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Quincy Compressor QSI 440 Manual
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Quincy Compressor QSI 440 Manual

Quincy Compressor QSI 440 Manual

Direct drive industrial air compressor
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QSI
440/500
®
Direct Drive Industrial Air Compressor
Parts Manual
This manual contains important safety information and should be made available to
all personnel who operate and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on this equipment.
Manual No. 65043-GA
November 2003 Edition

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Summary of Contents for Quincy Compressor QSI 440

  • Page 1 440/500 ® Direct Drive Industrial Air Compressor Parts Manual This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment. Manual No.
  • Page 3 Recommended Spare Parts ......................3 Reservoir Group ........................34-35 Serial Number Identification ......................1 Shaft Seal Kit ..........................4 & 6 Solenoid Valve Group (Power$ync) ....................32 Water Piping Group ........................33 Web$ync Communications Group ....................13 ® ® Quincy Compressor - QSI 440/500...
  • Page 5 3. State the exact quantity needed. 4. State the preferred type of transportation. All replacement parts are to be ordered through an authorized distributor. Insist on Genuine Quincy Parts only! Failure to do so may void your warranty. Quincy Compressor - QSI 440/500 ®...
  • Page 6 Synthetic fluids other than QuinSyn brand(s) may not be compatible with components used in Quincy Compressor products. If it is deemed necessary to convert a Quincy compressor or vacuum pump to a synthetic other than QuinSyn brand, please contact an authorized Quincy Compressor distributor.
  • Page 7 (If non-food main power supply. grade fluid is used). Air used for these processes must meet OSHA 29CFR1910.134 or FDA 21CFR178.3570 standards. Quincy Compressor - QSI 440/500 ® ®...
  • Page 8 129619 SLINGER 129618 SEAL-SHAFT 129620 SEAL-WEAR RING Reference Instruction Manual to install compressor shaft seal. Tool Kit 140414 for 255 mm shaft seal and wear ring installation can be purchased from Quincy Compressor. Quincy Compressor - QSI 440/500 ® ®...
  • Page 9 O-RING, VITON, 0.35 I.D. 140406-908 O-RING, VITON, 0.64 I.D. * Items not sold separately, must be ordered as a complete airend. ** Quantity as required. @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 10 129619 SLINGER 129618 SEAL-SHAFT 129620 SEAL-WEAR RING Reference Instruction Manual to install compressor shaft seal. Tool Kit 140414 for 255 mm shaft seal and wear ring installation can be purchased from Quincy Compressor. Quincy Compressor - QSI 440/500 ® ®...
  • Page 11 O-RING, VITON, 0.35 I.D. 140406-908 O-RING, VITON, 0.64 I.D. * Items not sold separately, must be ordered as a complete airend. ** Quantity as required. @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 12 HUB-COUPLING, MOTOR SIDE ( INCLUDES SET SCREW 128387-208 HUB-COUPLING, MOTOR SIDE ( ) (125 , TEFC INCLUDES SET SCREW MOTOR 128387-502 BOLT KIT-DRIVE COUPLING (@ 30 @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 13 CLAMP-PIPE, 3.00 123478-N15 SCREW-CAP, 1/2-13 UNC X 1.50, GRADE 5 (@ 55 124364-N02 NUT-HEX, 1/2-13 UNC OMPONENT AINTENANCE ARTS 140509G300 GASKET-COUPLING 21702-1 RETAINER-COUPLING GASKET @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 14 122377 GASKET 123478-L12 SCREW-CAP, 3/8-16 UNC X 1.00, GRADE 5 (@ 23 OMPONENT AINTENANCE ARTS 122375-050 KIT-HEAD ASSEMBLY 124970 SPRING 123467 KIT-SPRING RETURN DIAPHRAGM @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 15 DIAPHRAGM-INLET VALVE 124368-N02 NUT-JAM, 1/2-13 UNC 2719 PLUG-PIPE, HEX SOCKET, 0.25 NPT 123115-08C LOCKWASHER, 0.50 123478-N16 SCREW-CAP, 1/2-13 UNC X 1.75, GRADE 5 (@ 55 @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 16 SCREW-CAP, 1/2-13 UNC X 1.75, GRADE 5 (@ 55 20680 HOOD-AIR FILTER ( USED ONLY ON UNITS LESS CABINET OMPONENT AINTENANCE ARTS 23458-2 ELEMENT-AIR FILTER 121291 VALVE-DUST EVACUATOR @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 17 SCREW-SET, #10 UNF X 0.38, NYLON 143188-075 STANDOFF-THREADED, 10-32 X 0.75 123200-F07 SCREW-PAN HEAD, #8-32 UNC X 0.50 OPTIONS 144217-1 WEB$YNC-LOGGING/TRENDING 144217-2 WEB$YNC-E-MAIL/PAGE 144217-3 WEB$YNC-MODBUS GATEWAY * Web$ync option available with Power$ync option only. Quincy Compressor - QSI 440/500 ® ®...
