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Tundra POWER BOARD
Tundra POWER BOARD
APPLICATION: Tundra Crew Max
Tundra Double Cab
PRODUCT NUMBER: PST05-0110/PST05-0130
PST05-2010/PST05-2030
2007-2018
2007-2018
TOOLS REQUIED：
www.tmax.biz
Tundra
POWER BOARD
INSTALLATION
GUIDE
① 5mm Hex Key Wrench(Allen wrench)
② 13mm Socket Spanner
②
③ Pry Tool
④ Wire Stripper/Cutter
⑤ Vinyl Tape
⑥ Screw Driver
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Related Manuals for T-MAX POWER BOARD PST05-0110
Summary of Contents for T-MAX POWER BOARD PST05-0110
- Page 1 Tundra POWER BOARD Tundra POWER BOARD Tundra POWER BOARD INSTALLATION GUIDE APPLICATION: Tundra Crew Max 2007-2018 Tundra Double Cab 2007-2018 TOOLS REQUIED： ① 5mm Hex Key Wrench(Allen wrench) PRODUCT NUMBER: PST05-0110/PST05-0130 ② ② 13mm Socket Spanner PST05-2010/PST05-2030 ③ Pry Tool ④...
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Page 2: Table Of Contents
Tundra Contents Product Technical Specification.....02 Product Packing List......03 Mechanical Installation......06 Electrical Installation......13 Maintenance..........23 Warranty Card........25 Warranty Card........25 The product is developed and produced by T-MAX, and the related patents are blow. Patents:US8,469,380;US9,656,609;US9,308,870;US9,688,205;US9,669,766 www.tmax.biz... -
Page 3: Product Technical Specification
Tundra Product Technical Specification Rated Voltage: 12V Specified Load: ≤350kg Gross Weight: 23kg Forward Extension Length: 157mm d E t th 157 (Horizontal distance between the edge of power board and the vehicle door when the board extends) Board falling dimension : 267mm (Vertical height difference between the edge of power board and the vehicle door while board extending). -
Page 4: Product Packing List
Tundra Product Packing List Product Packing List ① ① - Board Assembly ×2 Crew Max Crew Max Crew Max Crew Max ④ - Front Motor Linkage Right ×1 ② - Front Motor Linkage Left ×1 ③ - Rear Motor Linkage Left ×1 ⑤... - Page 5 Tundra Double Cab Double Cab Double Cab ⑨ - Socket Cap Screw ×8 ⑧ - Hexagon Flange Bolt×8 ⑥ - Rear Motor Linkage Right ×1 ⑦ - Rear Motor Linkage Left ×1 QC/T340-1999 M8×30 GB/T70.1-2000 M6×25 Double Cab Double Cab Magnet Magnet ⑪...
- Page 6 Tundra ⑯ - Controller Assembly ⑭ - Power Board Switch ×1 ⑮ - Hexagon Flange Bolt×2 6144100.4.4ZJ 6124151.4.9 QC/T340-1999 M8×25 Protection tube for high temperature and burning Two-core plug (red) ( d) Four-core waterproof plug Two-core plug (black) Six-core waterproof plug （Negative-Black）...
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Page 7: Mechanical Installation
Tundra M h i l I t ll ti Mechanical Installation I t ll ti Installation position As shown in the picture, these are the two i th th t installation positions on the left side of the Installation Position On the Left Side vehicle, and the installation mode of the front and rear linkage are similar . - Page 8 Tundra Motor Linkage Installation Note Crew Max Note：Crew Max From step 1 to step 3； Double Cab Step 4. Hexagon Flange Bolt M8×30 www.tmax.biz...
- Page 9 Tundra Crew Max Crew Max Step 1：Turn the brake wire bracket， then separate the bracket from brake wire，remove the bracket，and rotate 180°（Located at the back of the Step 2 ：Use screw to fix the brake wire vehicle）. bracket underneath the brake wire. Crew Max Step3：Take the left side of Crew Max installation as an example, screw the bolt in the hole to connect motor...
- Page 10 Tundra Double Cab Double Cab Step4：Take the left side of Double Cab installation as an example Step4：Take the left side of Double Cab installation as an example, screw the bolt in the hole to connect motor linkage with vehicle ,then tighten it（...
- Page 11 Tundra Crew Max Crew Max：Symmetry of the front and rear motor linkage. Double Cab Double Cab：The same of front and rear motor linkage motor linkage www.tmax.biz...
