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TOYOTA PRADO 150 POWER BOARD
TOYOTA PRADO 150 POWER BOARD
PART：PST02 0610
PART：PST02-0610
APPLICATION：2015-UP
APPLICATION 2015 UP
TOOLS REQUIRED：
Q
www.tmax.biz
TOYOTA PRADO 150
TOYOTA PRADO 150
INSTALLATION
GUIDE
GUIDE
INSTALLATION TIME
TIME 3:00
① 5mmHex Key Wrench( allen wrench)
② 13mm Socket
② 13mm Socket
③ Pry
④ Wire stripper/cutter
⑤ Vinyl Tape
⑥ Screw Driver
SKILL LEVEL
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Table of Contents
Related Manuals for T-MAX E-BOARD PST02-0610
Summary of Contents for T-MAX E-BOARD PST02-0610
- Page 1 TOYOTA PRADO 150 POWER BOARD TOYOTA PRADO 150 POWER BOARD TOYOTA PRADO 150 TOYOTA PRADO 150 INSTALLATION GUIDE GUIDE SKILL LEVEL INSTALLATION TIME APPLICATION 2015 UP APPLICATION：2015-UP TIME 3:00 ① 5mmHex Key Wrench( allen wrench) TOOLS REQUIRED： PART：PST02-0610 PART：PST02 0610 ②...
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Page 2: Table Of Contents
TOYOTA PRADO 150 Contents Contents .......02 Product Technical Specification ..........03 Product Packing List ........08 M h i l I t ll ti Mechanical Installation .........13 Electrical Installation ..........21 Maintenance ..........22 Warranty Card www.tmax.biz... -
Page 3: Product Technical Specification
TOYOTA PRADO 150 Product Technical Specification Rated voltage：12V Rated load ：≤300kg Length ：1 46m Length ：1.46m Gross weight ：35kg Forward extension size ：125mm (Horizontal distance between the edge of power board and the vehicle door when the board extends) Board falling dimension ：291mm (Vertical height difference between the edge of power board and the vehicle door while board hi l d... -
Page 4: Product Packing List
TOYOTA PRADO 150 Product Packing List Product Packing List ①- Board Assembly 32L×1 ②- Board Assembly 32R×1 6132100 3L 6132100.3L 6132100 3R 6132100.3R www.tmax.biz... - Page 5 TOYOTA PRADO 150 ③ ③- ④ ④ Front Motor Linkage Left 32L×1 - Front Motor Linkage Right 32R×1 6132100.1L 6132100.1R ⑤ ⑥ - Rear Motor Linkage Left 32L×1 - Rear Motor Linkage Right 32R×1 6132100.2L 6132100.2R www.tmax.biz...
- Page 6 TOYOTA PRADO 150 Parts for Linkage Installation Parts for Linkage Installation Instruction ⑦-Hexagon Head Bolt×6 ⑧-Hexagon Head Bolt×2 GB/T5783-2000 M8×30 GB/T5783 2000 M8 30 GB/T5783-2000 M8×35 GB/T5783 2000 M8 35 ⑨-Spring washer×8 ⑩-Flat washer grade A×8 GB/T93-1987 8 GB/T96.1-2000 8 www.tmax.biz...
- Page 7 TOYOTA PRADO 150 For board installation ⑫-Cable Tie×25 ⑪-Socket Cap Bolt×8 ⑬-Fuse×2 GB/T22344-2008 5×300 GB/T70.1-2000 M6×25 （Bl k） （Black） Magnet Magnet （Red ） ⑭-Magnetic Inductor ×2 ⑮-Motor Connection Cable 32×2 Magnet×4 Magnet×4 6132100 4 3 6132100.4.3 www.tmax.biz...
- Page 8 TOYOTA PRADO 150 （Brown signal cable） （Brown signal cable） （Black） （Red） （Red） ⑯- Control Input Cable 32×1 （ Black ） 6132100.4.1 （ Red ） （ White signal cable ） ⑰- Controller Assembly 32×1 6124100 4 4A 6124100.4.4A www.tmax.biz...
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Page 9: Mechanical Installation M H I L I T Ll Ti
TOYOTA PRADO 150 Mechanical Installation Front Installation position Installation position As shown in the picture: Threaded hole of both sides are d d h l f b h id Installation position on the Left installation spots. Please ensure that the threaded holes are matched with the installation hole of motor linkage. - Page 10 TOYOTA PRADO 150 Front Front Motor Linkage Left Rear Motor Linkage Left On the left side As shown in the picture: the threaded holes should be matched with the installation hole of motor linkage. www.tmax.biz...
