Summary of Contents for MEDICAL ILLUMINATION nuvo Navigator Air
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Installation instructions Part 2 – Pendant system [EN] Navigator ™ Air, Navigator ™ Plus , Navigator ™ Friction...
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Notes on Safe Installation Dear assembly operator, Please read these Installation Instructions very carefully, and in particular Chapter Safety Instructions which includes important safety information. Observe the safety instructions and requirements set out in these Installation Instructions. Service technician qualification requirements •...
Table of Contents Versions, Scope of Delivery and Installation References ™ ™ Plus Overview of the pendant system Navigator Air, Navigator ™ ™ Plus Scope of delivery of the Navigator Air / Navigator ™ Overview of the pendant system Navigator Friction ™...
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6 Mounting Threaded Bolts to the Interface Plate Mounting situation: Mounting the interface plate to the raw ceiling without intermediate ceiling 6.1.1 Cutting the threaded bolts to length 6.1.2 Cutting the threaded bolts to length 6.1.3 Mounting the threaded bolts 6.1.4 Mounting the upper insulations to the threaded bolts Mounting situation: Interface plate on the raw ceiling with intermediate ceiling 6.2.1 Cutting the threaded bolts to length...
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12 Connecting the Supply Cables 12.1 Safety Instructions 12.2 Installing gas supply hoses and exhaust air ducts 12.3 Connecting the earthing cables 12.4 Connecting power cables 12.5 Checking the supply cables and hoses 13 Inspections 13.1 Gas inspection 13.2 Mechanical collision test 14 Mounting the Canopy and the Cover Caps 14.1 Mounting a Single / Duo canopy 14.1.1 Preparing the installation of the canopy...
Versions, Scope of Delivery and Installation References Overview of the pendant system Navigator Air, ™ ™ Figure 1: Scope of delivery of the Navigator Plus Navigator ™ ™ Plus Air / Navigator 340° 340° 340° 1568883, Edition 2019-04, Version 0...
See Figure 1: on Page 7” Interface plate (Single / Duo) – pre-assembled Intermediate ceiling – installed by the customer on site Plus Scope of delivery of the Navigator Air / Navigator ™ ™ The scope of delivery can vary depending on the individual order. Canopy (Single / Duo) (Flat / High) (depending on the version) Installation as described in Chapter 14, on Page 62 –...
Overview of the pendant system Navigator ™ Friction ™ Figure 2: Scope of delivery of Navigator Friction 340° 340° 340° 1568883, Edition 2019-04, Version 0...
See Figure 2: on Page 9” Interface plate (Single / Duo) – pre-assembled Intermediate ceiling – installed by the customer on site Scope of delivery of Navigator Friction ™ The scope of delivery can vary depending on the individual order. Canopy (Single / Duo) (Flat / High) (depending on the version) Installation as described in Chapter 14, on Page 62 –...
Overview of optional accessories Figure 3: Scope of delivery of optional acces- sories Plus The Figure shows the pendant system Navigator ™ . The optional accessories available for the pendant systems Navigator ™ Air and Navigator ™ Friction are identical. 1568883, Edition 2019-04, Version 0...
See Figure 3: on Page 11” Upon delivery of the system from the factory the following optional accessories are al- ready assembled: Scope of delivery of optional accessories Indirect extension arm lighting (extension arm lengths 800 and 1000 mm) For a retrofit: Installation as described in Chapter 10, on Page 40 –...
Safety Instructions Approved NUVO adaptions Approved adaptions The following NUVO products are approved for use on the pendant system: • NUVO products as described in Chapter 20, “Approved NUVO Products”, on Page 82 Combination with products of other manufacturers Read the Installation Instructions •...
Supplementary symbols used in the safety instructions Explosion hazard: warns of the improper use of oxygen (see Chapter 2.11, on Page 18). Danger of fire: warns of the improper use of oxygen (see Chapter 2.11, on Page 18). Electric shock hazard: warns of electric shock which can lead to severe injury or even death.
This symbol marks the product as a component approved by a "Nationally Recognized Testing Laboratory" which complies with both Canadian and US deviations from applica- ble standards. Atmospheric pressure: indicates the permissible atmospheric pressure values in a range from 500 hPa to 1060 hPa for transport and storage. Relative humidity: indicates the permissible humidity values in a range from 10% to 75% for transport and storage.
The rating plate is attached to the top side of the extension arms. max. load 320 kg Manufactured for Serial number Medical Illumination International, 547 Library Street, San Fernando, CA 91340 USA • The rating plate indicates the serial number (SN) of the pendant sys- tem.
