MODE KS1460 Single Installation & Service Instructions Manual
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MODE KS1460 Single Installation & Service Instructions Manual

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INSTALLATION / SERVICE INSTRUCTIONS
KS1460 Single/Double
Gas Fireplace
630553_0 KS1460 Single/Double Install Manual

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  • Page 1 INSTALLATION / SERVICE INSTRUCTIONS KS1460 Single/Double Gas Fireplace 630553_0 KS1460 Single/Double Install Manual...
  • Page 2 Important: The appliance shall be installed in accordance with; • This installation instruction booklet • Local gas fitting regulations • Municipal building codes • Electrical wiring regulations • Any other relevant statutory regulations. • AS/NZS 5601.1:2013 Gas Installations WARNING: This appliance must be installed by a qualified person. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
  • Page 3 KS1460 Single/Double PRODUCT SPECIFICATION MODEL NAME KS1460 Single/Double Description of Appliance Gas Fire Heater Star Rating 4.6 Stars Max Heat Output 9.9 kW AS/NZ Approval Standard AS/NZS 5263.1.3 Gas Type Natural Propane ULPG Fuelbed Type High 41 MJ/h 38 MJ/h...

  • Page 4: Table Of Contents

    Product Description and Installation Process Product Description Product Dimensions Creating the Cavity Cavity Shape Designing the Cavity Hearth Cavity Base Wall Lining Television & Mantel Clearances Installing the Flue Flue Configuration (If less than 8m flue length is required) Flue Configuration (If more than 8m flue length is required) Installing the Horizontal Powerflue Wall Terminal Option Installing the Internal Vertical Powerflue (UVP) Installing the External Vertical Powerflue (UVP)
  • Page 5 Finishing the Installation Gem Fuel Bed Installation Redwood Logs Fuel Bed Retainer Setup Redwood Logs and Embers Installation Riverbed Stone Setup Wall Linings Locating Wall Mount Cradle for Wireless Control Operating the Appliance Normal Operating Sounds and Smells Installation Checklist Service Manual Annual Service Procedure Error Codes...

  • Page 6: Product Description And Installation Process

    Radio Frequency (RF) remote that will normally be located in its wall mount cradle. In addition to the RF remote the appliance has a single auxiliary On/Off button on the unit. When not in operation it is in a standby mode unless it is physically isolated from the mains supply. Product Dimensions NOT TO BE MISTAKEN FOR CAVITY DIMENSIONS.

  • Page 7: Creating The Cavity

    Creating the Cavity Cavity Shape The KS1460 Single/Double is suitable for self supporting timber or steel framed cavities. Most existing masonry cavities will not be suitable. Designing the Cavity The following aspects must be considered when designing this installation: •...

  • Page 8: B3 Hearth

    Minimum Framing Dimensions KS1460 Single 90mm o lid 20mm 1735mm o sides 1090 KS1460 Double 90mm o lid 20mm 1735 o sides 1090 Hearth A hearth is not required. If a hearth is installed below the fire, it must be at least 100mm below the bottom of the glass or be composed entirely of non-combustible materials.

  • Page 9: B5 Wall Lining

    Wall Lining Only after all applicable sections up to section F5 on page 44 have been completed is it permissible to commence with the final wall linings detailed in section F7 on page 48. Wall lining cutout dimensions around the glass must be adhered to. Please refer to section F7 on page 48 for wall finishing dimensions surrounding glass.

  • Page 10: Installing The Flue

    Installing the Flue Flue Configuration (If less than 8m flue length is required) If your flue system is less than 8m long (as shown in diagrams below), then a simple aluminium flexible flue is required. If you wish to install a longer flue run, please contact the Escea Architectural Advisory Team.
  • Page 11 Overall ue length: 1.2m Min. 8m Max. Vertically Terminated: Utilises the Escea universal vertical power flue enclosure kit. UVP Unit UVP Cowl Liner 1.2m F-F Liner 8m MAX 8m MAX External Internal...

