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Operator's Manual
Innershield
Magnum
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10045-F
|
Issue Date Jun - 24
© Lincoln Global, Inc. All Rights Reserved.
PRO Gun,
®
Classic
®
For use with machines having Code Numbers:
K115-1, K115-2, K115-3, K115-4,
K115-8, K115-10, K116-2,
K126-1, K126-2, K126-10,
K126-11, K126-12, K126-13
K126-14, K345-10
IEC 60974-7
GB 15579.7: 22013
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Summary of Contents for Lincoln Electric Innershield PRO Magnum Classic K115-1
- Page 1 Operator’s Manual Innershield PRO Gun, ® Magnum Classic ® For use with machines having Code Numbers: K115-1, K115-2, K115-3, K115-4, K115-8, K115-10, K116-2, K126-1, K126-2, K126-10, K126-11, K126-12, K126-13 K126-14, K345-10 IEC 60974-7 GB 15579.7: 22013 Register your machine: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference...
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2. A Free copy of “Arc Welding Safety” booklet E205 2.a. Electric current owing through any conductor is available from the Lincoln Electric Company, 22801 causes localized Electric and Magnetic Fields (EMF). St. Clair Avenue, Cleveland, Ohio 44117-1199.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
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Page 6: Table Of Contents
INNERSHIELD PRO & MAGNUM CLASSIC GUN TABLE OF CONTENTS INSTALLATION .............................SECTION A TECHNICAL SPECIFICATIONS ..........................A-1 GENERAL DESCRIPTION.............................A-3 RECOMMENDED PROCESSES AND EQUIPMENT....................A-3 CONNECTION TO FEEDER WITH READY TO WELD GUN ..................A-4 CONVERSION OF K126-10, K126-11, K126-12 OR K126-13 TO WELD WITH OTHER WIRE FEEDERS....A-4 INSTALL AND TRIM THE CABLE LINER .......................A-6 CONNECT GUNS TO WIRE FEEDER........................A-6 OPERATION ..............................SECTION B... -
Page 7: Installation
Tube (KP2906-62) - #4 size Gun Connector (K466-10) - Gun Connector (K466-8) - 5/64 in. (2.0 mm) Liner (KP44-564-15) - Lincoln Electric Gun Connector - 5/64 in. (2.0 mm) Liner (KP44-564-15) - 5/64 in. (2.0 mm) Liner (KP44-564-15) (K613-6) - 3/32 in. (2.4 mm) Liner... - Page 8 (1) Included as standard with Gun and Cable Assembly. (2) Thread protector. (3) K126 PRO Innershield Guns are detailed in Publication E12.11. ® For best welding results with Lincoln Electric equipment, always use Lincoln Electric consumables. Visit www.lincolnelectric.com for more details.
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Page 9: General Description
INNERSHIELD PRO & MAGNUM CLASSIC GUN INSTALLATION RECOMMENDED PROCESSES AND EQUIPMENT GENERAL DESCRIPTION WARNING RECOMMENDED PROCESSES Do not touch electrically live parts such as • FCAW-SS output terminals or internal wiring. PROCESS LIMITATIONS • This gun can only be used with self-shielded wires. The design will not support the use of shielding gas. -
Page 10: Connection To Feeder With Ready To Weld Gun
INNERSHIELD PRO & MAGNUM CLASSIC GUN INSTALLATION Read this entire installation section before you Connection to Adapted Feeders, Lincoln DH-10, start installation. LN-10, STT-10, and Power Feed 10 wire feeders (5/64” or smaller diameter wire). WARNING The K126-12 gun and cable assembly will connect easily to any SAFETY PRECAUTIONS properly adapted feeder. - Page 11 INNERSHIELD PRO & MAGNUM CLASSIC GUN INSTALLATION K466-5 Installation K613-2, K613-7 Installation (For L-Tec feeders equipped with an L-Tec feeder (Tweco #5 compatible feeders) connector assembly, MIG 35, MIG 31A, 225...) 1. Remove brass cable connector from the kit and screw it onto the feeder end of the gun cable.
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Page 12: Install And Trim The Cable Liner
INNERSHIELD PRO & MAGNUM CLASSIC GUN INSTALLATION INSTALL AND TRIM THE CABLE LINER CONNECT GUNS TO WIRE FEEDER Connection to Miller Feeders Installation of (KP44 and KP45 series liners) 1. Lay the gun and cable out straight on a at surface. Using the Gun and cable assemblies which were assembled with a 2. - Page 13 INNERSHIELD PRO & MAGNUM CLASSIC GUN INSTALLATION Connection to Lincoln Wirematic, Power MIG, Hobart Series 2000 Feeders, or SP100T Type Feeders. Gun cable assemblies which were assembled with a K466-6, K466-7 or K466-9 Connection Kit in the beginning of this Installation Section will connect easily to a feeder.
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Page 14: Operation
INNERSHIELD PRO & MAGNUM CLASSIC GUN OPERATION OPERATION AVOIDING WIRE FEEDING PROBLEMS Wire feeding problems can be avoided by observing the following ELECTRODES AND EQUIPMENT gun handling procedures: The K126 Innershield Pro gun has been designed for use with 1. Do not kink or pull cable around sharp corners. Lincoln Innershield brand self-shielded cored wire electrodes. -
Page 15: Accessories
Kit No. for Gun 5/64” diameter 3/32” diameter Manufacturer Model or smaller wire wire Lincoln Electric LN-7, LN-8, & LN-9 series; LN-25 (0.052 max.); LN-742 K466-1 none LN-7, LN-8, & LN-9 series; LN-25 (1/16 and larger); LN-742 K466-8 K613-6 LF-72, LN-74... -
Page 16: Maintenance
INNERSHIELD PRO & MAGNUM CLASSIC GUN MAINTENANCE For all connector kits except K466-3, K466-4 and K613-3, tighten the set screw in the cable con- INNERSHIELD PRO nector. MAINTENANCE <OR> For K466-3, K466-4 and K613-3, screw in the connector cap provided in the kit until it seats on the face of the bushing. Then insert the appropriate piece of liner material into the connector REMOVAL, INSTALLATION AND TRIMMING cap and tighten the set screw. -
Page 17: Gun Tubes And Nozzles
INNERSHIELD PRO & MAGNUM CLASSIC GUN MAINTENANCE GUN TUBES AND NOZZLES 1. Replace worn contact tips as required. 2. Remove spatter from from contact tip, tip holder, insulator and gun tube after each 10 minutes of arc time or as required. 3. - Page 18 TROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
- Page 19 INNERSHIELD PRO & MAGNUM CLASSIC GUN MAINTENANCE Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION No wire feed occurs when trigger is pulled. 1. Machine is switched off or unplugged. 1. Switch on or plug in machine. 2.
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Page 20: Troubleshooting
INNERSHIELD PRO & MAGNUM CLASSIC GUN TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Intermittent wire feed when trigger is pulled. 1. Drive roll has become galled. 1. Remove and then clean or replace drive roll. - Page 21 INNERSHIELD PRO & MAGNUM CLASSIC GUN This page intentionally left blank.
- Page 22 Do not touch electrically live parts or Keep ammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. WARNING Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa moja-...
- Page 23 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. Los humos fuera de la zona de res- Spanish Desconectar el cable de ali- No operar con panel abierto o AVISO DE...
- Page 24 Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying...
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