Retrofit to an already installed ceiling mount WARNING Risk of the ceiling mount dropping In the case of retrofits to an already installed ceiling mount the fixing ele- ments used must be inspected by a structural analyst and approved for the new pendant system: •...
2.11 Proper use of oxygen DANGER Oxygen explosion Oxygen becomes explosive when in contact with oil, grease and lubri- cants. Compressed oxygen presents an explosion hazard: • Make sure that the oxygen and gas outlet points are free from oily, greasy and lubricating substances! •...
Further Applicable Installation Instructions Figure 5: Overview of the structure of these Installation The Installation Instructions for the entire pendant system consist of sep- Instructions arate documents. For this reason, these Installation Instructions are only valid and complete if all the documents are available at the place of in- stallation.
Installation Equipment Required • Lifting device or forklift with a permitted payload of at least 250kg Alternatively, a hoisting winch with a permissible payload of at least 250kg can be used if space is lim- ited: – Check that the pendant system is sufficiently secured before lifting it. –...
Load Data Load data of Navigator ™ Figure 6: Load data of Navigator ™ Air, Single version 5.1.1 Load data of the Single version (See Figure 6) The data required for calculating the ceiling load is indicated in the table below.
Plus Load data of Navigator ™ ™ Plus Figure 8: Load data of Navigator , Single version 5.2.1 Load data of the Single version (See Figure 8) The data required for calculating the ceiling load is indicated in the table below.
Load data of Navigator ™ Friction ™ Figure 10: Load data of Navigator Friction, Single version 5.3.1 Load data of the Single version (See Figure 10) The data required for calculating the ceiling load is indicated in the table below. When mounting the pendant system to the intermediate ceiling set, the vertical weight force of the intermediate ceiling set (the values correspond to the maximum load) must be added to the value of the pen- dant system in order to determine the ceiling load.
Mounting Threaded Bolts to the Interface Plate Mounting situation: Mounting the interface plate Figure 12: Cutting and installing the threaded bolts for the to the raw ceiling without intermediate ceiling Single / Duo interface plate on the raw ceiling 6.1.1 Cutting the threaded bolts to length Single (See Figure 12) If a Single / Duo interface plate...
6.1.4 Mounting the upper insulations to the threaded bolts Figure 13: Mounting the upper insulations to the threaded bolts (See Figure 13) Single The 6 (Single version) or 12 (Duo version) hexagonal nuts M16② must be mounted to the threaded bolts M16① at an exact distance to each oth- For each threaded bolt M16①...
Mounting situation: Interface plate on the raw Figure 14: Cutting the threaded bolts for the Single / Duo inter- ceiling with intermediate ceiling face plate on the raw ceiling to length 6.2.1 Cutting the threaded bolts to length Single (See Figure 14) If a Single / Duo interface plate is mounted to the raw ceiling with in- termediate ceiling...
6.2.2 Mounting the threaded bolts to the interface plate Single / Figure 15: Mounting the threaded bolts to the Single / Duo interface plate (See Figure 15) Single Screw 1 hexagonal nut M16② each onto the 6/12 threaded bolts M16③ and then place 1 spring ring① each. ...
6.2.3 Mounting the upper insulations to the threaded bolts Figure 16: Mounting upper insulations to threaded bolts (See Figure 16) Single Single For each threaded bolt M16① screw a hexagonal nut M16② onto the threaded bolts M16① . Adjust the distance between the hexagonal nuts M16② and the interface plate •...
Mounting situation: Interface plate on the inter- Figure 17: Mounting the threaded bolts mediate ceiling mount Single 6.3.1 Mounting the threaded bolts (See Figure 17) The 6 (Single version) or 12 (Duo version) threaded bolts M16 x 330mm③ must protrude from the interface plate The Single / Duo canopy to be mounted later is flush with the interme- diate ceiling...
6.3.2 Mounting the upper insulations to the threaded bolts Figure 18: Mounting upper insulations to threaded bolts (See Figure 18) Single The 6 (Single version) or 12 (Duo version) hexagonal nuts M16② must be mounted to the threaded bolts M16 x 330mm① at an exact distance to each other.
Pre-Assembly: Mounting the Ceiling Tube (Included) to the Extension Arm Components described in this chapter Figure 19: Components described in this chapter (See Figure 19) ™ For the long ceiling tube variants or for the Navigator – Inverted, the ceil- ing tube is included in the scope of delivery as an individual part.