  • Page 12: C2 Flue Configuration (If More Than 8M Flue Length Is Required)

    Flue Configuration (If more than 8m flue length is required) If your flue system is greater than 8m long (up to 40m long), then please contact the Escea Advisory Team at aa@escea.com for further guidelines. Installing the Horizontal Powerflue Wall Terminal Option The horizontal powerflue wall terminal must be installed in the correct orientation (the small horizontal slot should be at the bottom).
  • Page 13 Creating the Hole in the Outside Wall When cutting the hole in the outside wall, be mindful of how the installation of the horizontal powerflue wall terminal will be finished; the installation must be weatherproof. Ideal Hole/Cavity Size for Horizontal Powerflue Without Side Brackets With Side Brackets 298mm...
  • Page 14 Horizontal Powerflue Detail cladding on cavity batten framing member with Fit the horizontal powerflue wall terminal into the hole and fix it in place, making sure the installation is wall wrap and flashing tape over sealed appropriately to prevent the ingress of water from outside the wall cladding. typical head flashing with stop ends to comply with relevant building code...

  • Page 15: C4 Installing The Internal Vertical Powerflue (Uvp)

    C4 Installing the Internal Vertical Powerflue (UVP) Note: For information regarding an external install, go to section C5 on page The Universal Vertical Powerflue (UVP) internal configuration is designed to have the fan, mounted within the roof space of the house, and the vertical Ø225mm diameter liner, containing a Ø100mm flexi, penetrate through the roof.
  • Page 16 The UVP-Internal kit is intended for use within an accessible roof space or ‘chimney’ construction. Service access must be provided. Ensure installation complies with relevant building codes and regulations Typical Installation UVP Cowl 1.2m F-F Liner ‘Decktite’ or similar ashing Roof Space Ensure Power Flue unit is securely braced using...

  • Page 17: C5 Installing The External Vertical Powerflue (Uvp)

    Installing the External Vertical Powerflue (UVP) Note: For information regarding an internal install of the UVP, go to section C4 on page 15. The UVP is designed to have the enclosure containing the fan unit mounted externally; an example is shown below.

  • Page 18: C6 Installing In Accordance With Relevant Codes

    C6 Installing in Accordance with Relevant Codes The location of the horizontal powerflue wall terminal must be installed in accordance with AS/NZS 5601 and any other relevant building codes. If possible, avoid installing the horizontal powerflue wall terminal in areas exposed to high winds and extreme weather. Some of the minimum clearances for a fan assisted wall terminal are listed below;...

  • Page 19: C7 Running The Flue

    Notes: 1) Should the flue not extend past the apex, the bottom opening of the flue should extend at least 200mm from the roof (or 300mm in regions with heavy snow). 2) The installation of a flue into a carport is not recommended. 3) The flue terminal will get very hot when in use.

  • Page 20: C8 Running The Powerflue Electrical Cable

    C8 Running the Powerflue Electrical Cable Note: The powerflue terminal is powered from the appliance and must be connected to the appliance with the supplied electrical cable only. Note: Ensure that the appliance power supply is disconnected before making the connection to the terminal The supplied electrical cable is 7m long;...

  • Page 21: Installing The Electricity And Gas To The Appliance

    Installing the Electricity and Gas to the Appliance Power Supply While the cavity is being created, consideration must be given to the location of an appropriate power supply. An earthed 230/240 volt mains power connection (typically a standard 3 pin outlet) must be available within 1m of the bottom right of the appliance.

  • Page 22: D3 Gas Pipe Sizing

    Maximum KS1460 Single/Double Natural Gas Consumption = 41 MJ/hr Maximum KS1460 Single/Double ULPG Consumption = 38 MJ/hr D4 Gas Pipe Position The gas connection is inside the appliance and is ½”...

  • Page 23: D5 Gas Isolating Valve

    D5 Gas Isolating Valve A gas isolating valve must be installed in the gas line as close to the appliance as possible. Fix it in a convenient position to allow it to be closed off quickly and easily during normal operation. Take into consideration access to this valve once the wall linings are on.

