CommScope OmniReach FHD 3000 User Manual
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CommScope OmniReach FHD 3000 User Manual

CommScope OmniReach FHD 3000 User Manual

Indoor 72 cabinet
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OmniReach
®
Indoor 72 FDH 3000 Cabinet
User Manual
1453078 Rev B
www.commscope.com
Issue 3, July 2016
26384-A
ADCP-96-128

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  • Page 1 OmniReach ® Indoor 72 FDH 3000 Cabinet User Manual ADCP-96-128 Issue 3, July 2016 26384-A 1453078 Rev B www.commscope.com...
  • Page 2 Contents herein are current as of the date of publication. CommScope reserves the right to change the contents without prior notice. In no event shall CommScope Inc. be liable for any damages resulting from loss of data, loss of use, or loss of profits and CommScope Inc.

  • Page 3: Table Of Contents

    Splitter Compartment Pass-Through Routing Procedure ........53 Page iii © 2016, CommScope, Inc.
  • Page 4 TECHNICAL ASSISTANCE ..............64 Page iv © 2016, CommScope, Inc.

  • Page 5: About This Manual

    RELATED PUBLICATIONS Listed below are related manuals and their publication numbers. Copies of these publications can be ordered by contacting the CommScope Technical Assistance Center at 1.800.830.5056, or by e-mail to TAC.Americas@commscope.com. Title/Description Publication Number...

  • Page 6: Standards Certification

    LIST OF ACRONYMS AND ABBREVIATIONS The acronyms and abbreviations used in this manual are detailed in the following list: American Wire Gauge Centigrade Fahrenheit Fiber Distribution Hub FTTP Fiber To The Premises Outside Plant Plug and Play Page vi © 2016, CommScope, Inc.

  • Page 7: Description

    The Premises (FTTP) distribution network applications. SPLITTER COMPARTMENT DISTRIBUTION SPLICE TRAY STORAGE FEEDER SPLICE TRAY STORAGE SLIDING ADAPTER PACK RADIUS LIMIITERS 26385-A DISTRIBUTION STORAGE PANELS PANEL Figure 1. Typical Indoor 72 FDH 3000 Cabinet Page 1 © 2016, CommScope, Inc.
  • Page 8 21.35 x 23.55 x 14.82 x inches (54 x 60 x 38 cm) Weight (fully loaded) 87 lbs (40 kg) Certification (pending) GR-3123-CORE Distribution panels (maximum) 1, 2 or 3 depending on cabinet option Page 2 © 2016, CommScope, Inc.
  • Page 9 2 x 32 17.4 17.8 * – Specification includes the loss from the input and output connectors. ** – PNP splitters with a 0.3 dB per connector (APC) and 0.2 dB per connector (UPC) Page 3 © 2016, CommScope, Inc.
  • Page 10 ADCP-96-128 • Issue 3 • July 2016 14.82 IN. (37.6 CM) 21.35 IN. (54.2 CM) 23486-A 22.31 IN. (56.7 CM) 23.55 IN. (59.8 CM) Figure 2. Indoor 72 Termination Cabinet Dimensions Page 4 © 2016, CommScope, Inc.

  • Page 11: Before Starting The Installation

    2. Open the cabinet doors (requires 216B key tool) and check for broken or missing parts. If there are damages, contact TE (see Section 14 on page 64) for an RMA (Return Material Authorization) and to reorder if replacement is required. Page 5 © 2016, CommScope, Inc.

  • Page 12: Osp Cable And Cabinet Grounding

    • Torque wrench (with 7/16-inch socket and standard screwdriver socket) • Hammer • Pliers • Wire cutter • Utility knife • Tape measure • Pen or marker • Splicing equipment • Grounding system, copper wire, and grounding clamp (per local requirements) Page 6 © 2016, CommScope, Inc.

  • Page 13: Mounting The Cabinet In The Equipment Rack

    (3.1 Newton-meters) of torque. 4. Install a single rack screw (with flat washer) in the top hole on the right side of cabinet. 5. Complete the installation of the left and right side rack screws. Page 7 © 2016, CommScope, Inc.

  • Page 14: Grounding Wire Connection To Cabinet

    72 cabinet. Use the following procedure to install the grounding wire: 1. Locate the grounding lug lug which is mounted on the underside of the cabinet as shown in Figure Page 8 © 2016, CommScope, Inc.

  • Page 15: Mounting The Cabinet On A Wall

    Appropriate fasteners for securing the mounting brackets to the mounting surface and an appropriate backer board must be provided by the installer. The type of fasteners required are dependent on the materials and the construction of the mounting surface. Page 9 © 2016, CommScope, Inc.

