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APPLICATION: Dodge Ram1500 Crew CAB
APPLICATION: Dodge Ram1500 Crew CAB
Dodge Ram2500/3500/4500/5500 Crew CAB
PRODUCT NUMBER ：PST05-0210/PST05-0230
Dodge Ram POWER BOARD
Dodge Ram POWER BOARD
PST05-0410/PST05-0430
PST05 0410/PST05 0430
2009-2018
2009 2018
2013-2018
TOOLS REQUIED ：
www.tmax.biz
Dodge Ram
POWER BOARD
INSTALLATION
GUIDE
GUIDE
INSTALLATION TIME
① 5mm Hex Key Wrench (Allen Wrench)
② 10mm Socket Spanner
② 10mm Socket Spanner
③ 12mm Socket Spanner
④ Pry Tool
⑤ Wire Stripper
⑥ Vinyl Tape
⑦ Screw Driver
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Summary of Contents for T-MAX E-BOARD PST05-0210
- Page 1 Dodge Ram POWER BOARD Dodge Ram POWER BOARD Dodge Ram POWER BOARD INSTALLATION GUIDE GUIDE INSTALLATION TIME APPLICATION: Dodge Ram1500 Crew CAB APPLICATION: Dodge Ram1500 Crew CAB 2009 2018 2009-2018 Dodge Ram2500/3500/4500/5500 Crew CAB 2013-2018 PRODUCT NUMBER ：PST05-0210/PST05-0230 TOOLS REQUIED ： ①...
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Page 2: Table Of Contents
Dodge Ram Contents Product Technical Specification....02 Product Packing List.........03 Mechanical Installation......06 Electrical Installation........12 Maintenance..........22 Warranty Card...........24 The product is developed and produced by T-MAX, and the related patents are blow. Patents:US8,469,380;US9,656,609;US9,308,870;US9,688,205;US9,669,766 www.tmax.biz... -
Page 3: Product Technical Specification
Dodge Ram Product Technical Specification Rated Voltage: 12V Specified Load: ≤350kg Gross Weight: 27kg Forward extension size: 162mm (Horizontal distance between the edge of power board and the vehicle door when the board extends) Board falling dimension: 315mm (Vertical height difference between the edge of (Vertical height difference between the edge of power board and the vehicle door while board extending.) -
Page 4: Product Packing List
Dodge Ram Product Packing List Product Packing List ① - Board Assembly ×2 ④ - Rear Motor Linkage Right×1 ⑤ - Front Motor Linkage Right ×1 ② - Front Motor Linkage Left ×1 ③ - Rear Motor Linkage Left×1 6110100.2R 6110100.1R 6110100.1L 6110100.2L... - Page 5 Dodge Ram ⑨ - Socket Cap Screw ×8 ⑧ -Connecting Bracket ×5 ⑦ - Hexagon Flange Bolt ×8 ⑥ - Hexagon Flange Bolt ×8 GB/T70.1-2000 M6×25 （Two of them are in reserve.） QC/T340-1999 M6×20 QC/T340-1999 M8×30 6110100.0-1 Magnet Magnet ⑬ - Wired Magnetic Induction ⑫...
- Page 6 Dodge Ram ⑭ - Hexagon Flange Bolt ×2 ⑮ - Power Board Switch ×1 ⑯ - Controller Assembly QC/T340-1999 M8×25 6124151.4.9 6110100.4.4ZJ Protection tube for high temperature and burning Four-core waterproof plug Six-core waterproof plug （Negative-Black） （Positive-Red） ⑰ - Control Input Wire ×1 6110100.4.1 www.tmax.biz...
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Page 7: Mechanical Installation
Dodge Ram Mechanical Installation Installation position As shown in the picture, these are the two installation positions on the left side of the vehicle, and the installation mode of the front and Installation Position On the Left Side rear linkage are similar . www.tmax.biz... - Page 8 Dodge Ram Connecting Bracket Step 1: As shown in the picture, insert the connecting bracket 10 Installation of Front Left Motor Linkage through the slotted hole and hang it on the edge of the hole. Notice : Ignore this step if a thread hole is provided on the shell . www.tmax.biz...
- Page 9 Dodge Ram Step 2: Align the two slotted holes in the motor linkage to the two slotted holes in the shell as shown in the picture. Front left of the vehicle www.tmax.biz...
- Page 10 Dodge Ram Hexagon Flange Bolt M8×30 Hexagon Flange Bolt M8×30 Step 3 : Screw the bolts in the holes shown as the picture ,then tighten them（Tighten torque is 35 Nm）. www.tmax.biz...