  • Page 24: Installing The Appliance

    Installing the Appliance Connecting the Flue Access the top of the appliance and connect both the inlet flue (Ø75mm ID / 85mm OD) and the exhaust flue (Ø100mm ID/110mm OD) to their respective spigots. Tighten the hose clamps onto the spigots. Ensure the flue connection is air tight.

  • Page 25: E4 Placing The Infill & Burners

    Placing the Infill & Burners The infill is specific to the different fuelbed options (see section F). The side burners are made LH and RH and can only be installed in this position with a go - no go tab system (seen below). Ensure that the gas jets and burner collars are appropriate to the gas type using the table below.

  • Page 26: E5 Gas Type Conversion

    Gas Type Conversion THIS APPLIANCE IS CONFIGURED TO OPERATE ON NATURAL GAS (NG). If gas type conversion is not required then skip to the next section. Your gas fire has been supplied with the necessary parts for gas conversion. Follow the steps on the following pages to change from NG to ULPG/Propane or vice versa.
  • Page 27 Step 4: Screw out the nylon adjuster screw inside the regulator to remove the existing spring. Replace the spring with the purple spring supplied in the conversion kit and reassemble the regulator. Step 5: Stick the new gas type label supplied in the kit set on the underside of the tray hatch. Ensure the serial number and date of manufacture are still visible.

  • Page 28: E6 Operating The Appliance

    “03” light up on the display. Release the buttons and the remote will count down and display “GO”. The screen will then display all characters. This will put the remote into test mode and the two big temperature digits should begin counting from 0 to 99 repeatedly.
  • Page 29 Any tampering by an unauthorised person will void the product’s warranty and may result in a dangerous condition. While the remote is in its “OFF” mode with only the time showing on the display, press the MINUS, PLUS and FAN BOOST buttons simultaneously (as shown right) until the characters “03”...
  • Page 30 Whilst in test mode: press and hold the “ACTIVATE TIMER” and “FAN BOOST” buttons for 4 seconds to access the gas valve settings. The appliance will automatically turn on while in this mode. WAIT. Allow the appliance to fully light all burners before continuing.

  • Page 31: E8 Auxiliary On/Off Button

    Auxiliary On/Off button The auxiliary on/off button is used to turn the fireplace on without the remote control and for “teaching” the fireplace to listen for new remote controls. For information on teaching a new remote control, see section S5 on page 58 of the service manual at the end of this document. To access the auxiliary on/off button, remove the bottom trim bracket by lifting the bracket upwards (as shown in the diagram below).

  • Page 32: E9 Home Automation Setup

    (which can take up to 4 minutes). While the relay is open the fireplace will be in standby mode and available for manual operation by the user.
  • Page 33 END OF SECTION E By the end of this section, you should have: □ The appliance installed in the cavity □ The appliance fixed to the cavity base and wall lining □ The appliance plugged into a mains electricity supply □...

  • Page 34: Finishing The Installation

    Finishing the Installation Gem Fuel Bed Installation Place all the gems in a single layer atop the burners and fuel bed infill. Cover the entire area up to the edges of the firebox or glass. The embers must not cover the pilot flame, inside the pilot guard must be clear of gems.
  • Page 35 Below: flat unfolded integrated retainers. Below: folded integrated retainers. Integrated retainers flat unfolded. Integrated retainers folded. Above: Use a flat blade screw driver inserted into the finger fold slots to lift out the retainer from its flat pattern, all folds to be 90°. Below: Infill assembly with 15 x highlighted 103540 log retainers.
  • Page 36 tall vertical fold inward towards the burners as shown below. 3 x burners in middle of infill not shown for clarity. Below: Locate slots for 103540 retainer legs. Below: Insert 103540 retainer legs into slots orientated towards burners. Below infill underside view: fold over 103540 retainer legs to fix in place on the infill.