  • Page 16: Wood-Framed Wall Mounting Procedure

    Step 1. Tighten nuts securely. REMOVE MOUNTING BRACKETS 23488-A REINSTALL BOLTS, FLAT WASHERS, FOAM WASHERS, AND NUTS WITHOUT BRACKETS Figure 5. Remove Mounting Brackets From Front Mounting Position Page 10 © 2016, CommScope, Inc.
  • Page 17 8. Using Figure 7 as a guide, mark location of cabinet mounting holes on the plywood backer. 9. Drill a 5/32-inch hole in the backer board at each of the locations marked in Step Page 11 © 2016, CommScope, Inc.
  • Page 18 1/4-inch flat washers between the cabinet and the mounting surface as required to prevent cabinet from twisting or distorting when secured to the mounting surface. Page 12 © 2016, CommScope, Inc.

  • Page 19: Grounding Wire Connection To Cabinet

    2. Obtain a length of #6 AWG copper wire for use as a grounding wire. 3. Insert one end of the grounding wire into the cabinet grounding lug. Tighten the grounding lug set screw to 30 to 35 lbs force-inches (3.4 to 4.0 Nm) of torque. Page 13 © 2016, CommScope, Inc.

  • Page 20: Pre-Installed Feeder And Distribution Cable Configuration Information

    The cable subunits are routed to the splitter compartment. Extra fibers are routed to the sliding adapter pack. The subunits are numbered and the individual fibers are color-coded for identification. Always perform a light test before splicing to Page 14 © 2016, CommScope, Inc.

  • Page 21: Osp Distribution Cable Configuration

    11. Distribution cables with up to 72 fibers. Designation labels are provided on the cabinet doors for recording subscriber information for each distribution panel port. The labels indicate the fiber number and cable number Page 15 © 2016, CommScope, Inc.

  • Page 22: Feeder Cable Installation And Splicing (Top Entry/Exit)

    Use the following procedure to install the feeder cable: 1. Locate the cable entry/exit hole (on top of the cabinet) that is specified for feeder cable installation as shown in Figure Page 16 © 2016, CommScope, Inc.
  • Page 23 13. Save the retaining nut for reuse. SPIRAL COMPRESSION FITTING ASSEMBLY DETAIL FEEDER CABLE SPIRAL METAL SPIRAL SPACER COMPRESSION FITTING COMPRESSION PLASTIC (SEE ASSEMBLY FITTING DETAIL) BASE (REMOVE) O-RING RETAINING 23492-A Figure 13. Plastic Cap Removal and Compression Fitting Installation Page 17 © 2016, CommScope, Inc.
  • Page 24 11. Depending on the cabinet option, either plastic or brass clamps will be provided with the cabinet. Assemble the cable clamps on the feeder cable as shown in Figure Page 18 © 2016, CommScope, Inc.
  • Page 25 Section 6.2 on page 20 for connecting the grounding cable to the cabinet ground block. If a grounding kit was not required, refer to Section 6.3 on page 21 Section 6.4 on page 26 for the splicing procedure. Page 19 © 2016, CommScope, Inc.

  • Page 26: Grounding Cables With Metallic Members

    23789-A Figure 15. Location of Optional Cable Grounding Block PLASTIC CABLE GROUNDING TIGHTEN NUT TO 25-30 LBS-FORCE INCHES WIRE FLAT (2.8-3.4 Nm) OF TORQUE WASHER 22171-A Figure 16. Connecting Grounding Cable to Grounding Block Page 20 © 2016, CommScope, Inc.

  • Page 27: Splicing The Feeder Cable Fibers To The Splitter Fibers - Ribbon Fiber

