MQ Power GA6HR Operation Manual

MQ Power GA6HR Operation Manual

Portable generators

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OPERATION MANUAL
MODEL GA6HR/GA6HRS
PORTABLE GENERATORS
(HONDA GX340RT2EDN2/GX340RT2EDE2
GASOLINE ENGINES)
Revision #5 (08/30/23)
To find the latest revision of this publication or
associated parts manual, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION MANUAL MODEL GA6HR/GA6HRS PORTABLE GENERATORS (HONDA GX340RT2EDN2/GX340RT2EDE2 GASOLINE ENGINES) Revision #5 (08/30/23) To find the latest revision of this publication or associated parts manual, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2: Proposition 65/Start Fires Warnings

    A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. PAGE 2 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 3: Table Of Contents

    Preparation for Long-Term Storage ....... 26 Maintenance ............ 27–31 Generator Wiring Diagram (GA6HR) ..... 32 Generator Wiring Digram (GA6HRS) ....33 Troubleshooting (Engine) ........ 34–35 Troubleshooting (Generator) ......... 36 GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 3...
  • Page 4: Nameplate/Safety Information

    #8 MINIMUM GROUND ROD FOR EARTH GROUND CONNECT TO BUILDING GROUND IF REQUIRED FOR FURTHER GROUNDING 8 FT. MINIMUM INSTRUCTIONS, READ MANUAL REFERENCE NEC 250-52(C) D9531100104 PAGE 4 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 5: Safety Information

    COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 5...
  • Page 6 „ ALWAYS know the location of the nearest fi re extinguisher. „ ALWAYS know the location of the nearest fi rst aid kit. PAGE 6 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 7 A spark arrester is a device designed „ Store fuel in appropriate containers, in well-ventilated areas and away from sparks and fl ames. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 7...
  • Page 8 „ ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gasses. PAGE 8 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 9 „ Use one point suspension hook and lift straight upwards. „ DO NOT lift machine to unnecessary heights. „ ALWAYS tie down equipment during transport by securing the equipment with rope. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 9...
  • Page 10 The label must remain with the engine for its entire life. If a replacement emission label is needed, please contact your authorized Honda Engine Distributor. PAGE 10 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 11: Specifications (Generator)

    7-1/2" (L) X 5"(W) X 7-1I4"(H) NOTICE In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 11...
  • Page 12: Specifications (Engine)

    Generally, the engine's output power will decrease 3-1/2% for each 1000 feet (305 meters) of altitude above sea level, and 1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C). PAGE 12 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 13: Dimensions

    Figure 2. Dimensions Table 3. Generator Dimensions REFERENCE DESCRIPTION DIMENSIONS: IN. (MM) LETTER HEIGHT (LIFTING BALE) 34.1 (865) HEIGHT (FRAME) 29.7 (755) LENGTH 29.9 (760) WIDTH 30.9 (785) GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 13...
  • Page 14: Installation

    (#8 MINIMUM) GROUND ROD FOR EARTH GROUND CONNECT TO GENERATOR BUILDING GROUND GROUND LUG IF REQUIRED 8 FT. MINIMUM REFERENCE NEC 250-52(C) Figure 3. Generator Grounding PAGE 14 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 15 Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 15...
  • Page 16: General Information

    „ 23 Amp Main Circuit Breaker. „ AC Voltmeter „ Idle Control Switch „ Full Power Switch „ Operation Switch „ Hour Meter „ Start Switch (GA6HRS only) PAGE 16 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 17: Components (Generator)

    (ground rod). The automatic idle control automatically engages under a no-load condition. With the automatic idle control switched “ON”, the engine revolutions will automatically GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 17...
  • Page 18 NOTICE When the full power switch is in the 120V position, the 240V twist-lock receptacle cannot be used.. PAGE 18 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 19 Placing the generators on level ground generator/welder is in use. Always allow time for engine will ensure that the low oil sensor will function properly. to cool before servicing. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 19...
  • Page 20: Inspection/Setup

    100 ft. 1800 3600 150 ft. 100 ft. 65 ft. 2400 4800 125 ft. 75 ft. 50 ft. CAUTION: Equipment damage can result from low voltage. PAGE 20 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 21 4. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. DO NOT fill the tank beyond capacity. Wipe up any spilled fuel immediately! Figure 10. Engine Oil Dipstick Removal GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 21...
  • Page 22: Operation

    DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible.. 2. Place the choke lever (Figure 15) in the CLOSED position if starting a cold engine. PAGE 22 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 23 When the load is not in use, the engine speed will drop back to the idle mode after about 3 seconds. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 23...
  • Page 24 14. Read voltmeter on front panel of generator (Figure 25) and verify that 240 VAC is displayed. Using an external voltmeter as shown in Figure 25, verify that 240 VAC is PAGE 24 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 25: Shutdown

    3. Let engine run at idle with no load for 2-3 minutes. 4. To shut-down the engine, place the generator's operation switch (Figure 28) in the OFF position). GA6HR Figure 30. Operation Switch (Emergency) GA6HRS GA6HR GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 25...
  • Page 26: Preparation For Long-Term Storage

    „ Clean all external parts of the generating set with a cloth. „ Cover the generating set and store in a clean, dry place. PAGE 26 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 27: Maintenance

    Refer to the HONDA Shop Manual for service procedures. (3) For commercial use, log hours of operation to determine proper maintenance intervals. (4) Charcoal canister is maintenance free (non-servicable). Replace only if damaged. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 27...
  • Page 28 3. Next, remove, inspect and clean the fuel strainer 5. Install drain bolt with sealing washer and tighten (Figure 31) with solvent. securely. Figure 31. Fuel Strainer Figure 33. Draining Engine Oil PAGE 28 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 29 5. Reinstall the spark arrester and muffler protector in reverse order of disassembly. SQUEEZE SOLVENT THOROUGHLY Figure 35. Cleaning Foam Element GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 29...
  • Page 30 2. Place the main circuit breaker (Figure 39) in the ON position. Figure 38. Battery Connections Figure 39. Circuit Breaker ON (GFCI Test) PAGE 30 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 31 DO NOT operate the generator if this test fails. Consult a qualified electrician for repair or replacement of the GFCI module. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 31...
  • Page 32: Generator Wiring Diagram (Ga6Hr)

    GENERATOR WIRING DIAGRAM ( GA6HR ) Figure 46. Generator Wiring Diagram (GA6HR) PAGE 32 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 33: Generator Wiring Digram (Ga6Hrs)

    GENERATOR WIRING DIGRAM ( GA6HRS ) Figure 47. Generator Wiring Diagram (GA6HRS) GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 33...
  • Page 34: Troubleshooting (Engine)

    Fuel fi lter/lines clogged? Replace fuel fi lter. Fuel tank cap breather hole clogged? Clean or replace fuel tank cap. Air in fuel line? Bleed fuel line. PAGE 34 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 35 Check cable connections. Charge or replace Will not start, no power with key ON. Battery disconnected or discharged? (if applicable) battery. Ignition switch/wiring defective? Replace ignition switch. Check wiring. GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 35...
  • Page 36: Troubleshooting (Generator)

    Does not decelerate but has Defective solenoid? Check or replace solenoid. "VOLTAGE OUTPUT". Idle control device Check or replace idle control malfunction? device. PAGE 36 — GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23)
  • Page 37 NOTES GA6HR/GA6HRS 60 HZ GENERATOR • OPERATION MANUAL — REV. #5 (08/30/23) — PAGE 37...
  • Page 38 Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations. Manufactured for MQ Power Inc. DENYO MANUFACTURING CORP.

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