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Pioneer PDR-L77 Service Manual

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COMPACT DISC RECORDER
PDR-L77
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
PDR-L77
KUXJ/CA
MYXJ
NVXJ
ΒΆ This product is a system(s) component.
Be sure to connect it to the prescribed system component(s), otherwise damage may result.
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This service manual should be used to-
gether with the following manual (s).
Model No.
Order No.
PDR-509
RRV2055
CONTENTS
1. SAFETY INFORMATION ...................................... 2
4. PCB CONNECTION DIAGRAM ......................... 35
5. PCB PARTS LIST ............................................... 46
6. ADJUSTMENT .................................................... 51
7. GENERAL INFORMATION ................................ 57
7.1 DIAGNOSIS .................................................. 57
PIONEER CORPORATION
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
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PIONEER CORPORATION 1999
^
STANDBY/ON
Power Requirement
AC120V
AC220-230V
AC230V
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Remarks
Service guide
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
DISPLAY ON/OFF
TRACK NO.
DIGITAL REC LEVEL
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FOR U.S. MODELS
NECESSARY INFORMATION FOR DHHS RULES
MARKED ON THE REAR BASE AND ON THE TOP
OF CD MECHANISM AS BELOW.
DANGER - LASER RADIATION WHEN OPEN.
AVOID DIRECT EXPOSURE TO BEAM.
7.1.1 POWER ON SEQUENCE ...................... 57
7.1.2 ERROR CODE ....................................... 59
7.1.3 DISASSEMBLY ...................................... 61
7.2 PARTS .......................................................... 63
7.1.2 IC ............................................................ 63
7.1.2 DISPLAY ................................................. 68
)
ORDER NO.
RRV2243
Remarks
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T - ZZE NOV. 1999 Printed in Japan
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  Summary of Contents for Pioneer PDR-L77

  • Page 1: Table Of Contents

    Power Requirement Remarks PDR-L77 KUXJ/CA AC120V MYXJ AC220-230V NVXJ AC230V ¶ This product is a system(s) component. Be sure to connect it to the prescribed system component(s), otherwise damage may result. — — — — — — — — —...
  • Page 2: Safety Information

    WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
  • Page 3 LASER OF CLASS WAVELENGTH: 778 – 787 nm SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L L Y INSTRUTED PERSON. LABEL CHECK...
  • Page 4: Exploded Views And Parts List

    2. EXPLODED VIEWS AND PARTS LIST NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part.
  • Page 5 See Contrast table (2) Packing Sheet AHG7065 Spacer AHD7856 Fuse (T5A) See Contrast table (2) (2) CONTRAST TABLE PDR-L77/KUXJ/CA, MYXJ and NVXJ are constructed the same except for the following: Part No. Symbol and Description Mark Remarks KUXJ/CA type MYXJ type NVXJ type...
  • Page 6 PDR-L77 KUXJ/CA type only 37-1 2.2 EXTERIOR KUXJ/CA type only 37-2 Refer to "2.3 CD-R CORE ASSY (1/2)", "2.4 CD-R CORE ASSY (2/2)". MYXJ type only KUXJ/CA type: 39 NVXJ type: 57 KUXJ/CA type only 36 22(1/2) 22(2/2) KUXJ/CA type only...
  • Page 7 R.C Lens AAX7772 Caution Label See Contrast table (2) FL Filter AEC7235 (2) CONTRAST TABLE PDR-L77/KUXJ/CA, MYXJ and NVXJ are constructed the same except for the following: Part No. Symbol and Description Mark Remarks KUXJ/CA type MYXJ type NVXJ type...
  • Page 8 PDR-L77 2.3 CD-R CORE ASSY (1/2) Bottom View Refer to "2.4 CD-R CORE ASSY (2/2)". CD-R CORE ASSY (1/2) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Drive Cam VNL1736 LOADING A Assy PWZ3760 Lock Plate...
  • Page 9 PEA1350 Bottom View How to Install the Disc Table Use nippers or other tool to cut the two sections marked A in figure 1 . SERVO MECHANISM While supporting the spindle motor shaft with the stopper, put spacer on ASSY top of the carriage base, and stick the disc table on top (takes about 9kg pressure).
  • Page 10: Block Diagram And Schematic Diagram