  • Page 37: F3 Redwood Logs And Embers Installation

    Redwood Logs and Embers Installation Logs must be located correctly as illustrated in this section. The final log layout should replicate the image shown in Step 3. After the logs have been located correctly, place the embers in a SINGLE EVEN layer around the logs, do not add additional embers use only the quantity of bags provided.
  • Page 38 Redwood Log Setup Step 1: front Step 1: rear...
  • Page 39 Step 2: front Step 2: rear...
  • Page 40 Step 3: front Step 3: rear...
  • Page 41 Front appearance of completed Redwood log fuel bed. Ready for embers. Rear appearance of completed Redwood log fuel bed. Ready for embers. Now place the embers in a SINGLE EVEN layer around the logs over the burners and infill, do not add additional embers use only the quantity in bags provided.
  • Page 42 Step 2: Place LH rear retainer Step 3: Place LH front retainer Step 4: Place centre front retainer Step 5: Place LH centre rear retainer...
  • Page 43 Step 6: Place RH centre rear retainer Step 7: Place RH front retainer Step 8: Place RH rear retainer - retainer installation now complete...

  • Page 44: F5 Riverbed Stone Setup

    All riverbed stones and shale should be behind the retainers (completed in section F4 on page 41), clear of ALL gas ports. See MODE TIP! of how to bridge shale off each other to enable a realistic and more natural shale appearance.
  • Page 45 Step 1: Place the contents of all shale bags in the firebox. To create a natural tumbling river stone Riverbed appearance, follow the next MODE TIP! below. Stack stones against each other around ports to create a natural looking variation in the fuel bed.
  • Page 46 Step 3: Install RIVERBED STONE B distributed evenly among and adjacent to RIVER STONE A. Step 4: Install RIVERBED STONE C distributed evenly among and adjacent to RIVER STONE A and B.
  • Page 47 Step 5: Install RIVERBED STONE D distributed evenly among and adjacent to RIVER STONE A, B and C. It is encouraged to follow this guide closely, but due to the natural behaviour of the stones an exact copy may not be possible. It is important to ensure ALL PORTS are clear in your final setup. Flame Picture An abnormal flame pattern will look long and stringy;...

  • Page 48: F7 Wall Linings

    An abnormal flame pattern will likely be the result of incorrect settings (jet size, burner aeration collar). Check that these are correct before proceeding. If an abnormal flame pattern is still present, please contact Escea. It is the responsibility of the installer to ensure a correct flame pattern. Wall Linings The final wall lining can only be commenced after all previous applicable sections have been completed.

  • Page 49: F8 Locating Wall Mount Cradle For Wireless Control

    2x 10mm plasterboard - nstallation of a frameless inner layer acts as a packer plasterboard finish to the MODE to bring plasterboard flush KS1150 Series Gas Fires. with reveal scea recommends when using these nishing methods that 10mm plasterboard is used.

  • Page 50: F9 Operating The Appliance

    During the pre-purge the remote will alternately show the remotes “set” temperature and a rotating segment indicator to show that the fire is in start up mode and will try to ignite.
  • Page 51 Mode : Short press run the next dynamic mode, long press 2s reset mode cycle. Speed/Saturation : For dynamic mode, adjust speed, short press 10 levels, long press 2s to reset back to default speed. For static color mode, adjust saturation, namely change current static RGB color to mixed white slowly, short press 11 levels, long press 1 -5s for continuous 256 levels of adjustment to white and back to chosen static color.

  • Page 52: F11 Normal Operating Sounds And Smells

    Pairing a New Remote Ensure a battery (CR2032) is installed in the remote. The LED on the remote will illuminate when any button is touched. On the LED receiver (shown below) touch the remote pairing button. On the remote, touch the On/Off key until the LEDs turn on and off. The new remote is now paired. Indicator Light Remote Pairing Button F11 Normal Operating Sounds and Smells...
  • Page 53 Unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some “cracking” and “ticking” sounds being heard throughout the heating and cool down processes. Smells The first few times the unit is operated, the unit may release an odour and the flames will appear orange due to: the curing of the paint, the burning off of the starch in the gas logs and the oils in the metal.

  • Page 54: Installation Checklist

    Installation Checklist Go through the following checklist to ensure you have installed the appliance correctly □ Correctly sized cavity to suit your fascia and flue configuration □ Correct clearances to combustibles □ An electrical isolating switch to the appliance, accessible after finished installation □...