    4. Obtain a length of the protective tubing that is provided with the ribbon cable breakout kit and temporarily attach it to the breakout. Do not insert any fibers into the tube at this point. Page 21 © 2016, CommScope, Inc.
  • Page 28 7. Route the protective tube or ribbon subunit to the splice tray and then remove the clear plastic cover from the splice tray. SPLICE SPLITTER FIBERS TRAY (PRE-INSTALLED) SPLICE TRAY HOLDER 23801-A Figure 18. Feeder Slice Tray Assembly Page 22 © 2016, CommScope, Inc.
  • Page 29 13. Splice the feeder cable fibers to the appropriate splitter fibers as specified by local policies and procedures. Adjust and route the fibers within the splice tray as shown in Figure 20. Refer to Table 4 for the splitter fiber designations. Page 23 © 2016, CommScope, Inc.
  • Page 30 – 7 (Red) – 8 (Black) – 8 (Black) – 9 (Yellow) – 9 (Yellow) – 10 (Violet) – 10 (Violet) – 11 (Rose) – 11 (Rose) – 12 (Aqua) – 12 (Aqua) – Page 24 © 2016, CommScope, Inc.
  • Page 31 11 (Rose) – 11 (Rose) – 12 (Aqua) – 12 (Aqua) – HOOK AND COIL TWO SERVICE PILE STRAP LOOPS AROUND RADIUS LIMITERS START ROUTING AT THIS POINT 23802-A Figure 21. Feeder Splice Tray Replacement Page 25 © 2016, CommScope, Inc.

  • Page 32: Splicing The Feeder Cable Fibers To The Splitter Fibers - Stranded Fiber

    Non bend-optimized fibers may be permanently damaged if bent/curved to a radius of less than 1.5 in. (3.81 cm). 3. Beginning at the feeder cable subunit breakout point shown in Figure 23, route the feeder cable fibers to the intersect point with the splitter fibers. Page 26 © 2016, CommScope, Inc.
  • Page 33 9. Splice the feeder cable fibers to the appropriate splitter fibers as specified by local policies and procedures. Adjust and route the fibers within the splice tray as shown in Figure 24. Refer to Table 4 for the splitter fiber designations. Page 27 © 2016, CommScope, Inc.

  • Page 34: Distribution Cable Installation And Splicing (Top Entry/Exit)

    Beyond the clamp, the outer sheath of each cable is removed to expose the optical fibers. The distribution cable is a 72-fiber Intrafacility Fiber Cable (IFC) with stranded fiber or ribbon fiber construction. Breakout kits should be installed Page 28 © 2016, CommScope, Inc.
  • Page 35 6. Insert the end of the distribution cable into the cable entry/exit hole and pull through about 14 feet (4.3m) of cable slack. 7. Slide the retaining nut (saved in Step 3) over the end of the distribution cable and move it up to the cable entry/exit hole. Page 29 © 2016, CommScope, Inc.
  • Page 36 12. Assemble the cable clamps (provided with cabinet) and grommet (if needed) on the distribution cable as shown in Figure Page 30 © 2016, CommScope, Inc.

  • Page 37: Splicing The Distribution Cable Fibers To The Distribution Panel Pigtails - Ribbon Fiber

    1. Locate the distribution splice tray assembly which is mounted at the back of the cabinet, as shown in Figure 28. Trace the routing of the distribution panel fibers and identify each splice tray and the corresponding distribution panel. Page 31 © 2016, CommScope, Inc.
  • Page 38 Figure SPLICE TRAY ASSEMBLY FEEDER SPLICE TRAY DISTRIBUTION SPLICE TRAY DISTRIBUTION PANEL FIBERS (PRE-ATTACHED) 22347-A Figure 29. Distribution Splice Tray Assembly – Ribbon Cable Page 32 © 2016, CommScope, Inc.
  • Page 39 DISTRIBUTION CABLE RIBBON BREAKOUT NOTE: SHOWN WITH CABINET REMOVED TO ALLOW VIEWING OF FIBER ROUTING. DISTRIBUTION CABLE PROTECTIVE TUBE ROUTING SPLICE TRAY 23805-A SPLICE TRAY COVER Figure 30. Distribution Fiber Routing – Ribbon Cable Page 33 © 2016, CommScope, Inc.
  • Page 40 Adjust and route the fibers within the splice tray as shown in Figure 31. Refer to Table 5 for the distribution panel fiber designations. 14. After splicing is completed, re-install the clear plastic cover on the splice tray. Page 34 © 2016, CommScope, Inc.
  • Page 41 16. Secure the splice tray to the splice tray assembly using the hook and pile strips. 17. Repeat Step 3 through Step 16 for each distribution panel. HOOK AND PILE SPLICE STRAPS TRAY START ROUTING AT THIS POINT 22349-A Figure 32. Distribution Splice Tray Replacement Page 35 © 2016, CommScope, Inc.
  • Page 42 White White Black Black Yellow Yellow Violet Violet Rose Rose Aqua Aqua Blue Blue Orange Orange Green Green Brown Brown Slate Slate White White Black Black Yellow Yellow Violet Violet Rose Rose Aqua Aqua Page 36 © 2016, CommScope, Inc.

