Advertisement
Quick Links
Document Version
Application information
Vehicle
Model
Year of manufacture
Note:
● Read through all instructions before installation and use.
● Ensure that the bike is switched off and the key is out of the ignition before proceeding with the
installation.
● Some parts of the bikes might be hot/sharp and may cause burns/cuts. Proceed with extreme
caution or wait until the bike has cooled down. Always wear safety gloves.
● When the installation is complete, make sure to secure the wiring loom away from the movable parts
or components which tend to heat up during the normal operation of the vehicle at any chance.
● FuelX is intended for motorsport use on a closed course, please check with your local laws before
using this product. Race Dynamics / PowerTRONIC is not liable for consequences arising out of using
the product.
Support:
North & South America
India, Bangladesh, Bhutan, Srilanka & Nepal : +91 9916 229 292 (Call & WhatsApp)
Rest of the world
Email
Website
FuelX Installation Manual
Royal Enfield Himalayan 452 (2024)
1
Vehicle Specific
Royal Enfield
Himalayan 452
2024
: +1 267 214 9292 (Call) +91 9606 044 178 (WhatsApp)
: +91 9606 044 177 (Call & WhatsApp)
: support@powertronicecu.com
: www.powertronicECU.com
Release Date
18 Jan 2024
1
Advertisement
Related Manuals for Race Dynamics PowerTRONIC Himalayan 452
Summary of Contents for Race Dynamics PowerTRONIC Himalayan 452
- Page 1 ● FuelX is intended for motorsport use on a closed course, please check with your local laws before using this product. Race Dynamics / PowerTRONIC is not liable for consequences arising out of using the product.
- Page 2 SL No Chapter Page About FuelX and Kit Contents FuelX Variants FuelX Connectors FuelX Installation 7-23 FuelX Configuration and Settings FuelX LEDs Tools required Serial No Main tools Optional tools 4mm, 5mm Hex bit Spinner handle 10mm, 8 mm T bar Hexagonal Socket wrench Ratchet handle Wirecutter Extension bar or Sliding T-bar...
- Page 3 1. FuelX FuelX is an electronic, plug-in, fuel-injection optimizer for modern engines. It either enriches or decreases the AFR in all operating regions according to the rider requirement. It autotunes the engine to best operational parameters, constantly monitoring, learning, and adapting to the engine condition, wear and tear, riding style, add-ons (such as air filter and/or exhaust), etc as well as the environmental conditions such as temperature, humidity, altitude, etc.
- Page 4 2. FuelX Variants: FuelX Pro+ The FuelX Pro+ variant has 10 maps that can be changed depending on the preference of the rider. For the Pro+ version, the FuelX contains an additional connector (Refer to Image 2.3) for the Handlebar Map switch (Refer to Image 2.2).
- Page 5 FuelX Lite The FuelX Lite variant has a single autotune map and only one connector for the harness. Image 2.7 Image 2.7...
- Page 6 3. FuelX Harness Connectors The harness contains ● The Lambda connector (O ● FuelX connector ● Ground/battery negative connector. The FuelX is connected between the Lambda sensor connector and the ECU. The male connector of FuelX is connected to the female of the Lambda sensor and vice versa. Image 3.4...
- Page 7 4. Installation procedure 4.1 Removing panels and tank. Begin at the right side of the bike. Park the bike using the center stand on a level surface (Or a paddock stand). Refer to Image 1 Image 1 4.1.1 Detach the pillion seat by inserting the key into the keyhole shown in Image 2 and unlock the pillion seat. Image 3 shows the pillion seat detached.
- Page 8 Image 2 Image 3 4.1.2 Detach the rider seat. (Gently lift and slide it towards the rear end) - Refer to Image 4...
- Page 9 Image 4 4.1.3 Unscrew the front end tank panel bolt using the 4 mm Hexagonal bit. Refer to Image 5. Image 5 4.1.4 Gently detach the tank front panel. Refer to Image 6.
