handling (housing cover, internal parts, etc.). If it is raining or snowing and the Wallbox is installed outdoors, do not open the terminal panel cover.
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Page 12: Intended Use
About this manual This manual and the functions described in it are valid for devices of the following type: BMW i Wallbox Plus BMW i Wallbox Connect This manual is designed exclusively for trained personnel. These are people who, as a result of their training, skills and experience and their knowledge of the relevant standards, can assess the work assigned to them and identify possible dangers. -
Page 13: Warranty
BMW Service can provide more information on the terms of the warranty. However, the following cases are not covered by the warranty. Defects or damage caused by installation work which was not carried out as specified in the BMW i Wallbox Plus/Connect installation instructions. -
Page 14: Displays And Controls
OVERVIEW Displays and controls BMW i Wallbox Plus – version with charging cable Functions: Charging electric or plug-in hybrid vehicles Network connection using LAN Local smartphone app RFID functionality Domestic connection monitoring (post-meter fuse) using a directly connected Modbus RTU... - Page 15 BMW i Wallbox Plus – Version with charging socket The version with a charging socket has the same functions as the version with a charging cable. The Wallbox is fitted with a charging socket including shutter (additional contact protection) to suit the national regulations of the country in which it is installed.
- Page 16 RFID functionality Domestic connection monitoring (post-meter fuse) using a directly connected Modbus RTU (RS485) or Modbus TCP electricity meter Communication module for BMW DCS (BMW Digital Charging Service) Switchover between immediate charging and smart charging (possible only when connected to BMW DCS)
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Page 17: Specifications
SPECIFICATIONS General criteria for selecting an installation site The Wallbox has been designed for indoor and outdoor use. It is therefore necessary to ensure the correct installation conditions and protection for the device at the installation site. Take into account the local electrical installation regulations, fire prevention regulations and accident prevention regulations as well as the rescue routes at the site. -
Page 18: Specifications For The Electrical Connection
Specifications for the electrical connection When it is delivered, the Wallbox is set to 10 A. Ensure that you set the maximum current to suit the installed circuit breaker using the DIP switches, see section entitled DIP switch settings. Selecting the residual-current-operated circuit breaker The supply cable must be permanently wired into the existing building installation and comply with the national statutory regulations. - Page 19 INTEGRATION OF EXTERNAL METERS To enhance the functionality of your Wallbox, it is possible to extend it with external meters. 1 Public mains supply 4 Post-meter fuse 2 Pre-meter fuse (reinforced fuse, SLS switch, 5 Meter 1 (optional, domestic connection etc.) meter) 3 Mains operator's electricity meter...
- Page 20 2. In the case of the BMW i Wallbox Connect, the phases can be assigned using the web interface. For this purpose, refer to the operating manual included, under the section “CONFIGURATION | Web Interface | Menu - Configuration | Phase assignment”.
- Page 21 The maximum fuse value must be set using the DIP switches in the connection area of the Wallbox, see section entitled DIP switch settings. The current list of supported meters can be found on the BMW i Service page for charging products at https://charging.bmwgroup.com/web/wbdoc/. DIP switch settings The use of the domestic connection monitoring...
- Page 22 The current list of supported meters can be found on the BMW i Service page for charging products at https://charging.bmwgroup.com/web/wbdoc/.
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Page 23: Installation Requirements
INSTALLATION Note The maximum charging current of the Wallbox on delivery is set to 10 A. Installation requirements Follow the local installation regulations. The electrical connection (supply cable) must be prepared. Acclimatisation: If there is a temperature difference of more than 15 °C between transport and the installation site, the Wallbox must be acclimatised unopened for at least two hours. -
Page 24: Recommended Installation Positions
Recommended installation positions When selecting the installation position, taken note of the position of the charge connector on your vehicle and the direction in which you normally park it. Examples: BMW i3 BMW PHEV 1 Recommended installation position 2 Alternative installation position... -
Page 25: Required Distance
Required distance The distance shown below (hatched area) will ensure easy installation and operation of the Wallbox. If several Wallboxes are installed next to each other, a distance of at least 200 mm (8") must be left between them. Note The installation height must be complied with to meet the requirements for both indoor and outdoor use. -
Page 26: Removing The Housing Cover
Removing the housing cover 1. Press the two interlocks 1 for the housing cover on the underside of the Wallbox upwards. The housing cover should then jump out slightly at the bottom. 2. Swing the housing cover forwards a little on the underside 2. -
Page 27: Removing The Termination Panel Cover
Removing the termination panel cover 1. Undo the four screws used to secure the termination panel cover 1. Danger of damage. Electronic components may be destroyed if touched. Before handling modules, perform an electrical discharge process by touching a metallic earthed object. -
Page 28: Removing The Terminal Cover
Removing the terminal cover WARNING Electrical danger. The terminal cover may be opened only by authorised electricians with the appropriate training and qualifications. 1. Undo the to fastening screws on the terminal cover 1. 2. Remove the terminal cover over the supply terminals. -
Page 29: Surface-Mounted Cable Routing - Cable Inlet From Below
Surface-mounted cable routing – cable inlet from below 1. Route the supply cable in a loop to the cable gland 2. Comply with the maximum bending radii of the cable. Cable inlet from behind – cable in the wall Note The cable is to be inserted straight out of the wall into the rear of the device. -
Page 30: Cable Openings
Cable openings Break off cable openings 1. Place the housing on a stable surface. 2. Carefully remove the required cable openings using a hammer and slot head screwdriver. 3. Then insert the appropriate bushings, cable glands or double membrane seals. 4. -
Page 31: Installing The Wallbox
Installing the Wallbox The supplied fastening material is suitable for concrete, brick and wood (without wall plugs). A suitable fastening method must be selected for other surfaces. Note The fastening materials must be provided by the customer for different surfaces. Correct installation is essential and is not the responsibility of the device manufacturer. - Page 32 Installation on cavity walls For installation on cavity walls, at least two fastening screws, for example 1 and 2, must be fastened to a solid element in the wall. Special cavity wall plugs must be used for the other fastening screws. Note For installation on cavity walls, it must be ensured that the structure has an adequate...