  • Page 43: Splicing The Distribution Cable Fibers To The Distribution Panel Pigtails - Stranded Fiber

    Figure 33. Distribution Splice Trays and Distribution Panel Fiber Routing – Stranded 3. Unfasten the hook and pile strips that secure the tray in place and unwind the attached fiber tubes from around the distribution splice tray assembly as shown in Figure Page 37 © 2016, CommScope, Inc.
  • Page 44 8. From the tie point on the splice tray, trim the distribution cable fibers to a cut length of 28 inches (71 cm) and the distribution panel fibers to a cut length of 36 inches (91 cm). Page 38 © 2016, CommScope, Inc.
  • Page 45 10. Splice the distribution cable fibers to the appropriate distribution panel fibers as specified by local policies and procedures. Adjust and route the fibers within the splice tray as shown in Figure 36. Refer to Table 6 for the distribution panel fiber designations. Page 39 © 2016, CommScope, Inc.
  • Page 46 Avoid twisting or kinking the fiber tubes. 13. Secure the splice tray to the splice tray assembly using the hook and pile strips. 14. Repeat Step 3 through Step 13 for each distribution panel. Page 40 © 2016, CommScope, Inc.
  • Page 47 Yellow Yellow Violet Violet Rose Rose Aqua Aqua Blue Blue Orange Orange Green Green Brown Brown Slate Slate White White Tray 1 Tray 2 Black Black Yellow Yellow Violet Violet Rose Rose Aqua Aqua Page 41 © 2016, CommScope, Inc.

  • Page 48: Plug And Play Splitter Module Installation

    SLOT NUMBERS SHOWN INSTALLED FOR REFERENCE ONLY IN SLOT 1 REMOVE DUST CAP BEFORE INSTALLING SPLITTER MODULE PLUG AND PLAY DUST CAP ASSEMBLY SPLITTER (INSTALLED IN EMPTY SPLITTER SLOTS) 22256-B Figure 37. Splitter Module Installation Page 42 © 2016, CommScope, Inc.
  • Page 49 6. Insert the splitter into the mounting slot as shown in Figure 7. Route the splitter output fibers to the connector storage panel or to the designated subscriber port. Refer to Section 10 on page 49 for the routing procedure. Page 43 © 2016, CommScope, Inc.

  • Page 50: Distribution Panel Installation

    1. Locate the distribution cable entry/exit hole on top of the cabinet as shown in Figure 40. The hole/cable number shown corresponds to the mounting slot for the distribution panel. 2. Remove plastic cap and retaining nut from the cable entry/exit hole as shown in Figure Page 44 © 2016, CommScope, Inc.
  • Page 51 Figure 40. Cable Entry/Exit Holes DISTRIBUTION CABLE SPIRAL COMPRESSION SPIRAL FITTING ASSEMBLY DETAIL COMPRESSION FITTING (SEE ASSEMBLY DETAIL) SPIRAL O-RING PLASTIC (REMOVE) METAL SPACER COMPRESSION FITTING BASE RETAINING 23494-A Figure 41. Plastic Cap Removal and Compression Fitting Installation Page 45 © 2016, CommScope, Inc.
  • Page 52 8. Place the distribution panel in position for mounting on the rear side of the swing- out shelf assembly as shown in Figure 43. Use the plastic push pins provided to secure the distribution panel to the rear side of the swing-out shelf. Page 46 © 2016, CommScope, Inc.
  • Page 53 9. Working from the front, use the four screws (provided with panel) to secure the front of the distribution panel to the swing frame as shown in Figure SCREW LOCATIONS FOR PANEL 1 (4 PLACES) 23808-A Figure 44. Securing Distribution Panel to Swing Frame Page 47 © 2016, CommScope, Inc.
  • Page 54 LEFT SIDE OF CABINET DISTRIBUTION PANELS 1-3 DISTRIBUTION CABLE NUMBER (CORRESPONDS TO DISTRIBUTION PANEL MOUNTING SLOT) FEEDER CABLE DISTRIBUTION FIBER ROUTING INSIDE VIEW OF REAR SIDE OF CABINET 23809-A Figure 45. Distribution Cable Fiber Routing Page 48 © 2016, CommScope, Inc.

  • Page 55: Routing And Connecting The Splitter Output Fibers

    3. Use the radius limiters in the cabinet to store any excess fiber slack. Refer to Figure 46 for the routing guidelines. SPLITTER DISTRIBUTION COMPARTMENT PANELS RADIUS LIMITERS 23810-A STORAGE PANEL Figure 46. Routing Splitter Output Fibers Page 49 © 2016, CommScope, Inc.