  • Page 18 NNUNCIATOR ROUPS STANDARD 143815 Quincy Compressor - QSI 440/500 ® ®...
  • Page 19 SWITCH-DIFFERENTIAL PRESSURE (19 142125-2 NIPPLE-BRASS, EXTRA STRONG, 0.25 NPT X 1.25 140686 DECAL-ANNUNCIATOR, AUTO DEMAND 140687 DECAL-ANNUNCIATOR, LEAD/LAG 140688 DECAL-SWITCH, LOAD/NO LOAD - MODULATION @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 20 NNUNCIATOR ROUPS OWER 129591-009/-010 Quincy Compressor - QSI 440/500 ® ®...
  • Page 21 NIPPLE-BRASS, EXTRA STRONG, 0.25 NPT X 1.25 123200-F09 SCREW-PAN HEAD, #8-32 UNC X 0.63 140662-E03 SCREW-PAN HEAD, #6 UNC X 0.25 OMPONENT AINTENANCE ARTS 140734-001 BATTERY-LITHIUM @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 22 PLC C TARTING ROUPS TANDARD ONTROL & ACROSS THE LINE DELTA PIX5090 ® ® Quincy Compressor - QSI 440/500...
  • Page 23 *** Item 10 (current transformer) used only on units with drive motor overload relay p/n 143780-01 (reference item 9 p/n’s). All 200 volt units & 230 volt/125 psi (125 hp) units are wired for remote start (items 8 & 9 not used on these units). ® ® Quincy Compressor - QSI 440/500...
  • Page 24 TARTING ROUPS OWER & ACROSS THE LINE DELTA ® ® Quincy Compressor - QSI 440/500...
  • Page 25 **** Quantity will vary depending on options selected. All 200 volt units & 230 volt/125 psi (125 hp) units are wired for remote start (items 8 & 9 not used on these units). ® ® Quincy Compressor - QSI 440/500...
  • Page 26 128413-353 128413-503 VOLT 128413-355 128413-505 VOLT RANSFORMER USES RIMARY & P TANDARD OWER & & 128857-006 128857-017 VOLT 128857-005 128857-007 VOLT 128857-004 128857-005 VOLT 128857-004 128857-012 VOLT 128857-014 128857-015 VOLT 128857-011 128857-004 VOLT Quincy Compressor - QSI 440/500 ® ®...
  • Page 27 , 125 , 110 , 125 (100 (125 (100 (125 143780-01 143780-09 VOLT 143780-01 143780-01 143780-06 143780-07 VOLT 143780-01 143780-01 143780-06 143780-07 VOLT 143780-09 143780-09 143780-06 143780-07 VOLT 143780-08 143780-08 143780-05 143780-06 VOLT Quincy Compressor - QSI 440/500 ® ®...
  • Page 28 VALVE-SOLENOID, 2-WAY 125936-001 NIPPLE-PIPE, 0.75 NPT X CLOSE 22014 MUFFLER-BLOWDOWN VALVE 50.0 124435-003 TUBING-NYLON, 0.25 O.D. 124349-004 FITTING-ELBOW, 90° MALE, 0.25 TUBE X 0.125 NPT 128885-003 FITTING-MALE CONNECTOR, 0.25 TUBE X 7/16-20 ( RING Quincy Compressor - QSI 440/500 ® ®...
  • Page 29 O-RING, BUNA-N, 0.18 I.D. 143316-050 KIT-LINE FILTER ( INCLUDES ELEMENT SEAL FILTER ELEMENT @ Indicates torque value in foot pounds (lubricated threads). * Units with lead/lag option require additional parts as noted on drawing. Quincy Compressor - QSI 440/500 ® ®...