- Page 11 Dodge Ram Hexagon Flange Bolt M6×25 B lt M6×25 Step 4 : Screw the bolts in the holes shown as the picture ,then tighten them（Tighten torque is14 Nm） The installation of the rear left motor linkage is referenced to the front left motor linkage Nm）.
- Page 12 Dodge Ram Socket Cap Screw M6×25 Socket Cap Screw M6×25 Step 5: Install the board and adjust the T- nut to make the The installation of the right side for motor linkage two end faces of the board reach to an appropriate and board is referenced to the left side.
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Page 13: Electrical Installation
Dodge Ram The signal wire and power board switch Controller pass into the vehicle through the hole. Electric Electric Installation by Magnetic Control 1. Pull out the fuse and connect the battery wire. 4.Connect white and brown signal wire with wired magnetic induction module . - Page 14 Dodge Ram Front B tt Battery Front Left Front Rear Front Front Left Left Left Right Controller Front Right Rear Rear Rear Right Right Left Left side （upward view） Figure 1 Figure 2 gu e Figure 1 is the wire harness diagram and figure 2 is the installation diagram. When install the wire harness, make sure the four connectors are connected with the four motor linkages by “f “front right, rear right, front left and rear left”.
- Page 15 Dodge Ram M8×25 Hexagon Flange Bolt Controller Assembly Step 2: Refer to step 1 in mechanical installation, install the controller assembly as shown in the picture, tighten bolts (Tighten torque is 35Nm). www.tmax.biz...
- Page 16 Dodge Ram Front Front Chassis on the left Step 3：The arrangement of motor wire: Arrange the motor connection wire along the beam as shown in the picture, the motor wire plug extends to motors of linkage. At least , adjust the wire harness to make sure it is tidy and beautiful.
- Page 17 Dodge Ram power board switch wire White signal wire Brown signal wire A -pillar panel Sill panel Figure 2 Power board switch Figure 1 Figure 3 Step4: Connection of signal wire: Pry the sill panel and A-pillar panel on the left above in figure 1. Pull the white signal wire , brown signal wire and power board switch wire into the vehicle through the rubber grommet on the left side of the vehicle in figure 2 .
- Page 18 Dodge Ram Magnetic Inductor Installation Induction part C Wire Harness Magnetic Inductor Induction part C B-Pillar on the right side (open the cover plate ) Remove the adhesive tape at Tighten the nut connecting Tighten the nut connecting the back of C and stick one the back of C, and stick one Insert the door signal wire t th d...
- Page 19 Dodge Ram Step 6：Sort out the wire harness and close the panels. www.tmax.biz...
- Page 20 Dodge Ram Connection of motor wire connector Connection of motor wire connector Motor connection wire Step 7: Installation of motor wire: Connect the connector of motor connection wire with control input wire and arrange the Step 7: Installation of motor wire: Connect the connector of motor connection wire with control input wire and arrange the wire harness along with the vehicle beam .
- Page 21 Dodge Ram Summary of Electric Part Summary of Electric Part Battery Power board Wired magnetic induction switch module arrangement Signal wire Motor wire arrangement arrangement arrangement arrangement Motor wire Controller connection connection Pull signal wire and Power board switch into the vehicle Step 8 : Check out the Power board switch of controller to make sure it is off.
- Page 22 Dodge Ram Instructions of Power Board Switch Stick the power board switch with 3M tape under the left side of steering wheel. I. Function of power board switch it h Turn off the switch when no need of power board or inconvenience of power board , then the power board will automatically get back and stop working to avoid any impact when use the vehicle .
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Page 23: Maintenance
Dodge Ram Maintenance Inspect the normal operation of the mechanism. 3 months Periodical Inspect damage for each wire connection and the bare part outside of the vehicle beam. Inspection Inspect screw’s looseness of motor and power board . Clean the sediment on time for power board and the linkages. Special Case Inspection Clean the ice on time for power board and the linkages. - Page 24 I Maintenance Instr ction I Maintenance Instruction 1、During warranty period, T-MAX provides free maintenance for any malfunction related to the manufacturer. Warranty period lasts 24 months or 5 kilo in 2 years after sale. For individual related faults, T-MAX provides paid maintenance.
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Page 25: Warranty Card
① Electrical fault: the connection point and line failure, the gate control trigger line failure, controller failure, the electrical motor cable failure, motor failure; send to local T-MAX Terminal Services branch to detect and repair. ② Mechanical faults: a foreign object obstruction pedal movement, the i t ll ti installation of two pedal mounting surfaces is not at the same level;... - Page 26 Produced by T-MAX(HANGZHOU)TECHNOLOGY CO.,LTD www.tmax.biz...
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