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Note:
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Read through all instructions before installation and use.
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Ensure that the bike is switched off and the key is out of the ignition before proceeding with the
●
installation.
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Some parts of the bikes might be hot/sharp and may cause burns/cuts. Proceed with extreme
●
caution or wait until the bike has cooled down. Always wear safety gloves.
When the installation is complete, make sure to secure the wiring loom away from the movable parts
or components which tend to heat up during the normal operation of the vehicle at any chance.
FuelX is intended for motorsport use on a closed course, please check with your local laws before
using this product. Race Dynamics / PowerTRONIC is not liable for consequences arising out of using
the product.
Support:
North&SouthAmerica
India, Bangladesh, Bhutan, Srilanka & Nepal : +91 9916 229 292 (Call & WhatsApp)
Restoftheworld
Email
:Website
FuelX Installation Manual
Aprilia RS 457
1
Vehicle Specific
Aprilia
RS 457
2024
:+12672149292(Call)+919606044178(WhatsApp)
:+919606044177(Call&WhatsApp)
:support@powertronicecu.com
:www.powertronicECU.com
Release Date
09 July 2024
1
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Related Manuals for Race Dynamics FuelX
Summary of Contents for Race Dynamics FuelX
- Page 1 FuelX is intended for motorsport use on a closed course, please check with your local laws before using this product. Race Dynamics / PowerTRONIC is not liable for consequences arising out of using the product.
- Page 2 SLNo Chapter Page About FuelX and Kit Contents FuelX Variants FuelX Connectors FuelX Installation 8-21 FuelX Configuration and Settings FuelX LEDs...
- Page 3 1. FuelX FuelX is an electronic, plug-in, fuel-injection optimizer for modern engines. It either enriches or decreases the AFR in all operating regions according to the rider requirement. It autotunes the engine to best operational parameters, constantly monitoring, learning, and adapting to the engine...
- Page 4 2. FuelX Variants: FuelX Pro+ The FuelX Pro+ variant has 10 maps that can be changed depending on the preference of the rider. For the Pro+ version, the FuelX contains an additional connector (Refer to Image 2.3) for the Handlebar Map switch (Refer to Image 2.2).
- Page 5 FuelX Lite The FuelX Lite variant has a single autotune map and only one connector for the harness. Image 2.7 Image 2.7...
- Page 6 The harness contains ● TheLambdaconnector(O2) ● FuelXconnector ● Ground/batterynegativeconnector. The FuelX is connected between the Lambda sensor connector and the ECU. The male connector of FuelX is connected to the female of the Lambda sensor and vice versa. Image 3.4...
- Page 7 -Torx keys- T10, T45 -Philips head screw driver Note: As the Aprilia RS457 has clip on handlebars, you will need a Mirror Mount Extender, to be purchased seperately, to install the FuelX map switch. Refer to Image 0 for reference. Image 0...
- Page 8 4. Installation procedure 4.1 Park the bike using the center stand on a level surface (Or a paddock stand). Image 1 4.2 Locate the keyhole at the rear of the bike and use the key to unlock the seat. Image 2...
- Page 9 4.3 Detach the pillion seat by gently lifting it. Image 3 4.4 Detach the rider seat by gently lifting and pulling it back. Image 4...
- Page 10 4.5 Locate the screws on the front tank cover. Refer to Image 5 for the loaction of screws. Image 5 4.6 Unscrew the screws using a 4mm Allen key. Image 6...
- Page 11 4.7 Gently lift to detach the front tank cover. Image 7 4.8 Locate the screws on the side panel of the bike. Refer to Image 8 for location of the screws. Image 8...
- Page 12 4.9 Unscrew the screws using a 4mm allen key. Gently move the front of the panel away from the frame. Refer to Image 9 Image 9 4.10 Unscrew the screw shown in Image 10 with a 4mm allen key. Image 10...
- Page 13 4.11 Unscrew the tank bolt show in Image 11 using a 4mm Allen key. Image 11 4.12 Unscrew the tank anchor bolts on either side using a T45 Torx key. Refer to Image 12 Image 12...
- Page 14 4.13 Ensure the tank can be lifted up in order to make room for the harness to pass underneath it. Image 13 4.14 Unscrew the bolts marked in red on the bottom panel using a 4mm Allen key. Locate the screw underneath the fairing marked in yellow and unscrew it using T10 Torx key.
- Page 15 4.15 Gently remove the bottom panel. Image 15 4.16 Unscrew the screws shown in Image 16 with a 4mm Allen key. Image 16...
- Page 16 4.17 Locate the lambda sensor at the front of the bike under the radiator. Refer to Image 17. Image 17 4.18 Disconnect the lambda sensor. Image 18...
- Page 17 4.19 Route the FuelX harness underneath the fairings as shown in Image 19 and Image 20. Image 19 Image 20...
- Page 18 4.20 Connect the male connector of the lambda sensor to the female connector of FuelX and vice versa. Refer to Image 21. Image 21 4.21 Attach the mirror mount extender and attach the FuelX map switch on the mount. Refer to Image 22.
- Page 19 4.22 Route the map switch harness through the fairing as shown in Image 23. Image 23 4.23 Connect the ground cable to the negative terminal of the battery. Refer to Image 24. Image 24...
- Page 20 4.24 Place the FuelX unit under the pillion seat area at the rear end of the bike. Refer to Image 25. Image 25 4.24 Connect the 4 pin connector of the unit to the map switch connector and 6 pin connector to the main harness.
- Page 21 Image 27 4.25 Secure the harness with zip ties away from heating elements wherever necessary. 4.26 Attach the panels back and the tank back on the bike. Then attach the seats. Image 9...
- Page 22 5. FuelX Configurations and Settings For Pro+ and Pro versions, maps on the FuelX can be changed according to the preference of the customer. By just pressing the +/- button on the Handlebar map switch. The Green LED on the FuelX Handlebar map switch will help the customer know which map is active.
- Page 23 The Red LED starts blinking after the key and the kill switch are on. The blinking of the Green LEDs during the idling of the engine indicates that the FuelX is working in sync with the OEM ECU. The working of both Green and Red LEDs indicates the FuelX Functioning as intended.
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