- Page 10 Image 6 4.1.5 Locate the rear end mounting bolts, (3 Nos). Refer to Image 7. Image 7 4.1.6 Unscrew the rear end mounting bolts using the 5 mm Hexagonal bit. Refer to Image 8.
- Page 11 Image 8 4.1.7 Gently lift the rear end of the tank and locate the vacuum hoses. Detach the hoses carefully. Refer to Image 9. Image 9 4.1.8 Locate the Fuel line and detach the connector carefully. Refer to Image 10.
- Page 12 Image 10 4.1.9 Locate the Fuel Pump connector and detach the connector carefully. Refer to Image 11 Image 11 4.1.10 Locate the Fuel Float connector and disconnect the coupler. Refer to Image 12.
- Page 13 Image 12 4.1.11 Once all the connectors are detached from the tank, gently lift and place it carefully. Refer to Image 13 Image 13 4.1.11 Locate the air box assembly and the mounting bolts. (2 on the left side and 1 on the right side) Unscrew them with an 8 mm Hex socket.
- Page 14 Image 14 4.1.12 Carefully unplug the hose from the throttle body. Refer to Image 15. Image 15 4.1.13 Loosen the bolt of the throttle body clamp. Refer to Image 16.
- Page 15 Image 16 4.1.14 Disconnect the battery negative terminal of the vehicle. Refer to Image 17 below. Image 17 4.1.14 Unplug the ECU connector carefully. Refer to Image 18 below.
- Page 16 Image 18 4.1.13 Carefully unplug the spark plug chord. Refer to Image 19. Image 19 4.1.14 Gently lift the air box and place it carefully as shown in Image 20 below.
- Page 17 Image 20 4.2 Routing the harness Important notes: 1) In this installation manual, the air box is removed for better routing demonstration. During the air box removal, unplug the ignition coil Ground as shown in the image below, and make sure to connect the Ground back while fitting the air box back.
- Page 18 4.2.1 Locate the stock lambda sensor connector. Refer to Image 21. Image 21 4.2.2 Disconnect the stock Lambda sensor connector. Refer to the Image 22. Image 22...
- Page 19 4.2.3 Connect FuelX female Lambda sensor connector to stock male connector. Refer to Image 23. Image 23 4.2.4 Connect FuelX male Lambda sensor connector to stock female connector. Refer to Image 24. Image 24...
- Page 20 4.2.5 Connect the FuelX Handlebar map switch on the Handlebar. Refer to Image Image 25 Image 25 4.2.6 Using a 2.5 mm Allen key, tighten the bolts. Refer to Image Image 26. Image 26...
- Page 21 4.2.7 Route the FuelX harness and handlebar switch wire. Refer to Image Image 27 Image 27 4.2.7 Place the FuelX module under the seat on top of the battery. Refer to Image Image 28. Image 28...
- Page 22 4.2.8 Connect the 6-pin FuelX connector to the harness. Refer to Image 29 Image 29 4.2.9 Connect the 4-pin FuelX connector to the handlebar map switch harness. Refer to the Image 30. Image 30...
- Page 23 4.2.10 Connect the Ground cable to the battery negative terminal. Terminal position may vary. Refer to the Image 31 Image 31 4.2.11 Secure the harness from hot and moving parts using the zip ties provided. 4.2.12 Attach the panels and the tank back.
- Page 24 5. FuelX Configurations and Settings For Pro+ and Pro versions, maps on the FuelX can be changed according to the preference of the customer. By just pressing the +/- button on the Handlebar map switch. The Green LED on the FuelX Handlebar map switch will help the customer know which map is active.
- Page 25 6. FuelX LEDs FuelX has LEDs on the module to indicate the operation. Image 33 The blinking of the Red LED indicates that the Map on the FuelX is being activated. The Red LED starts blinking after the key and the kill switch are on. The blinking of the Green LEDs during the idling of the engine indicates that...