  • Page 30 FITTING-MALE CONNECTOR, 0.25 TUBE X 7/16-20 ( RING 124393-010 FITTING-MALE CONNECTOR, 0.38 TUBE X 0.12 NPT 20201 FITTING-TEE, 0.25 TUBE X 0.12 NPT X 0.12 NPT 126354-005 FITTING-FEMALE CONNECTOR, 0.25 TUBE X 0.25 NPT Quincy Compressor - QSI 440/500 ® ®...
  • Page 31 O-RING, BUNA-N, 0.18 I.D. 143316-050 KIT-LINE FILTER ( INCLUDES ELEMENT SEAL FILTER ELEMENT @ Indicates torque value in foot pounds (lubricated threads). * Units with lead/lag option require additional parts as noted on drawing. Quincy Compressor - QSI 440/500 ® ®...
  • Page 32 128885-003 FITTING-MALE CONNECTOR, 0.25 TUBE X 7/16-20 ( RING 124393-010 FITTING-MALE CONNECTOR, 0.38 TUBE X 0.12 NPT 124393-005 FITTING-MALE CONNECTOR, 0.25 TUBE X 0.25 NPT 126354-005 FITTING-FEMALE CONNECTOR, 0.25 TUBE X 0.25 NPT Quincy Compressor - QSI 440/500 ® ®...
  • Page 33 INCLUDES ELEMENT SEAL FILTER ELEMENT 123157-008 O-RING, BUNA-N, 0.18 I.D. @ Indicates torque value in foot pounds (lubricated threads). * Quantity may vary. Reference drawing for requirement. ** These items used only on wye-delta units. Quincy Compressor - QSI 440/500 ® ®...
  • Page 34 MUFFLER-BLOWDOWN VALVE 53.0 124435-003 TUBING-NYLON, 0.25 O.D. 124349-004 FITTING-ELBOW, 90° MALE, 0.25 TUBE X 0.125 NPT 128885-003 FITTING-MALE CONNECTOR, 0.25 TUBE X 7/16-20 ( RING 124393-010 FITTING-MALE CONNECTOR, 0.38 TUBE X 0.12 NPT Quincy Compressor - QSI 440/500 ® ®...
  • Page 35 KIT-LINE FILTER ( INCLUDES ELEMENT SEAL FILTER ELEMENT @ Indicates torque value in foot pounds (lubricated threads). * Quantity may vary. Reference drawing for requirement. ** These items used only on wye-delta units. Quincy Compressor - QSI 440/500 ® ®...
  • Page 36 15.0 140620-003 TUBING-NYLON, BLACK, 0.25 O.D. OMPONENT AINTENANCE ARTS 143114K02 KIT-POWER$YNC SOLENOID BANK @ Indicates torque value in foot pounds (lubricated threads). * Reference Power$ync, with lift valves Control Piping Groups for location. ® ® Quincy Compressor - QSI 440/500...
  • Page 37 123478-K14 SCREW-CAP, 5/16-18 UNC X 1.25, GRADE 5 (@ 13 110428W031 WASHER-FLAT, 0.31 124364-K02 NUT-HEX, 5/16-18 UNC 126020-034 NIPPLE-PIPE, GALVANIZED, 1.00 NPT X 5.00 @ Indicates torque value in foot pounds (lubricated threads). ® ® Quincy Compressor - QSI 440/500...
  • Page 38 ESERVOIR ROUP 140030-006 Quincy Compressor - QSI 440/500 ® ®...
  • Page 39 123115-12C LOCKWASHER, 0.75 140406-920 O-RING, VITON, 1.48 I.D. 140406-924 O-RING, VITON, 1.72 I.D. 140406-908 O-RING, VITON, 0.64 I.D. ( 9/3, FOR ITEM NOT SHOWN @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 40 OOLER ROUP COOLED 140045-001 Quincy Compressor - QSI 440/500 ® ®...
  • Page 41 NUT-HEX, 1/2-13 UNC 123115-08C LOCKWASHER, 0.50 123478-L12 SCREW-CAP, 3/8-16 UNC X 1.00, GRADE 5 (@ 23 22456 NUT-GRIP, 1/4-20 UNC 120686 NUT-SPEED, 5/16-18 UNC @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 42 IPING ROUPS COOLED ACROSS THE LINE 140000-001/-002 Quincy Compressor - QSI 440/500 ® ®...
  • Page 43 STANDARD CONTROL 125940-038 NIPPLE-PIPE, 2.00 NPT X 5.50 (P OWER YNC CONTROL OMPONENT AINTENANCE ARTS 124827-052 KIT-MOISTURE SEPARATOR ( INCLUDES ITEM 124827-051 GASKET-MOISTURE SEPARATOR @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 44 IPING ROUPS COOLED DELTA 140001-001 Quincy Compressor - QSI 440/500 ® ®...