7.2.2 Mounting the strain relieving mechanism in the ceiling Figure 21: Mounting the strain relieving mechanism in the ceil- tube ing tube (See Figure 21) The simplified representation illustrates the extension arm without pre- assembled cables. Insert an Allen cylinder screw M10 x 25mm – 8.8① – DIN EN ISO 4762 and the lock washer S10②...
7.2.3 Subsequently mounting the earthing cable to the ceiling Figure 22: Subsequently mounting the earthing cable to the tube ceiling tube (See Figure 22) The system is delivered with the earthing cable pre-assembled! Fit 1 lock washer S4②/④ each above and below the ring cable lug③...
Mounting the Extension Arm to the Threaded Bolts of the Interface Plate Components described in this chapter Figure 23: Components described in this chapter (See Figure 23) • The extension arms or the extension arms with an extended ceiling tube for the single- or dual-arm variants is mounted to the threaded bolts of the interface plate •...
Mounting the extension arm Figure 24: Mounting the extension arm (See Figure 24) Single The Figure only shows a simplified representation of the flange⑥ with ceiling tube to be mounted to the threaded bolts. Further components pre-assembled to the flange⑥ , such as the extension arm, cables, etc., are not represented.
Aligning the extension arm with the interface Figure 25: Aligning extension arm with interface plate, Single plate, Single Single (See Figure 25) The Figure only shows a simplified representation of the flange③ with ceiling tube to be mounted to the threaded bolts. Further components pre-assembled to the flange③...
Aligning the extension arm with the interface Figure 27: Aligning extension arm with interface plate, Duo plate, Duo (See Figure 27) The Figure only shows a simplified representation of the flange③ with ceiling tube to be mounted to the threaded bolts. Further components pre-assembled to the flange③...
Mounting the Drop tube to the Extension Arm Components described in this chapter Figure 29: Components in this chapter (See Figure 29) • The Drop tube with Bearing Unit Friction (slide bearing) is mounted to the extension arms of the single- or dual-arm vari- ants.
Mounting the Drop tube to the extension arm Figure 30: Mounting the Drop tube to the extension arm (See Figure 30) The Figure shows a magnified sectional view of the extension arm with- out its top side. Push the fastening plate 8 x M10③ from the front side① into the ex- tension arms and position it.
Mounting the Extension Arm Lighting (for Retrofit only) Figure 31: Mounting extension arm lighting (See Figure 31) ™ Plus The Figure shows the extension arms of the Navigator system. The steps required for the installation of the pendant systems Navigator ™...
Mounting Cables 11.1 Safety instructions WARNING Electric shock hazard Power cables may have been laid in the pendant system. Contact with en- ergized components presents a danger to life from electric shock. Motor-driven, mobile device components can cause injury in the case of being switched on unintentionally.
11.2 Connecting the cables and pipes to the support arm, dual- arm variant The power cables, pneumatic pipes, earthing and control cables, as well as the gas hoses are pre-installed in the Navigator M6 and must be routed through the pendant system. Order-specific cables, including nurse call and phone cables, must be separately routed through the pendant system.
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Figure 32: Routing the power cable 1568883, Edition 2019-04, Version 0...
11.2.2 Routing and connecting pneumatic brake pipes (See "Figure 33“) 1. Observe the safety instructions in Chapter 11.1, on Page 41 The pneumatic brake pipes① are pre-assembled in the pendant system and plugged onto the brake connecting points and . The brake pipes① are laid in a spiral coiled tube if required.
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Figure 33: Routing and connecting pneumatic brake pipes 1568883, Edition 2019-04, Version 0...
11.3 Connecting the optional extension arm lighting (See "Figure 34“) 1. Observe the safety instructions in Chapter 11.1, on Page 41. 2. Establish the assembly connection② between the cable① and the extension arm lighting using the extension cable ③ included in the scope of delivery. 3.
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Figure 34: Connecting optional accessories to the support arm, dual-arm variant Table 04: Cable assignment of the pendant system, dual-arm variant – options No. in From Designation Length [mm] Remark Fig. 34 ① Extension arm Cable③ – Integrated into the lighting extension arm lighting ③...
11.4 Connecting the earthing cables to the support arm, dual-arm variant (See "Figure 35“) The earthing cables are pre-assembled in the extension arm and must be laid and con- nected in the direction of the arrow. 1. Observe the safety instructions in Chapter 11.1, on Page 41. 2.
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Figure 35: Connecting the earthing cables to the support arm, dual-arm variant Figure 36: Routing the supply cables and hoses through the support arm, dual-arm variant 1568883, Edition 2019-04, Version 0...