- Page 12 Tundra The installation of the right side for motor linkage and The installation of the right side for motor linkage and board is referenced to the left side. Step 5: Install the board and adjust the T- nut to make the two end faces of the board reach to an appropriate of the board reach to an appropriate position.
- Page 13 Tundra First , loosen two bolts here. Move the t1 First , loosen two bolts here. Move the t2 motor linkage to extreme position in the motor linkage to extreme position in the direction of the arrow in the picture, and direction of the arrow in the picture, and retighten the bolts .
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Page 14: Electrical Installation
Tundra Controller The signal wire and power board switch pass into the vehicle through the hole pass into the vehicle through the hole. Electric Installation by Magnetic Control 1. Pull out the fuse and connect th b tt the battery wire. Battery 4.Connect white and brown signal wire with wired magnetic induction module . - Page 15 Tundra Front B tt Battery Front Left Front Rear Front Front Left Left Left Right Controller Front Right Rear Rear Rear Right Right Left Left side （upward view） Figure 1 Figure 2 gu e Figure 1 is the wire harness diagram and figure 2 is the installation diagram. When install the wire harness, make sure the four connectors are connected with the four motor linkages by “f “front right, rear right, front left and rear left”.
- Page 16 Tundra M8 ×25 Hexagon Flange Bolt Put the controller assembly into the bolt Controller Assembly and then screw the hexagon flange bolt hexagon flange bolt and tighten it (Tighten torque is 35Nm). www.tmax.biz...
- Page 17 Tundra Front Front Chassis on the left Step 4：The arrangement of motor wire and LED lamp wire: Arrange the motor connection wire along the beam as shown in the picture, the motor wire plug extends to motors of linkage. At least , adjust the wire harness to make sure shown in the picture, the motor wire plug extends to motors of linkage.
- Page 18 Tundra White signal wire power board switch wire A -pillar panel Brown signal wire Sill Sill panel Figure 2 Power board switch Figure 1 Figure 3 Step5: Connection of signal wire: Pry the sill panel and A-pillar panel in figure 1. Pull the white signal wire , brown signal wire and power board switch wire into the vehicle through the rubber grommet on the left side of the vehicle in figure 2.
- Page 19 Tundra Magnetic Inductor Installation Induction part C Wire Harness Magnetic Inductor Induction part C B-Pillar on the right side (open the cover plate ) Remove the adhesive tape at Tighten the nut connecting the back of C and stick one the back of C, and stick one Insert the door signal wire t th d...
- Page 20 Tundra Step 7：Sort out the wire harness and close the panels. www.tmax.biz...
- Page 21 Tundra Step 8: Installation of LED lamp : Tear off the double- sided adhesive tape behind the LED lamp and stick it to the thin wall blow the side skirt The distance from the thin wall blow the side skirt. The distance from designated pasting position of front and rear LED lamp Vehicle model (Wipe the pasting position clean with a rag.
- Page 22 Tundra Summary of Electric Part Summary of Electric Part Battery Power board Wired magnetic induction switch module arrangement Signal wire Motor wire arrangement arrangement arrangement Motor wire Controller connection connection Pull signal wire and Power board switch into the vehicle Step 10 : Check out the Power board switch of controller to make sure it is off.
- Page 23 Tundra Instructions of Power Board Switch Stick the power board switch with 3M tape under the left side of steering wheel. I. Function of power board switch it h Turn off the switch when no need of power board or inconvenience of power board , then the power board will automatically get back and stop working to avoid any impact when use the vehicle .
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Page 24: Maintenance
Tundra Maintenance Inspect the normal operation of the mechanism. 3 months Periodical Inspect damage for each cable connection and the bare part outside of the vehicle beam. Inspection Inspect screw’s looseness of motor and power board . Clean the sediment on time for power board and the linkages. Special Case Inspection Clean the ice on time for power board and the linkages. - Page 25 I Maintenance Instr ction: I Maintenance Instruction: 1、During warranty period, T-MAX provides free maintenance for any malfunction related to the manufacturer. Warranty period lasts 24 months or 5 kilo in 2 years after sale. For individual related faults, T-MAX provides paid maintenance.
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Page 26: Warranty Card
① Electrical fault: the connection point and line failure, the gate control trigger line failure, controller failure, the electrical motor cable failure, motor failure; send to local T-MAX Terminal Services branch to detect and repair. ② Mechanical faults: a foreign object obstruction pedal movement, the i t ll ti installation of two pedal mounting surfaces is not at the same level;... - Page 27 Produced by T-MAX(HANGZHOU)TECHNOLOGY CO.,LTD www.tmax.biz...