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Note:
●
Read through all instructions before installation and use.
●
Ensure that the bike is switched off and the key is out of the ignition before proceeding with the
installation.
●
Some parts of the bikes might be hot/sharp and may cause burns/cuts. Proceed with extreme
caution or wait until the bike has cooled down. Always wear safety gloves.
●
When the installation is complete, make sure to secure the wiring loom away from the movable parts
or components which tend to heat up during the normal operation of the vehicle at any chance.
●
FuelX is intended for motorsport use on a closed course, please check with your local laws before
using this product. Race Dynamics / PowerTRONIC is not liable for consequences arising out of using
the product.
Support:
North&SouthAmerica
India, Bangladesh, Bhutan, Srilanka & Nepal : +91 9916 229 292 (Call & WhatsApp)
Restoftheworld
Email
:Website
FuelX Installation Manual
Hero Xpulse 200 4V
1
Vehicle Specific
Hero
Xpulse 200 4V
2019-2024
:+12672149292(Call)+919606044178(WhatsApp)
:+919606044177(Call&WhatsApp)
:support@powertronicecu.com
:www.powertronicECU.com
Release Date
18 July 2024
1
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Related Manuals for Race Dynamics FuelX
Summary of Contents for Race Dynamics FuelX
- Page 1 ● FuelX is intended for motorsport use on a closed course, please check with your local laws before using this product. Race Dynamics / PowerTRONIC is not liable for consequences arising out of using the product.
- Page 2 SLNo Chapter Page About FuelX and Kit Contents FuelX Variants FuelX Connectors FuelX Installation 7-21 FuelX Configuration and Settings FuelX LEDs...
- Page 3 1. FuelX FuelX is an electronic, plug-in, fuel-injection optimizer for modern engines. It either enriches or decreases the AFR in all operating regions according to the rider requirement. It autotunes the engine to best operational parameters, constantly monitoring, learning, and adapting to the engine...
- Page 4 2. FuelX Variants FuelX Pro+ The FuelX Pro+ variant has 10 maps that can be changed depending on the preference of the rider. For the Pro+ version, the FuelX contains an additional connector (Refer to Image 2.3) for the Handlebar Map switch (Refer to Image 2.2).
- Page 5 FuelX Lite The FuelX Lite variant has a single autotune map and only one connector for the harness. Image 2.7 Image 2.7...
- Page 6 ● FuelX connector ● Ignition coil connector ● Ground/battery negative connector. The FuelX is connected between the Lambda sensor connector and the ECU. The male connector of FuelX is connected to the female of the Lambda sensor and vice versa. Image 3.4...
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Page 7: Installation Procedure
4. Installation procedure 4.1Park the bike using the centre stand on a level surface (Or a paddock stand). Image 1 4.2 Locate the rider seat lock shown in Image 2 and unlock the rider seat. Refer to Image 3. Image 2... - Page 8 Image 3 4.3 Image 4 shows how the how the rider seat detached. Image 4...
- Page 9 4.4 Locate and unscrew the side screw using a Phillips-head screwdriver. Refer to Image 5. Image 5 4.5 Locate and unscrew the side screw using a Phillips Head screwdriver. Refer to Image 6. Image 6...
- Page 10 4.7 Locate and unscrew the side screw using a Phillips Head screwdriver. Refer to the Image 7 Image 7 4.7 After removing the screw and the bolt from side panel, gently detach the panel. Repeat the process on the other side also.
- Page 11 4.8 Locate and unscrew the tank rear bolt using M12 Hexagonal socket. Refer to Image 9. Image 9 4.9 Detach the fuel line carefully. Refer to Image 10 Image 10...
- Page 12 4.10 Detach the fuel pump connector carefully. Refer to Image 11. Image 11 4.11 Detach the vacuum hoses carefully. Refer to Image 12 Image 12...
- Page 13 4.12 After disconnecting all the connections from the tank, lift the tank gently and carefully place it aside.. 4.13 Route the FuelX harness through the frame as shown in Image 13 and Image 14. Image 13 Image 14...
- Page 14 4.14 Locate the Ignition coil. Refer to Images 15 and Image 16 Locate ignition coil of bike Image 15 Image 16...
- Page 15 4.15 Identify the Spark/Ignition coil connector in the PowerTRONIC wiring harness. The connectors are labelled 'SPK'. 4.16 Disconnect the stock ignition coil 12 V connector pins. The root of the male 12V pin is Black. Refer to Image 17 Image 17 4.17 Connect the PowerTRONIC Ignition coil 12 V female pins to the stock ignition coil mating pins on the coil.
- Page 16 4.18 Connect the PowerTRONIC Ignition coil 12 V male pins to the stock ignition coil female pins on the coil. Refer to Image 19 Image 19 Caution: The ignition coil connector needs to be connected only to the 12V terminal. Wrong connection can lead to failure of the unit and will void the warranty of the product.
- Page 17 4.20 Connect the FuelX male connector to the lambda sensor female connector and the female FuelX connector to the male lambda sensor connector. Refer to Image 21. Image 21 4.21 Mount the FuelX map switch on the handlebar, wherever convenient, using a 3mm Allen key.
- Page 18 4.22 Route the map switch harness through the frame as shown in Image 23. Image 23 4.23 Place the FuelX unit in the space under the seat. Refer to Image 24. Image 24...
- Page 19 4.24 Connect the 6 pin male connector on the unit to the main harness. Refer to Image 25. Image 25 4.25 Connect the 4 pin male connector on the unit to the map switch harness harness. Refer to Image 26. Image 26...
- Page 20 4.26 Connect the ground connector on the main harness to the negative terminal of the battery. Refer to Image 27. Image 27 4.27 Once the connections are complete, use zip ties to secure the harnesses away from any heating elements. Image 28...
- Page 21 4.28 Attach the fuel tank and the side panels on the bike. Check the working of the unit and then attach the seat on the bike.
- Page 22 5. FuelX Configurations and Settings For Pro+ and Pro versions, maps on the FuelX can be changed according to the preference of the customer. By just pressing the +/- button on the Handlebar map switch. The Green LED on the FuelX Handlebar map switch will help the customer know which map is active.
- Page 23 The Red LED starts blinking after the key and the kill switch are on. The blinking of the Green LEDs during the idling of the engine indicates that the FuelX is working in sync with the OEM ECU. The working of both Green and Red LEDs indicates the FuelX Functioning as intended.
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