11.6 Connecting the cables and pipes to the support arm, single- arm variant The power cables, pneumatic pipes, earthing and control cables, as well as the gas hoses are pre-installed in the Navigator M6 and must be routed through the pendant system. Order-specific cables, including nurse call and phone cables, must be separately routed through the pendant system.
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Figure 37: Routing the power cable 1568883, Edition 2019-04, Version 0...
11.6.2 Routing and connecting pneumatic brake pipes (See "Figure 38“) 1. Observe the safety instructions in Chapter 11.1, on Page 41. The pneumatic brake pipes① are pre-assembled in the pendant system and plugged onto the brake connecting point . The brake pipes① are laid in a spiral coiled tube if re- quired.
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Figure 38: Routing and connecting pneumatic brake pipes 1568883, Edition 2019-04, Version 0...
11.7 Connecting the optional extension arm lighting (See "Figure 39“) 1. Observe the safety instructions in Chapter 11.1, on Page 41. 2. Establish the assembly connection② between the cable① and the extension arm lighting using the extension cable ③ included in the scope of delivery. 3.
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Figure 39: Connecting optional accessories to the support arm, single-arm variant Table 05: Cable assignment of the pendant system, Single-arm variant – Options No. in From Designation Length [mm] Remark Fig. 39 ① Extension arm Cable③ – Integrated into the lighting extension arm lighting ③...
11.8 Connecting earthing cables to the support arm, single-arm variant (See "Figure 40“) The earthing cables are pre-assembled in the extension arm and must be laid and con- nected in the direction of the arrow. 1. Observe the safety instructions in Chapter 11.1, on Page 41. 2.
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Figure 40: Connecting earthing cables to the support arm, single-arm variant Figure 41: Routing the supply cables and hoses through the pendant system, single-arm variant 1568883, Edition 2019-04, Version 0...
Connecting the Supply Cables 12.1 Safety Instructions WARNING Qualification of installation personnel The electrical connection of the pendant system and the Navigator M6 may only be performed by a qualified electrician: • Observe the safety instructions set out in the Installation Instructions Part 1 –...
12.2 Installing gas supply hoses and exhaust air Figure 42: Installing gas supply hoses and exhaust air ducts ducts (See Figure 42) Observe the safety instructions in Chapter 12.1, on Page 58. NOTE – Make sure that the gas types are correctly assigned •...
12.3 Connecting the earthing cables Figure 43: Connecting the earthing cables (See Figure 43) Single The Figure shows a simplified illustration of the interface plate without extension arm and cables, etc. Observe the safety instructions in Chapter 12.1, on Page 58. Cut all green/yellow earthing cables (2.5mm²...
Inspections 13.1 Gas inspection Gas outlets and marking in accordance with DIN EN ISO 9170-1 or DIN EN ISO 9170-2 Leakage in accordance with DIN EN ISO 11197 Congestion in accordance with DIN EN ISO 7396-1 or DIN EN ISO 7396-2 Solid contamination in accordance with DIN EN ISO 7396-1 or DIN EN ISO 7396-2 Gas type in accordance with DIN EN ISO 7396-1 or DIN EN ISO 7396-2 13.2 Mechanical collision test...
Mounting the Canopy and the Cover Caps 14.1 Mounting a Single / Duo canopy Figure 45: Preparing the installation of the canopy 14.1.1 Preparing the installation of the canopy (See Figure 45) The Figure shows a simplified illustration of the interface plate without cables and without the extension arm.
14.2 Mounting the Single canopy (Navigator ™ only) Figure 47: Preparing the installation of the canopy 14.2.1 Preparing the installation of the canopy (See Figure 47) The Figure shows a simplified illustration of the interface plate without ca- bles and without the extension arm. Screw the hexagonal nuts M10①...
14.2.2 Mounting the canopy halves Figure 48: Mounting the canopy halves (See Figure 48) The Figure shows a simplified illustration of the interface plate without ca- bles and without the extension arm. Place the sectional strip (not illustrated in the Figure) onto the first canopy half②...
14.3 Mounting/dismantling the cover caps to/from the Figure 49: Mounting the cover caps extension arm 14.3.1 Mounting the cover caps (See Figure 49) The Figure shows a simplified illustration of the extension arms without cables. The detailed representation shows a sectional view of the cover cap①...
Adjustments 15.1 General safety instructions Figure 51: Condition of the swivel stop on the extension arm as supplied by NUVO WARNING Electric shock hazard Electrical supply cables are laid in the pendant system. Contact with energized components presents a danger to life from electric shock.
