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T-MAX E-BOARD PST05-2210 Installation Manual

Volkswagen amarok power board
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Volkswagen Amarok POWER BOARD
Volkswagen Amarok POWER BOARD
APPLICATION ： Volkswagen Amarok
Product Number ：PST05-2210
PST05-2230
2009-UP
① 5mm Hex Key Wrench (Allen Wrench)
Tools Required:
②
② 12mm Socket Spanner
③ 13mm Socket Spanner
⑤ Pry Card
⑦ Electrical Tap
www.tmax.biz
Volkswagen Amarok
POWER BOARD
INSTALLATION
GUIDE
INSTALLATION TIME
p
④ 12mm Open Spanner
⑥ Cable Stripper/Cutter
⑧ Screw Driver

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Summary of Contents for T-MAX E-BOARD PST05-2210

  • Page 1 Volkswagen Amarok POWER BOARD Volkswagen Amarok POWER BOARD Volkswagen Amarok POWER BOARD INSTALLATION GUIDE INSTALLATION TIME APPLICATION ： Volkswagen Amarok 2009-UP ① 5mm Hex Key Wrench (Allen Wrench) Tools Required: Product Number ：PST05-2210 ② 12mm Socket Spanner ② ③ 13mm Socket Spanner ④...

  • Page 2: Table Of Contents

    Product Technical Specification....02 Product Packing List.......03 Mechanical Installation......06 Electrical Installation......13 Maintenance..........20 Warranty Card.........22 The product is developed and produced by T-MAX, and the related patents are blow. Patents:US8 469 380;US9 656 609;US9 308 870;US9 688 205;US9 669 766 Patents:US8,469,380;US9,656,609;US9,308,870;US9,688,205;US9,669,766 www.tmax.biz...

  • Page 3: Product Technical Specification

    Volkswagen Amarok Product Technical Specification Rated Voltage: 12V Specified Load: ≤300kg Gross Weight: 21kg Forward Extension Length: 115mm (Horizontal distance between the edge of power board and the vehicle door when the board extends) Board falling dimension : 225mm (Vertical height difference between the edge of power board and the vehicle door while board extending).

  • Page 4: Product Packing List

    Volkswagen Amarok Product Packing List （A）6126100.3-3L Left End Socket54（×1） （B）6154100.2-1 Board （×1） （C）612600.3-3R Right End Socket54 （×1） （D）6126100.3-3 T-nut（×2） ① B ①- Board Assembly ×2 bl ×2 6154100.3 ③- Left Rear Motor Linkage ×1 ②- Left Front Motor Linkage ×1 Right Rear Motor Linkage×1 Right Front Motor Linkage ×1 6154100.1L...
  • Page 5 Volkswagen Amarok ④- Hexagon Flange Bolt ×8 ⑤- Hexagon Flange Nut ×8 ⑥-M8 Lock Washer×8 QC/T340-1999 M8×25 GBT 6177.1-2000 M8 6154100.0-3 ⑦- Socket Cap Screw ×8 ⑧- Rear Mounting Plate L×1 ⑨- Rear Mounting Plate R×1 GB/T70 1 2000 M6×25 GB/T70.1-2000 M6×25 6154100 0 4L 6154100.0-4L...
  • Page 6 Volkswagen Amarok ⑩-Mounting Plate 2-L×1 ⑪ - Mounting Plate 2-R×1 ⑫ - Front Mounting Nut 54L×1 ⑬ - Front Mounting Nut 54R×1 6154100.0-5L 6154100.0-5R 6154100.0-1L 6154100.0-1R ⑮ - Cable Tie ×25 ⑮ ⑯ - Fuse ×2 ⑯ Fuse ⑭ - Rear Mounting Nut 54×2 ⑭...
  • Page 7 Volkswagen Amarok Magnet ⑱ - Wired Magnetic Induction Module ×2 ⑰ - Controller Assembly 54×1 ⑲ - LED Light Belt Module ×4 6124100.4.4 6161100.4.8 -Magnet×4 （Optional） （Black） （Black） （Red） （Red） （Red） - Control Input Cable 54×1 - Motor Connection Cable 54×2 ⑳...