- Page 33 Cable routing from above/below 1. Route the supply cable through the cable gland and tighten the gland. The cable sheath 1 must be visible in the connection zone. Cable routing from behind (in wall) 1. The supply cable must be routed through the bushing/double membrane seal 1 as shown in the illustration.
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Page 34: Securing The Wallbox
Securing the Wallbox 1. After inserting the cable, attach the Wallbox to the two top wafer-head screws 1 and 2. Note Ensure that the supply cable is correctly routed to the rear and is not jammed. 2. Tighten the wafer-head screws 1 and 2. 3. -
Page 35: Connection Diagram With Open Termination Panel Cover
ELECTRICS Connection diagram with open termination panel cover 1 Mains connection outer conductor 1 T1 Service button 2 Mains connection outer conductor 2 LED Status LED, internal 3 Mains connection outer conductor 3 X1 Enable input N Mains connection, N conductor X2 RS485 connector PE mains connection, PE conductor X3 Diagnostic connector, RJ45... -
Page 36: Connecting The Supply Cable
Connecting the supply cable 1. Cut the connecting wires to the appropriate length. They should be kept as short as possible. Note The PE conductor must be longer than the other conductors. 2. Strip approximately 12 mm of insulation of the connecting wires. -
Page 37: Using The Supply Terminals (Spring-Type Terminal)
Using the supply terminals (spring-type terminal) IMPORTANT This terminal is not a clamp-type terminal and must be activated for the connection. If the terminal is not completely opened before the cable is connected, it is possible that the device will function when it is commissioned but is then damaged during the first charging cycle with high current through overheating. - Page 38 Close the supply terminal 1. Pull the screwdriver fully out of the terminal to close the contract. 2. Check that the connecting wire is secure. 3. Connect the other connecting wires in the same way. Terminals X1/X2 Terminal data for X1/X2 Spring-type terminals Cross-section (min.-max.): 0.08 –...
- Page 39 Enable input X1 The enable input is designed for use with a floating contact. Using the enable input, it is possible to control the Wallbox using external components (for example an external key switch, ripple control receiver from the power supplier, domestic controller, time switch, combination lock, photovoltaic system, etc.).
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Page 40: Schematic Diagram
RS485 connection X2 Note A detailed description for using this function is provided in the section entitled Domestic connection monitoring (post-meter fuse). Schematic diagram 5 Meter 1 (domestic connection meter) 7 Wallbox connection terminal block 6 Meter 2 (optional, photovoltaic meter) The RS485 connection X2 is used for communicating with up to two smart electricity meters using the Modbus protocol (for a list of supported types and the corresponding parameters and terminal assignments for the installed meter, see section entitled... -
Page 41: Colour Coding
Ethernet1 connection X4 The Ethernet1 connection takes the form of a terminal block in LSA+® form. Permanently wired communication can be enabled using the Ethernet1 connection. This is required for BMW DCS (BMW Digital Charging Service) or fleet solutions. Colour coding... -
Page 42: Recommended Tool
Terminal data: Category Diameter of wire Diameter of insulation Rigid cable 0.36 mm (AWG 27) 0.7 – 0.75 mm Cat 5e / Cat 6 STP 0.4 – 0.64 mm 0.7 – 1.4 mm (AWG 26 – AWG 22) Cat 6 STP 0.51 –... -
Page 43: Dip Switch Settings
SETTINGS DIP switch settings Note Changes to the DIP switch settings do not take effect until the Wallbox has been restarted! To do this, press the Service button for 1 second or switch the supply voltage off and on again. IMPORTANT If the Service button is pressed for too long (around 5 seconds), the RFID cards may be deleted. -
Page 44: Control Functions
Control functions Function DIP switch Illustration DSW1.1 ON = yes External enable input [X1] is used. DSW1.2 ON = yes Domestic connection monitoring is used (RS485 connection [X2] with Modbus functionality). DSW1.3 ON = yes Activate SmartHome and app interface via UDP . - Page 45 Post-meter fuse on the domestic installation (DSW1 and DSW 2) DSW2.7 (OFF) DSW2.7 (ON) Current value DIP switch Figure (DSW1) DSW2.7 DSW1.4 DSW1.5 25 A 35 A 50 A 63 A 80 A 100 A 125 A 150 A...