15.3 Adjusting the swivel stop on the extension arm Figure 52: Adjusting the swivel stop on the extension arm and and the Drop tube the Drop tube (See Figure 52) The following section describes how to adjust the end stop on the exten- ™...
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15.3.2 Stop recommendation: Dual-arm pendant system with Figure 53: Stop recomm.: Dual-arm pendant system with Bearing Unit Friction (roller bearing) Bearing Unit Friction (roller bea.) (See Figure 53) For all dual-arm pendant systems with a Bearing Unit Friction as interme- diate bearing , NUVO recommends that you mount 2 ball stops ③...
15.3.3 Mounting the swivel stop Figure 54: Mounting the swivel stop (See Figure 54) Follow the general safety instructions prescribed in Chapter 15.1, on Page 66. Rotate the extension arms or the Drop tube towards the desired end stop position and then insert 1 ball stop③ into the threaded hole②...
15.3.4 Changing or dismantling the swivel stop Figure 55: Changing or dismantling the swivel stop (See Figure 55) Follow the general safety instructions prescribed in Chapter 15.1, on Page 66. Unscrew a setscrew① from the threaded hole ② . Rotate the extension arms or the Drop tube until the ball stop③...
15.4 Adjusting the mechanical brake for the exten- Figure 56: Adjusting the mechanical brake for the extension sion arm (Navigator ™ Friction only) ™ arm (Navigator Friction only) (See Figure 56) For these pendant system versions, the mechanical brakes (friction brakes) keep the extension arms in any set position.
15.5 Adjusting the mechanical brake on the Drop Figure 57: Adjusting the brake on the Drop tube Friction (slide tube Friction bearing) 15.5.1 Adjusting the brake on the Drop tube Friction (slide bearing) (See Figure 57) The brake screw (friction brake) is adjusted in the same way for all the dif- ferent pendant system versions.
Initial and Repeated Commissioning and Handover Initial commissioning The pendant system must be properly installed. Instructions for installation are in- cluded in the scope of delivery of the product. For start-up following installation, proper initial commissioning must be carried out for the entire pendant system and the Navigator M6.
Technical Description Figure 59: Navigator ™ Plus / Navigator ™ Air / Navigator ™ Friction – Single-arm variant ™ Plus The Figure shows the pendant system Navigator . Please note that your pendant system configuration can differ from this illustra- tion.
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™ Plus ™ ™ Figure 60: Navigator / Navigator Air / Navigator Friction – Dual-arm variant ™ Plus The Figure shows the pendant system Navigator . Please note that your pendant system configuration can differ from this Plus illustration. *max. system length: Navigator ™...
Technical Data Modes of operation • The pendant system is suitable for continuous operation. Rating plate • The rating plate is attached to the upper extension arm (see Chapter 2.8, on Page 16). Dead weight of the pendant system Single arm version Navigator ™...
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Protection class / type Protection class in accordance with IEC 60601-1..............I IP classification in accordance with IEC 60529 ............IP 20 Medical Device Directive 93/42/EEC Classification........................I Applicable standards, laws and directives • Medical Devices Act (MPG) • 93/42 EEC (Medical Device Directive) •...
Electromagnetic Compatibility (EMC) Information 19.1 Guidelines and manufacturer’s declarations 19.1.1 Electromagnetic emissions The Navigator ™ is intended for use in the ELECTROMAGNETIC ENVIRONMENT speci- fied below. The customer or the user of the Navigator ™ must ensure that it is used in such an environment.
19.1.2 Electromagnetic immunity The Navigator ™ is intended for use in the ELECTROMAGNETIC environment specified below. The customer or the user of the Navigator ™ should ensure that it is used in such an environment. Interference immunity test Test level in accordance with IEC 60601 Test result Electrostatic discharge in accordance with ±8kV contact...
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Cont. The Navigator ™ is intended for use in the ELECTROMAGNETIC environment specified below. The customer or the user of the Navigator ™ should ensure that it is used in such an environment. Interference immunity test Test level in accordance with IEC 60601 Compliance level Immunity to conducted disturbances, passed...
19.1.3 Test specifications Test specifications for the INTERFERENCE IMMUNITY of ENCLOSURES against high- frequency wireless communication facilities Test frequency Frequency band Radio service Modulation Maximum Distance IMMUNITY TEST power LEVEL 380 to 390 TETRA 400 Pulse modulation 18Hz 430 to 470 GMRS 460, FRS 460 ±...
WARNING Do not operate this device immediately next to or together with other devices stacked on top of each other because this could result in improper operation. If operation in the described manner is unavoidable, this device and all other devices should be monitored in order to ensure proper opera- tion."...
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