  • Page 8: Mechanical Installation

    Volkswagen Amarok M h i l I t ll ti Mechanical Installation Installation position As shown in the picture these are the two As shown in the picture, these are the two installation positions on the right side of the vehicle, and the installation mode of the Installation Position On the Right Side front and rear linkage are similar .
  • Page 9 Volkswagen Amarok Right Rear Motor Linkage Installation Step 1: Put in the rear mounting nut 54 through the hole in the beam, then get the bolts through the two holes which are Step 2: Put the M8 lock washers on the two bolts. corresponding to the beam.
  • Page 10 Volkswagen Amarok Right Front Right Front Motor Linkage Installation Step 5： Put in the front mounting nut 54 through the hole in the beam, then get the bolts through the two holes which are corresponding to the beam. Step 6: Put the M8 lock washers on the two bolts. Step 7: Install the front mounting plate R, then screw hexagon flange nut and tighten...
  • Page 11 Volkswagen Amarok As shown in the picture ,it’s the status of motor linkage installing completely on the right side of the vehicle. www.tmax.biz...
  • Page 12 Volkswagen Amarok The installation of the right side for motor linkage and board is referenced to the left side. Step 9: Install the board and adjust the T- nut to make the two end faces of the board reach to an appropriate position.
  • Page 13 Volkswagen Amarok Electric Electric Installation of Wired Magnetic Control Mode Control Mode 2. Connect the control cable and assign all function cables to the pointed positions. 5. Insert back the fuse and sort out the cables. 4. Connect motor cable and LED lamp cable. 3.

  • Page 14: Electrical Installation

    Volkswagen Amarok Fasten by cable tie Input cable of left motor , brown Right motor input cable , signal cable , LED lamp cable white signal cable, LED lamp cable Controller (fasten by cable tie) Negative pole of battery Positive pole of battery Step11：Fasten the controller assembly using the cable tie.
  • Page 15 Volkswagen Amarok Cover plate 3 Cover plate 1 Cover plate 1 Cover plate 2 Step12: Connection of signal cable: Pry the cover plate 1, 2 and 3 as shown above . Follow the operation sequence as the picture ① and ② shown, pull the white signal cable through the waterproof sealing plug on the vehicle bottom to the inside vehicle then get it to the pillar B The arrangement of brown signal cable on the left vehicle bottom is same as the white vehicle, then get it to the pillar B.
  • Page 16 Volkswagen Amarok ② ① Waterproof sealing plug E White signal cable (access to the inside vehicle) Control input cable White signal cable on the right side Waterproof sealing plug E Pillar B on Motor connection cable Skirt on the right side the right side www.tmax.biz...
  • Page 17 Volkswagen Amarok Instruction of wired magnetic control installation Cable Harness Magnetic Inductor Magnet Magnet Earthing stud D(Negative) Induction part C1 Induction part C2 Instruction: The magnet position after closing the door is shown as above the picture. Waterproof sealing plug E 100mm Pillar B on the 50mm...
  • Page 18 Volkswagen Amarok Step 14: Installation of LED lamp : Tear off the double-sided adhesive tape behind the LED lamp and stick it to the thin wall blow the vehicle skirt. The distance from designated pasting position of LED lamp (Wipe the pasting position clean with a rag. ) to front gate crack line of front door is as shown in the picture (Front LED lamp is 400mm and rear LED lamp is 1300mm).
  • Page 19 Volkswagen Amarok Summary of Electric Part Summary of Electric Part Battery Controller Signal cable arrangement Motor cable Motor cable Motor cable connection arrangement Step 16 : Check out the emergency switch of controller to make sure it is off. Insert back the fuse , arrange the 16 Ch k i h f ff I...
  • Page 20 Volkswagen Amarok Instructions of Emergency Switch On status Off status I. Function of emergency switch Press the red switch button in case of any emergency or product failure to protect vehicle will not damage under these condition. Both boards will go back automatically while the emergency switch button is turned on. II.

  • Page 21: Maintenance

    Volkswagen Amarok Maintenance Inspect the normal operation of the mechanism. 3 months Periodical Inspect damage for each cable connection and the bare part outside of the vehicle beam. Inspection Inspect screw’s looseness of motor and power board. Clean the sediment on time for power board and the linkages. Special Case Inspection Clean the ice on time for power board and the linkages.
  • Page 22 I Maintenance Instruction I Maintenance Instruction 1、During warranty period, T-MAX provides free maintenance for any malfunction related to the manufacturer. Warranty period lasts 24 months or 5 kilo in 2 years after sale. For individual related faults, T-MAX provides paid maintenance.

  • Page 23: Warranty Card

    ① ① Electrical fault: the connection point and line failure, the gate control trigger line failure, controller failure, the electrical motor cable failure, motor failure; send to local T-MAX Terminal Services branch to detect and repair. ② Mechanical faults: a foreign object obstruction pedal movement, the ②...
  • Page 24 Produced by T-MAX(HANGZHOU)TECHNOLOGY CO.,LTD www.tmax.biz...

This manual is also suitable for:

E-board pst05-2230

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