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MODE KS1460 Single Installation Instructions Manual

Multi sided gas fireplace
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ADHERE SERIAL LABEL
KS1460 Single/Double
MULTI SIDED GAS FIREPLACE
Installation Instructions
630753_1

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Summary of Contents for MODE KS1460 Single

  • Page 1 ADHERE SERIAL LABEL KS1460 Single/Double MULTI SIDED GAS FIREPLACE Installation Instructions 630753_1...
  • Page 2 IMPORTANT: The appliance shall be installed in accordance with; ͳ This installation instruction booklet ͳ Local gas fitting regulations ͳ Municipal building codes ͳ Electrical wiring regulations ͳ Any other relevant statutory regulations. ͳ AS/NZS 5601.1 Gas Installations WARNING! DO NOT MODIFY THIS APPLIANCE. THIS APPLIANCE MUST BE INSTALLED INTO A KITSET WALL UNIT STRICTLY IN ACCORDANCE WITH THE FOLLOWING INSTRUCTIONS.
  • Page 3 KS1460 SINGLE/DOUBLE PRODUCT SPECIFICATION MODEL NAME KS1460 Single/Double Description of Appliance Indoor Gas Fire Heater Star Rating 3.4 Stars Max Heat Output 8.6 kW Compliant To AS/NZS 5263.1.3 Gas Type Natural Propane ULPG Fuelbed Type High 41 MJ/h 38 MJ/h...

  • Page 4: Table Of Contents

    CONTENTS A Product Description and Dimensions Product Description KS1460 Product Dimensions B Creating the Cavity Cavity Shape Designing the Cavity Hearth Cavity Base Wall Lining Television & Mantel Clearances C Installing the Flue Flue Configuration (If less than 8m flue length is required) Flue Configuration (If more than 8m flue length is required) Installing the Horizontal Powerflue Wall Terminal Option Installing the External Universal Vertical Powerflue (UVP)
  • Page 5 Normal Operating Sounds and Smells G Installation Checklist S Service Manual Annual Service Procedure Error Codes Cleaning the Fuel bed and Glass Service-Mode Login (Elevated Permissions) Checking Operating Pressure Replacing/Pairing a Remote Control Replacing the Burners Serial Number Removing or Cleaning the Fan(s)

  • Page 6: A Product Description And Dimensions

    In addition to the remote the appliance has a single auxiliary On/Off button on the unit. When not in operation it is in a standby mode unless it is physically isolated from the mains supply.

  • Page 7: B Creating The Cavity

    C RE ATING THE C AVI T Y B1 Cavity Shape The KS1460 Single/Double is suitable for self supporting timber or steel framed cavities. Most existing masonry cavities will not be suitable. B2 Designing the Cavity The following aspects must be considered when designing this installation: ͳ...

  • Page 8: B3 Hearth

    160 kg. 100mm Min. The fireplace can be recessed into the ground but must maintain clearances detailed Flooring or Hearth in the diagram (shown right) for any combustible flooring materials. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 9: B5 Wall Lining

    B5 Wall Lining Only after all applicable sections up to section F5 on page 44 have been completed is it permissible to commence with the final wall linings detailed in section F7 on page 48. Wall lining cutout dimensions around the glass must be adhered to. Please refer to section F7 on page 48 for wall finishing dimensions surrounding glass.

  • Page 10: C Installing The Flue

    - NOT towards the fire. Y Maximum = 1.5m Y Minimum = 0m X Maximum = 8m X Minimum = 0m X + Y Maximum = 8m X + Y Minimum = 1.2m 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 11: C2 Flue Configuration (If More Than 8M Flue Length Is Required)

    Overall ue length: 1.2m Min. 8m Max. Vertically terminated: Utilises the Escea Universal Vertical Power Flue enclosure kit. UVP Unit UVP Cowl Liner 1.2m F-F Liner 8m MAX 8m MAX Internal External C2 Flue Configuration (If more than 8m flue length is required) If your flue system is greater than 8m long (up to 40m long), then please contact the Escea Advisory Team at aa@escea.com for further guidelines.

  • Page 12: C3 Installing The Horizontal Powerflue Wall Terminal Option

    The horizontal powerflue wall terminal must be weather tight when installation is complete to prevent damage to the dwelling. It must be installed by a suitably qualified person. Take notice of the label on the termination which shows the correct orientation of the terminal. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)
  • Page 13 Creating the Hole in the outside Wall When cutting the hole in the outside wall, be mindful of how the installation of the horizontal powerflue wall terminal will be finished; the installation must be weatherproof. Ideal Hole/Cavity Size for Horizontal Powerflue Without Side Brackets With Side Brackets 298 mm...
  • Page 14 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 15: C4 Installing The External Universal Vertical Powerflue (Uvp)

    C4 Installing the external universal Vertical Powerflue (uVP) The UVP is designed to have the enclosure containing the fan unit mounted externally. Escea recommends this install for a UVP powerflue; an example is shown below. IMPoRtAnt: When installing the unit onto a flue liner, take care regarding the minimum required length of flue liner above the roof.