  • Page 55: Service Manual

    Service Manual IMPORTANT: • This appliance must be serviced every 12 months. • Any service operation should be carried out only by a suitably qualified and trained person. • Gas and electricity supply MUST be isolated before any service operation is carried out on this appliance.

  • Page 56: S2 Error Codes

    Error Codes This gas fire has been designed to show error codes to help explain and identify any fault situation that occurs. These codes will appear on the wireless remote control in the form of a large letter “E” with a number beside it. Codes can normally be reset by turning the heater off then on again at the wall.
  • Page 57 The bimetallic snap disk mounted on the exhaust collector box has tripped. • Check that fans are plugged in, cleaned, and free turning - room air fans may be slowed or stalled. • Check the regulator -being set too high may result in excess heat build- Appliance Over Temperature •...

  • Page 58: S3 Cleaning The Fuel Bed And Glass

    Release the buttons. The remote will count down and display “GO”. The screen will then display all characters and should be reading “00”. This will put the remote into test mode. Note: if the digits start counting then the remote is already paired.

  • Page 59: S6 Replacing The Burners

    5. Press the large power button in the middle of the remote control to exit the test mode and return to normal operation. The remote should only be displaying the time. Check the fire will start using the remote control by pressing the large power button. Turn it off again using the remote control.

  • Page 60: S9 Removing The Control Tray

    Removing the Control Tray Follow sections “E3 Removing (and Replacing) the Glass” on page 24 and “E4 Placing the Infill & Burners” on page 25 to remove the glass, burners, and infill. Remove the 8 screws on the controls tray (shown shaded in the diagram below). Remove the ‘engine’...

  • Page 61: S10 Pressure Switch Removal

    S10 Pressure Switch Removal 1. Follow the steps in section “E3 Removing (and Replacing) the Glass” on page 24 to remove the glass from the front of the appliance. Follow the steps in section “E4 Placing the Infill & Burners” on page 25 to remove the burners and infill. Carefully remove the floating ceiling by unscrewing the four screws hidden behind the negative detail and sliding it first back, then down.
  • Page 62 3. With the infill, burners and floating ceiling removed, slide upward (DO NOT REMOVE) the top glass retainer bracket (shown shaded in the diagram below). 4. With the glass retaining bracket slid upwards, attach a glass suction cup to the black side glass and carefully lift and tilt the side glass to remove it.
  • Page 63 5. Remove the 10 screws (shown in the diagram below) in the access hatch and carefully remove from the firebox. 6. Remove the 2 silicone tubes. Disconnect the two wires from the pressure switch and remove the two screws on either side of the pressure switch to remove it from the bracket. SECTION B-B...
  • Page 64 When reconnecting the pressure switch, be sure to connect the tubes as shown in the diagram below. The black tube should be connected between the grey side of the pressure switch and the low pressure port. The translucent tube should be connected between the black side of the pressure switch and the high pressure port.

  • Page 65: S11 Replacing The Thermal Cut Out

    S11 Replacing the Thermal Cut Out WARNING - Ensure power is turned off before removing any TCO. There are two thermal cutouts: one in the LH room fan assembly (60°C) and the other attached to the exhaust manifold (120°C). Exhaust TCO (120°C) Access to this TCO can be made by following steps 1 to 2 from section “S10 Pressure Switch Removal”...
  • Page 66 Fan TCO (60°C) Access to this TCO can be made by following the steps in section “S8 Removing or Cleaning Fan” on page 59 and removing the left hand fan (not exhaust side). Once the fan is removed you will see the TCO (circled in the diagram below).

  • Page 67: S12 Servicing The Horizontal / Vertical Powerflue

    S12 Servicing the Horizontal / Vertical Powerflue Ensure the power to the powerflue is off by disconnecting the power to the appliance inside. If the appliance has been running, allow the powerflue to cool before attempting to service it. Servicing a Horizontal Powerflue: Undo the screws on the outside of the powerflue box and separate the two parts, giving you access to the fan inside.

  • Page 68: S13 Wiring Diagram

    S13 Wiring Diagram Part No. 620608_0...

This manual is also suitable for:

Ks1460 doubleKs1140 singleKs1140 double

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