- Page 11 TOYOTA PRADO 150 Φ8 Big washer Φ8 Spring washer Front Motor Linkage Left M8×30 Hexagon head bolt Step 1: As shown in the picture, fixing the hexagon head bolt (with spring washer 1 A h fi i h d b l ( i h φ8 Big washer and big washer) into the corresponding installation hole and pre-tighten it.
- Page 12 TOYOTA PRADO 150 Rear Motor Linkage Left Φ8 Big washer φ8 Spring washer 8 S i M8×30 Hexagon head bolt Step 2: As shown in the picture fixing the hexagon head bolt (with spring washer and big Step 2: As shown in the picture, fixing the hexagon head bolt (with spring washer and big washer) into the corresponding installation hole and pre-tighten it.
- Page 13 TOYOTA PRADO 150 Step 3: Install the board and adjust the T-nut to make the two end faces of the board reach an appropriate positions. Using M6×25 socket cap screw for connecting and tightening (Tightening torque 12Nm). Socket Cap Bolt M6×25 Same board and linkage installation for the other side.
- Page 14 TOYOTA PRADO 150 5 Insert back the fuse and sort out the wires 5. Insert back the fuse and sort out the wires. El t i Electric Installation of Magnetic Control Battery Brown signal cable 1.Pull out the fuse and connect the battery wire. Emergency switch 2.
- Page 15 TOYOTA PRADO 150 Left side motor input cable 、brown signal cable Right side motor input cable 、white signal cable Fasten by cable tie Controller Battery Step 5: As shown in the picture, fasten the controller assembly by cable tie, and assign the cables according to the label.
- Page 16 TOYOTA PRADO 150 Rubber hole E (access to vehicle inside) Control input cable Control input cable White signal cable Pillar B on the right side Rubber hole E Side skirt on the right side Motor connection cable White signal cable on the right side h i h id Figure 1 Figure 2...
- Page 17 TOYOTA PRADO 150 White signal cable Step7： Connection of signal wire: Pry the sill panel and A-pillar panel on the left above . Pull the white signal wire into d A ill h l f b ll h l i i the vehicle through the rubber grommet of chassis on the right side.
- Page 18 TOYOTA PRADO 150 Installation of Magnetic Inductor Induction part C Induction part C Induction part C Cable harness induction B pillar on the right side Earth stud D (open the cover plate 3) (Negative) Remove the adhesive tape at Tighten B and ground the back of C, and stick one Insert the door terminal of door pillars...
- Page 19 TOYOTA PRADO 150 Step 9：Sort out the wire harness and close the panels. The installation of white signal wire on the left side is same with the right side . www.tmax.biz...
- Page 20 TOYOTA PRADO 150 Connection of motor wire connector Motor connection wire Step 10: Motor cable connection, connecting motor connection cable with control input cable and assign the cable along the vehicle beam. Note that the same color cable should be connected together. Fasten the cable on the vehicle beam by cable tie.
- Page 21 TOYOTA PRADO 150 Summary of electric part Controller Battery Signal cable assignment Motor cable assignment Motor cable connection Step 11: Insert back the fuse, assign the cable in order. Check if all the cables are connected well and test if the power board can work normally.
- Page 22 TOYOTA PRADO 150 Instructions of Emergency Switch On status Off status I. Function of emergency switch I. Function of emergency switch Press the red switch button in case of any emergency or product failure to protect vehicle will not damage under these condition.
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Page 23: Maintenance
TOYOTA PRADO 150 Maintenance Inspect the normal operation of the mechanism. 3 months Periodical Periodical Inspect damage for each cable connection and the bare part outside of the vehicle beam Inspect damage for each cable connection and the bare part outside of the vehicle beam. Inspection Inspect screws looseness of motor and power board . Clean the sediment on time for power board and the linkages. Special Case Inspection Clean the ice on time for power board and the linkages. Clean the ice on time for power board and the linkages. -
Page 24: Warranty Card C D
T-MAX Terminal Services branch to detect and repair. The power board is not quick in action: it is door signal cable failure. Please go to local T-MAX Terminal Services branch and check cable connection according to diagram. - Page 25 Produced by Produced by T-MAX(HANGZHOU)TECHNOLOGY CO.,LTD TEL：400-8556-001 www.tmax.biz...
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