  • Page 16: C5 Installing The Internal Vertical Powerflue (Uvp)

    IMPoRtAnt: When installing the unit onto a flue liner, ensure the length of flue liner above the roof is the minimum required length. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)
  • Page 17 Ensure the 43 mm restriction plate is installed on the inlet. 229.1 TIMBER MUST NOT OBSTRUCT THESE ZONES 31.6 31.6 221.8 250.2 ø226.8 103.4 The UVP-Internal kit is intended for use within an accessible roof space or ‘chimney’ construction. Service access must be provided. Ensure installation complies with relevant building codes and regulations UVP Cowl 1.2m F-F Liner...

  • Page 18: C6 Installing In Accordance With Relevant Codes

    Above or either side of a roof window 600 mm From a dormer window 1500 mm Above the apex of the roof (see note 1 on following page) 300 mm From an open flue 1500 mm 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 19: C7 Running The Flue

    NOTE: 1) Should the flue not extend past the apex, the bottom opening of the flue should extend at least 200 mm from the roof (or 300 mm in regions with heavy snow). 2) The installation of a flue into a carport is not recommended. 3) The flue terminal will get very hot when in use.

  • Page 20: C8 Running The Powerflue Electrical Cable

    ⃝ Flue attached to the powerflue terminal leading back to the appliance with the correct flue clearances ⃝ the electrical cable from the powerflue terminal run back to the appliance location in an electrically safe manner 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 21: D Installing The Electricity And Gas To The Appliance

    IN S TALLING T HE ELEC T RIC IT Y AND GA S TO T HE APPLIANC E D1 Power Supply Before the Fireplace is installed, consideration must be given to the location of an appropriate power supply. An earthed 230/240 volt mains power connection (typically a standard 3 pin outlet) must be available within 1m of the bottom right of the appliance.

  • Page 22: D3 Home Automation Setup (Optional)

    D3 Home automation setup (optional) A home automation connection cable has been supplied. If this feature is desired connect it to the appliance next to the power flue cable. For more information see section E8. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 23: D4 Gas Supply

    MAXIMUM KS1460 SINGLE/DOUBLE NATURAL GAS CONSUMPTION = 41 MJ/HR MAXIMuM KS1460 SInGle/DouBle ulPG/PRoPAne ConSuMPtIon = 38 MJ/HR D6 Gas Pipe Position The gas connection is inside the appliance and is ½”...

  • Page 24: D7 Gas Isolating Valve

    ⃝ A suitably sized gas supply to the right hand side of the appliance with a pressure test point, ready to be connected once installed 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 25: E Installing The Appliance

    IN S TALLING T HE APPLIANC E WARNING! THE FOLLOWING INSTRUCTIONS MUST ONLY BE UNDERTAKEN BY A SUITABLY APPROVED PERSON. ANY TAMPERING BY AN UNAUTHORISED PERSON WILL VOID THE PRODUCT’S WARRANTY AND MAY RESULT IN A DANGEROUS CONDITION. E1 Connecting the Flue Access the top of the appliance and connect both the inlet flue (75 mm ID / 85 mm OD) and the exhaust flue (100 mm ID / 110 mm OD) to their respective spigots.

  • Page 26: E4 Removing (And Replacing) The Infill & Burners

    If the wallboard has not been installed, the regulator, valve, and test points can be accessed without removing the glass, infill, or burners by removing the hatch at the bottom front of the fire. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)
  • Page 27 Otherwise, the regulator, valve, and test points can be accessed through a hatch inside the firebox: ͳ Follow the instructions in “E3 Removing (and Replacing) the Glass” on page 25. ͳ Follow the instructions in “E4 Removing (and Replacing) the Infill & Burners” on page 26. ͳ...
  • Page 28 The measured pressure at the jet is generally slightly lower than at the test point. If this is done, TAKE CARE to have the middle and other side burner installed, otherwise gas may collect in the firebox, creating unsafe conditions. Gas Pressure Table - KS1460 Single/Double Gas Type Natural Gas...
  • Page 29 Changing the operating Pressure (Service Mode - APP onlY) While the remote is in its “OFF” mode with only the time showing on the display, use the service-mode login to enter gas fitter settings. Tap “Gas adjustment”. Follow the on screen prompts to start the fire in gas setting adjust mode.