  • Page 56: Enabling Service To A Subscriber

    Caution: Always allow sufficient fiber length to permit routing without severe bends. Non bend-optimized fibers may be permanently damaged if bent/curved to a radius of less than 1.5 in. (3.81 cm). Page 50 © 2016, CommScope, Inc.

  • Page 57: Pass-Through Routing Procedure

    This practice also prevents dirt particles from entering the adapter or connector. 3. Remove the dust cap from the appropriate bulkhead adapter in the sliding adapter pack. Page 51 © 2016, CommScope, Inc.
  • Page 58 PATCH CORDS 23811-A SLIDING ADAPTER PACKS Figure 48. Routing Pass-Through Patch Cord From Sliding Adapter Pack 9. Locate the distribution panel and the optical port to which the pass-through patch cord is to be routed. Page 52 © 2016, CommScope, Inc.

  • Page 59: Splitter Compartment Pass-Through Routing Procedure

    Cleaning Instructions (ADCP-90-159) or by locally approved procedures. 8. Install the patch cord connector in the dust cap assembly as shown in Figure Note: Two patch cord connectors may be installed in the dust cap assembly if required. Page 53 © 2016, CommScope, Inc.
  • Page 60 12. Close swing frame when pass-through routing procedure is complete. DUST CAP AND CONNECTOR ASSEMBLY 23613-A Figure 50. Inserting Dust Cap Assembly Into Splitter Compartment Page 54 © 2016, CommScope, Inc.

  • Page 61: Feeder Cable Fiber Re-Routing Procedure

    This practice also prevents dirt particles from entering the adapter or connector. 5. Place a dust cap over the exposed bulkhead adapter and then slide the adapter pack down to the closed position. Page 55 © 2016, CommScope, Inc.
  • Page 62 Instructions (ADCP-90-159) or by locally approved procedures. 9. Insert the feeder fiber connector into the appropriate bulkhead adapter (remove dust cap from adapter) at the rear of the splitter compartment as shown in Figure Page 56 © 2016, CommScope, Inc.
  • Page 63 11. Store the excess slack on the radius limiters located on the left side of the swing frame. PASS CONNECTOR THROUGH THIS OPENING TAKE UP SLACK ON RADIUS LIMITERS 23816-A Figure 53. Re-Routing the Feeder Cable Fiber Page 57 © 2016, CommScope, Inc.

  • Page 64: Maintenance And Repair Procedures

    A protective cap or hood MUST be immediately placed over any radiating adapter or optical connector to avoid the potential of dangerous amounts of radiation exposure. This practice also prevents dirt particles from entering the adapter or connector. Page 58 © 2016, CommScope, Inc.
  • Page 65 Systems Cleaning and Mating Instructions (ADCP-90-159). 8. Connect the distribution connector to the rear side of the replacement adapter. 9. Close the cabinet swing frame. 10. Connect the splitter connector to the front side of the replacement adapter. Page 59 © 2016, CommScope, Inc.

  • Page 66: Splitter Compartment Adapter Replacement

    8. Connect the feeder cable connector to the rear side of the replacement adapter assembly. 9. Connect the dust cap or splitter to the front side of the replacement adapter assembly. 10. Close the cabinet swing frame. Page 60 © 2016, CommScope, Inc.

  • Page 67: Replacing A Damaged Fiber Or Connector

    • Damaged Distribution or Feeder Connector: Replace the connector at the bulkhead adapter if just the connector alone is damaged. Use a field-installable connector replacement kit. Refer to Section 13.4.1 on page 62 for the replacement procedures. Page 61 © 2016, CommScope, Inc.

  • Page 68: Door Gasket Replacement

    4. Use a 3/8-inch nut driver to remove the three locking nuts that secure each hinge to the door. Save nuts for reuse. Note: Support the door as the last nuts are removed to prevent the door from falling. Page 62 © 2016, CommScope, Inc.
  • Page 69 Figure 58. Door Linkage Hardware 5. Carefully lift the door away from the cabinet. 6. Transfer all designation information that may be recorded on the damaged door to the labels on the replacement door. Page 63 © 2016, CommScope, Inc.

  • Page 70: Technical Assistance

    2) that secure the grounding strap lug to the door. 11. Close door and check for proper operation. 14 TECHNICAL ASSISTANCE Contact the Technical Assistance Center (TAC) for technical question. Call 800.830.5056 or send an email to TAC.Americas@commscope.com. Page 64 © 2016, CommScope, Inc.

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