- Page 46 Maximum charge current (DSW1) The following DIP switches can be used only to set a maximum value for the charging current which is less than or equal to the operating current shown on the rating plate. Current DIP switch Illustration DSW1.6 DSW1.7 DSW1.8...
- Page 47 DSW2.4 = Address bit 2 (value=8) Address = 10 + 1 + 2 + 4 + 0 = 17 Note: Function is possible only with BMW i Wallbox and BMW i Wallbox Plus. IP address (BMW i Wallbox Connect) Note The IP address of the Wallbox Connect is assigned only by DHCP .
- Page 48 Commissioning mode (DSW2.8) DSW2.8 ON = yes Activate commissioning mode, see section entitled Commissioning mode/Self-test.
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Page 49: General Commissioning Procedure
COMMISSIONING General commissioning procedure Clean the connection zone (remove material residues and dirt). Before commissioning the device check that all screw and terminal connections are tight. Check that all the cable glands that are not in use have been properly sealed with blind plugs or blind glands. -
Page 50: Safety Tests
Disabling the commissioning mode 1. Set DIP switch DSW2.8 to OFF again. 2. Conduct a reset of the Wallbox. Press the Service button for 1 second (signal tone) for this purpose or switch the supply voltage off and on again. The Wallbox will power up in operating mode and is then ready for use. -
Page 51: Installing The Terminal Cover
Installing the terminal cover Fastening screws 1. Install the terminal cover 1 again using the two fastening screws if they have been removed. -
Page 52: Installing The Termination Panel Cover
Installing the termination panel cover Note Confirm that an up-to-date version of the software is available before you install the terminal panel cover. For further information see section entitled SOFTWARE UPDATE. Note The Wallbox must not be permanently commissioned if this cover is missing or damaged. Alternative covers must not be used. -
Page 53: Installing The Housing Cover
Installing the housing cover Note This cover is not relevant for the safe operation of the Wallbox. Attach the housing cover 1. Attach the housing cover at the top and ensured that the hooks on the housing cover are correctly attached 1. 2. - Page 54 MISCELLANEOUS Dimensions Dimensions in millimetres...
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Page 55: Technical Data
Technical data Electrical data Cable feed: Surface-mounted or flush-mounted Connection cross-section: Minimum cross-section (depending on the cable and routing method): - 5 x 2.5 mm² (16 A rated current) - 5 x 6.0 mm² (32 A rated current) Supply terminals: Connection cable: - Rigid (min.-max.): 0.2 –... -
Page 56: Electrical Data
Electrical data Version with charging cable: Type 2 cable: up to 32 A/400 VAC (see model plate for rating) to EN 62196-1 and EN 62196-2 Protection class: Device's IP protection class: IP54 Protection against mechanical impact: IK08 Interfaces Enable input [X1]: Enable input for external authorisation: Connection cable: - Cross-section (min.-max.): 0.08 –... - Page 57 Ambient conditions Operating temperature at 16 A: -25 °C to +50 °C No direct sunshine Operating temperature at 32 A: -25 °C to +40 °C No direct sunshine Temperature properties: This is not a safety device, it is just an operating function.
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Page 58: Maintenance
MAINTENANCE Replacing the fuse Fuse Current/Voltage Types Dimensions 6.3 A / 250 V Slow-action with high 5 x 20 mm fuse shut-down capacity (>1500 A) (T) (H) WARNING Electrical danger. The terminal cover may only be opened by authorised electricians with the appropriate training and qualifications. - Page 59 DISPOSAL After correctly decommissioning the device, please have it disposed of by the service department in compliance with current waste disposal regulations. Disposal information The symbol of the waste bin with a line through it indicates that electrical and electronic devices including accessories must be disposed of separately from general household waste.
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Page 60: Software Update
Note It is also possible to complete a remote software update for the BMW i Wallbox Connect, refer to the operating manual, section entitled "Menu - System". -
Page 61: Product Information Page
PRODUCT INFORMATION PAGE This telecommunications equipment complies with the NTC requirement. - Page 62 INDEX About this manual................................. 12 BMW i Wallbox Connect overview........................... 16 BMW i Wallbox Plus overview........................... 14 Cable inlet from above..............................28 Cable inlet from the rear............................. 29 Charging socket................................15 Circuit breaker................................18 Commissioning................................49 Commissioning mode / Self-test..........................49 Connection diagram with open termination panel cover...................
- Page 63 Legal information................................7 Mains isolation device..............................18 Modbus.................................... 40 Package.................................... 13 Prepare cable inlet................................ 30 Program RFID cards..............................50 Recommended installation positions........................24 Remove the housing cover............................26 Remove the terminal cover............................28 Remove the termination panel cover........................27 Required distance................................. 25 Residual-current-operated circuit breaker......................
- Page 68 Mehr über BMW www.bmw.de www.bmw.com Freude am Fahren 100649 IA BMW i Wallbox Plus/Connect EUR...
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