  • Page 30: E6 Gas Type Conversion

    Change the burner jets and the pilot jet to those supplied in the kit set (see table above). NOTE: Ensure the pilot jet is joined up to the olive before inserting the jet into the pilot assembly (as shown below). 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)
  • Page 31 Change the burner collars to the ones supplied in the kit set (see table above). Screw out the nylon adjuster screw inside the regulator to remove the existing spring. Replace the spring with the one supplied in the conversion kit and reassemble the regulator. Stick the new gas type label supplied in the kit set on the underside of the tray hatch.

  • Page 32: E7 Auxiliary On/Off Button

    To access the AUX button, remove the bottom trim by lifting the trim upwards then sliding out (as shown in the diagram below). Take care not to scratch the glass or side trims. The AUX button location can be seen in the diagram below. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 33: E8 Home Automation Setup - Optional

    (which can take up to 4 minutes). While the relay is open the fireplace will be in standby mode and available for manual operation by the user.

  • Page 34: F Finishing The Installation

    103540. The kit includes 15 loose log retainers using finger folds to secure them to the infill and to support the logs. Flat retainer 103540 Folded retainer 103540, all folds 90° Below: folded integrated retainers. Integrated retainers flat unfolded. Integrated retainers folded. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)
  • Page 35 Above: Use a flat blade screw driver inserted into the finger fold slots to lift out the retainer from its flat pattern, all folds to be 90°. Below: Infill assembly with 15 x highlighted 103540 log retainers. Once folded always orientate the tall vertical fold inward towards the burners as shown below.

  • Page 36: F2 Redwood Logs And Embers Installation

    IMPoRtAnt: Improper positioning of any fuel bed media may create carbon build-up and will alter the units performance. Malfunctions due to improper fuel media placement will not be covered under warranty. Redwood Log Index Use the index above as a guide for selecting the correct logs. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)
  • Page 37 Redwood Log Setup Step 1: front Step 1: rear...
  • Page 38 Step 2: front Step 2: rear 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)
  • Page 39 Step 3: Front Step 3: Rear...
  • Page 40 Now place the embers in a SINGLE EVEN layer around the logs over the burners and infill, do not add additional embers use only the quantity in bags provided. The embers must not cover the pilot flame, inside the pilot guard must be clear of embers. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 41: F3 Riverbed Retainers Setup

    F3 Riverbed Retainers Setup Prior to beginning Riverbed stone installation it is essential that stone retainers placed over the burners. These retainers ensure correct placement and distance relationship of the stones and shale to the flames and crucially prevent flame impingement which can affect the performance of the product and visual quality of the flame picture.
  • Page 42 Step 5: Place LH centre rear retainer Step 6: Place RH centre rear retainer Step 7: Place RH front retainer Step 8: Place RH rear retainer Retainer installation is now complete 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 43: F4 Riverbed Stone Setup

    NOT OVER THE GAS PORTS. All riverbed stones and shale should be behind the retainers (completed in section F4 on page 43), clear of ALL gas ports. See MODE TIP! of how to bridge shale off each other to enable a realistic and more natural shale appearance.
  • Page 44 Step 1: Place the contents of all shale bags in the firebox. To create a natural tumbling river stone Riverbed appearance, follow the next MODE TIP! below. Stack stones against each other around ports to create a natural looking variation in the fuel bed.
  • Page 45 Step 3: Install RIVERBED STONE B distributed evenly among and adjacent to RIVER STONE A. Step 4: Install RIVERBED STONE C distributed evenly among and adjacent to RIVER STONE A and B.

  • Page 46: F5 Flame Picture

    It is important to ensure ALL PORTS are clear in your final setup. F5 Flame Picture An abnormal flame pattern will look long and stringy; it may cause soot to build up inside the firebox. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 47: F6 Wall Linings

    IMPoRtAnt: the final wall lining must not encroach within the specified dimensions in this section. these dimensions indicate the opening required in the wall lining. encroaching on the minimum cut out dimension may inhibit the future serviceability of the fire. KS1460 Single/Double Minimum Wall lining Dimensions 1370 1359.20 217.10...

  • Page 48: F7 Locating Wall Mount Cradle For Wireless Control

    The best height off the ground to locate the cradle is about chest height. This gives a good average room temperature and easy access for the user. Please ensure that the cradle is attached firmly onto the wall using the screws provided. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 49: F8 Operating The Appliance

    Run the appliance again and check the operation of the thermostat by increasing and decreasing the set temperature. Check that the Effect Only and Fan Boost functions work correctly. For further operation instructions please refer to the User Guide. F9 leD Remote operating Instructions Speed/Saturation Mode Scene Color Wheel On/O Bright -...