  • Page 45 4717 BUSHING-PIPE, 0.75 NPT X 0.25 NPT OMPONENT AINTENANCE ARTS 128691-052 KIT-MINIMUM PRESSURE CHECK VALVE 124827-052 KIT-MOISTURE SEPARATOR ( INCLUDES ITEM 124827-051 GASKET-MOISTURE SEPARATOR @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 46 IPING ROUP WATER COOLED ACROSS THE LINE 140035-001 Quincy Compressor - QSI 440/500 ® ®...
  • Page 47 BONNET-COOLER, IN/OUT END 22708-727 GASKET-COOLER, IN/OUT END 22708-726 BONNET-COOLER, RETURN END 22708-728 GASKET-COOLER, RETURN END 124827-052 KIT-MOISTURE SEPARATOR ( INCLUDES ITEM 124827-051 GASKET-MOISTURE SEPARATOR @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 48 IPING ROUP WATER COOLED DELTA 140036-001 Quincy Compressor - QSI 440/500 ® ®...
  • Page 49 BONNET-COOLER, IN/OUT END 22708-727 GASKET-COOLER, IN/OUT END 22708-726 BONNET-COOLER, RETURN END 22708-728 GASKET-COOLER, RETURN END 124827-052 KIT-MOISTURE SEPARATOR ( INCLUDES ITEM 124827-051 GASKET-MOISTURE SEPARATOR @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 50 LUID IPING ROUP COOLED 140770-001 Quincy Compressor - QSI 440/500 ® ®...
  • Page 51 O-RING/FACE SEAL, VITON, 1.18 I.D. 140406-920 O-RING, VITON, 1.48 I.D. 125657-067 KIT-THERMOSTATIC VALVE ( D, E, & F) INCLUDES ITEMS 125657-068 ELEMENT-THERMOSTATIC VALVE 125657-051 GASKET/O-RING, THERMOSTATIC VALVE 125657-052 SEAL-THERMOSTATIC VALVE 140406-908 O-RING, VITON, 0.64 I.D. Quincy Compressor - QSI 440/500 ® ®...
  • Page 52 LUID IPING ROUP WATER COOLED 140659-012 Quincy Compressor - QSI 440/500 ® ®...
  • Page 53 125657-052 SEAL-THERMOSTATIC VALVE 22708-725 BONNET-COOLER, IN/OUT END 22708-727 GASKET-COOLER, IN/OUT END 22708-726 BONNET-COOLER, RETURN END 22708-728 GASKET-COOLER, RETURN END 140406-908 O-RING, VITON, 0.64 I.D. @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 54 ABINET ROUP COOLED 140016-001 Quincy Compressor - QSI 440/500 ® ®...
  • Page 55 SCREW-CAP, ZINC, 5/16-18 UNC X 1.00, GRADE 5 (@ 13 127623 LATCH-DOOR, QUARTER TURN 140061 SCREW-HEX, 5/16-18 UNC X 0.75, GRADE 5 (@ 13 @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 56 ABINET ROUP COOLED LOW SOUND 140018-001 Quincy Compressor - QSI 440/500 ® ®...
  • Page 57 123115-05Z LOCKWASHER-ZINC, 0.31 142578-K12 SCREW-CAP, ZINC, 5/16-18 UNC X 1.00, GRADE 5 (@ 13 140061 SCREW-HEX, 5/16-18 UNC X 0.75, GRADE 5 (@ 13 @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 58 ABINET ROUPS WATER COOLED 144525 Quincy Compressor - QSI 440/500 ® ®...
  • Page 59 FUSE (2 1/4 VOLT 128857-005 FUSE (2 1/2 ) (415 VOLT 128857-012 FUSE (2 ) (460 VOLT 128857-030 FUSE (1 4/10 ) (575 VOLT @ Indicates torque value in foot pounds (lubricated threads). Quincy Compressor - QSI 440/500 ® ®...
  • Page 60 LABEL-GENUINE QUINCY COMPONENTS 22177 TAG-FLUID TYPE SHIPPED WITH UNIT 110690-001 ENVELOPE-PLASTIC 141250 TAG-CAUTION, JOG MOTOR 129785-500 DECAL-QSI 500 QUINCY 129785-440 DECAL-QSI 440 QUINCY 142325 DECAL-FLUID LEVEL 113058 DECAL-CONTROL PANEL (UL LISTED 140386 DECAL-DANGER, AUTO START ( OPTIONAL 144048 DECAL-THIS MACHINE PROTECTED WITH QUINSYN PLUS ®...
  • Page 61 LABEL-GENUINE QUINCY COMPONENTS 22177 TAG-FLUID TYPE SHIPPED WITH UNIT 110690-001 ENVELOPE-PLASTIC 141250 TAG-CAUTION, JOG MOTOR 129785-500 DECAL-QSI 500 QUINCY 129785-440 DECAL-QSI 440 QUINCY 141251 TAG-PLUGS REMOVED... 142325 DECAL-FLUID LEVEL 113058 DECAL-CONTROL PANEL (UL LISTED DECAL-DANGER, AUTO START ( 140386 OPTIONAL...
  • Page 62 ONTROL CHEMATIC ACROSS THE LINE 140410 Quincy Compressor - QSI 440/500 ® ®...
  • Page 63 ONTROL CHEMATIC DELTA 143301-2 Quincy Compressor - QSI 440/500 ® ®...
  • Page 64 ONTROL CHEMATIC OWER LESS LIFT VALVES 141329 Quincy Compressor - QSI 440/500 ® ®...
  • Page 65 ONTROL CHEMATIC OWER WITH LIFT VALVES 140513 Quincy Compressor - QSI 440/500 ® ®...
  • Page 66 LECTRICAL ONTROL IAGRAM AUTO DUAL ACROSS THE LINE WP1962A Quincy Compressor - QSI 440/500 ® ®...
  • Page 67 LECTRICAL ONTROL IAGRAM AUTO DUAL DELTA WP1962A1 Quincy Compressor - QSI 440/500 ® ®...
  • Page 68 LECTRICAL ONTROL IAGRAM AUTO DEMAND ACROSS THE LINE WP1962B Quincy Compressor - QSI 440/500 ® ®...
  • Page 69 LECTRICAL ONTROL IAGRAM AUTO DEMAND DELTA WP1962B1 Quincy Compressor - QSI 440/500 ® ®...
  • Page 70 LECTRICAL ONTROL IAGRAM LEAD ACROSS THE LINE WP1962D Quincy Compressor - QSI 440/500 ® ®...
  • Page 71 LECTRICAL ONTROL IAGRAM LEAD DELTA WP1962D1 Quincy Compressor - QSI 440/500 ® ®...
  • Page 72 LECTRICAL ONTROL IAGRAM OWER LIFT VALVES ACROSS THE LINE WP2016A Quincy Compressor - QSI 440/500 ® ®...
  • Page 73 LECTRICAL ONTROL IAGRAM OWER LIFT VALVES DELTA WP2016B Quincy Compressor - QSI 440/500 ® ®...
  • Page 74 LECTRICAL ONTROL IAGRAM AUTO DUAL REMOTE START WP1962AR Quincy Compressor - QSI 440/500 ® ®...
  • Page 75 LECTRICAL ONTROL IAGRAM AUTO DEMAND REMOTE START WP1962BR Quincy Compressor - QSI 440/500 ® ®...
  • Page 76 LECTRICAL ONTROL IAGRAM LEAD REMOTE START WP1962DR Quincy Compressor - QSI 440/500 ® ®...
  • Page 77 LECTRICAL ONTROL IAGRAM OWER LIFT VALVES REMOTE START WP2016C Quincy Compressor - QSI 440/500 ® ®...
  • Page 78 ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ Quincy Compressor - QSI 440/500 ® ®...
  • Page 79 Seller is not responsible for loss or damage in transit after having received “In Good Order” receipt from the carrier. All claims for loss or damage in transit should be made to the carrier. Quincy Compressor - QSI 440/500 ®...
  • Page 80 ENVIROMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and regulations concerning occupational health and safety and pollution. However, in the installation and operation of the equipment and other matters over which the seller has no control, the Seller assumes no responsibility for compliance with those laws and regulations, whether by the way of indemnity, warranty or otherwise.
  • Page 82 Quincy Compressor Products: 217.222.7700 © 2006 Quincy Compressor, an EnPro Industries company E-mail: info@quincycompressor.com All Rights Reserved. Litho in U.S.A. Website: www.quincycompressor.com...

This manual is also suitable for:

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