  • Page 50: F10 Normal Operating Sounds And Smells

    Mode : Short press run the next dynamic mode, long press 2s reset mode cycle. Speed/Saturation : For dynamic mode, adjust speed, short press 10 levels, long press 2s to reset back to default speed. For static colour mode, adjust saturation, namely change current static RGB colour to mixed white slowly, short press 11 levels, long press 1 -5s for continuous 256 levels of adjustment to white and back to chosen static colour.
  • Page 51 unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some “cracking” and “ticking” sounds being heard throughout the heating and cool down processes. Smells The first few times the unit is operated, the unit may release an odour and the flames will appear orange due to: the curing of the paint, the burning off of the starch in the gas logs and the oils in the metal.

  • Page 52: G Installation Checklist

    ⃝ Home-owner shown how to operate the appliance correctly ⃝ Warranty card filled in with installer details and appliance serial number ⃝ user Guide made available for end user ⃝ Plumbing Industry Commission Compliance Certificate given to end user 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 53: S Service Manual

    SERVIC E MANUAL IMPORTANT: THIS APPLIANCE MUST BE SERVICED EVERY 12 MONTHS. ANY SERVICE OPERATION SHOULD BE CARRIED OUT ONLY BY A SUITABLY QUALIFIED AND TRAINED PERSON. GAS AND ELECTRICITY SUPPLY MUST BE ISOLATED BEFORE ANY SERVICE OPERATION IS CARRIED OUT ON THIS APPLIANCE.

  • Page 54: S2 Error Codes

    Three failures during few times after re-establishing gas supply. normal runtime. E2.5 The fire has moved to overtemperature mode (pilot flame only) and the pilot has extingushed. Check pilot jet for obstuctions. Pilot has extingushed when the fire is in overtemperature mode.
  • Page 55 E2.6 Check gas supply and check other gas appliances to see if they are affected. If you have two separate LPG cylinders, switch over to the full bottle or contact your gas supplier. You may need to retry igniting the fire a Pilot ignited then few times after re-establishing gas supply.
  • Page 56 Check that the fan inside the Power Flue wall terminal is running during startup. This fan may need servicing if it is slowed or stalled. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 57: S3 Cleaning The Fuel Bed And Glass

    To gain access to the service mode with additional functionality, please follow these steps using the Escea Smart Heat App. To obtain a service mode passkey, ensure you have your session ID ready and call Escea at: NZ : +64 3 478 8220 or Aus : 1-800 460 832 S5 Checking operating Pressure See section “E5 Checking the Gas Operating Pressure”...

  • Page 58: S6 Replacing/Pairing A Remote Control

    25 &”Removing (and Replacing) the Infill & Burners” on page 26. Then, unravel the LED light strip in the direction highlighted below to gain access to the fan assemblies. (When replacing, take care to set the LED light strip into the brackets provided.) 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 59: S10 Removing The Control Trays

    Remove the six screws holding the fan assembly in place and lift out using the handles. S10 Removing the Control trays Start by following the instructions in “S9 Removing or Cleaning the Fan(s)” on page 58 in order to access the control trays. NOTE: It is not necessary to remove the fans to access the control trays.

  • Page 60: S11 Pressure Switch Removal

    Follow the steps in section “E4 Removing (and Replacing) the Infill & Burners” on page 26 to remove the burners and infill. Carefully remove the floating ceiling by unscrewing the four screws hidden behind the negative detail and sliding it first back, then down. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)
  • Page 61 Rotate the top glass retainer bracket upwards (shown shaded in the diagram below). With the glass retaining bracket slid upwards, attach a glass suction cup to the black side glass and carefully lift and tilt the side glass to remove it.
  • Page 62 IMPoRtAnt: to prevent damage to the glass when putting the glass back in its place, do not let the glass touch any sheet metal edge. Remove the 10 screws (shown in the diagram below) in the access hatch and carefully remove from the firebox. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)
  • Page 63 Remove the 2 silicone tubes. Disconnect the two wires from the pressure switch and remove the two screws on either side of the pressure switch to remove it from the bracket. When reconnecting the pressure switch, be sure to connect the tubes as shown in the diagram below. The black tube should be connected between the grey side of the pressure switch and the low pressure port.

  • Page 64: S12 Replacing The Thermal Cut Out

    58 and removing the left hand fan (not exhaust side). Once the fan is removed you will see the TCO (circled in the diagram below). To remove this, unscrew the two visible screws and once free remove the two wires connected to the TCO and remove from chassis. 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

  • Page 65: S13 Servicing The Horizontal / Vertical Powerflue

    S13 Servicing the Horizontal / Vertical Powerflue Ensure the power to the powerflue is off by disconnecting the power to the appliance inside. If the appliance has been running, allow the powerflue to cool before attempting to service it. Servicing a Horizontal Powerflue: Undo the screws on the outside of the powerflue box and separate the two parts, giving you access to the fan inside.

  • Page 66: S14 Wiring Diagrams

    S14 Wiring Diagrams 630753 KS1460 SInGle-DouBle InStAllAtIon MAnuAl (G3)

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