    PDR-L77 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM (1/2) PJB ASSY (PB) CN7201 CN7704 (PB) LOUT GNDA GNDA1 (AR) (AI) GNDA GNDA2 RECD CDRD FLAC1 VA+5A JA7602 VA+5 VA+5D OPT OUT VA+5 VD+5 (DI) (DI) (DI) DIN1 (DO)
  • Page 11 UNIT X7551 GNDA2 GU1U26X GNDD1 GNDA2 CDR ASSY REMOTE VU+5 KEY2 FL DRIVER VU+5 KEY1 IC7551 GNDD2 51 41 65 61 76 77 GNDD MSM9202 VFDP VD+5 SYSTEM -com IC7501 FLAC1 PE5138A GNDD2 FL TUBE V7001 GNDD1 FLDB ASSY GNDD1...
  • Page 12 PDR-L77 3.2 BLOCK DIAGRAM (2/2) SIGNAL ROUTE (AR) : ANALOG REC SIGNAL (REC) : REC SIGNAL (after A/D) (PB) (PB) : PB OUT (before D/A) (PB) : PB OUT (DI) : DIGITAL INPUT SIGNAL (DO) : DIGITAL OUT SIGNAL : RF SIGNAL ROUTE...
  • Page 13 LH64256CK-70 BA7082F D-RAM VCO IC Address Data 17.2872MHz DIN2 CDLRCK DIN1 (DI) CDBCK IC501 DITOUT (DO) CDDATA LC89585 DALRCK EFM ENCODER IC CDTX DABCK CDR ASSY DADATA ADLRCK (REC) ADDATA ADBCK AOUT X501 AD0-AD7 IC301 16.9344MHz PE5109A Address MECHANISM IC502 CONTROL COM.
  • Page 14: Overall Wiring Diagram

    PDR-L77 3.3 OVERALL WIRING DIAGRAM PJB ASSY (AWU7524) CN7201 CN7704 PWSB ASSY CN7003 CN7202 (KUXJ/CA : AWU7521) (MYXJ, NVXJ : AWU7537) CN7002 CN901 SERVO MECHANISM ASSY (PWZ3759) CN601 CN452 LOADING A ASSY (PWZ3760) CN501 CN451 LOADING B ASSY (PWZ3761) CN551...
  • Page 15 PDR-L77 Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". FLDP ASSY (AWU7522) CN7502 CN7502 CDR ASSY (AWM7486) J7501 CN7501 1/5- CD-R CORE ASSY (PYY1273) FRKB ASSY (AWU7523)
  • Page 16 PDR-L77 3.4 CD-R CORE ASSY (1/5) CD-R CORE ASSY (PYY1273) ATIP DECODER...
  • Page 17 PDR-L77 8 bit LATCH 8 9 10 11 12 MECHA -COM EEPROM IC303 PYY1196 (BR93LC46F) L302,L305-L309, L311-L315,L318,L319 :OTL1040 CN301 CN7702...
  • Page 18 PDR-L77 3.5 CD-R CORE ASSY (2/5) and CD-R PICKUP CD-R CORE ASSY (PYY1273) CD-R PICKUP CN101 (PEA1351) MULTI PLEXER (REC) (REC) (REC) (REC) (REC) (REC) MULTI PLEXER...
  • Page 19 PDR-L77 : RF SIGNAL ROUTE (REC) : AUDIO SIGNAL ROUTE (REC) CN102 RF PROCESSOR (REC) (REC) (REC) (REC) (REC) (REC)
  • Page 20 PDR-L77 3.6 CD-R CORE ASSY (3/5) CD-R CORE ASSY (PYY1273)
  • Page 21 PDR-L77 MULTI PLEXER CDR SERVO AMP...
  • Page 22 PDR-L77 3.7 CD-R CORE ASSY (4/5) CD-R CORE ASSY (PYY1273) • DIGITAL BLOCK D-RA (REC) EFM ENCODER IC (REC) (DI1) (DI2) (REC) (REC) (REC) STRATEGY CONTROL...
  • Page 23 : REC SIGNAL (after A/D) (PB) : PB OUT (before D/A) (DI1) : DIGITAL INPUT1 (DI2) D-RAM : DIGITAL INPUT2 (DO) : DIGITAL OUT : The power supply is shown with the marked box. (DO) (DO) 16.9344MHz (REC) (REC) (PB) CN501 (REC)
  • Page 24 PDR-L77 3.8 CD-R CORE (5/5), SERVO MECHANISM, LOADING A and LOADING B ASSYS CD-R CORE ASSY (PYY1273) • DECODER BLOCK 5ch ACTUATOR DRIVER CN453 CN451 CN452 LOADING A CN501 S501 ASSY (PWZ3760) LOADING B ASSY (PWZ3761) LOADING MOTOR CN551 ASSY...
  • Page 25 PDR-L77 CD DECODER CN901 : RF SIGNAL ROUTE : AUDIO SIGNAL ROUTE : The power supply is shown with the marked box.
  • Page 26 PDR-L77 3.9 CDR ASSY CDR ASSY (AWM7486) (PB) (PB) CN7704 (PB) (PB) (DO) (DI) (PB) (AR) (AR) CN7502 (AR) (REC)
  • Page 27 PDR-L77 SIGNAL ROUTE (AR) : ANALOG REC SIGNAL (REC) : REC SIGNAL (after A/D) (PB) (PB) : PB OUT SIGNAL (before D/A) (PB) : PB OUT SIGNAL (DI) : DIGITAL INPUT SIGNAL (PB) (DO) : DIGITAL OUT SIGNAL (REC) (PB)
  • Page 28 PDR-L77 3.10 PWSB and PJB ASSYS PWSB ASSY (KUXJ/CA : AWU7521) (MYXJ, NVXJ : AWU7537) (AI) (PB) 10.3 -12.8 -26.9 NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY.
  • Page 29 PDR-L77 SIGNAL ROUTE (AI) : ANALOG INPUT SIGNAL (PB) : PB OUT SIGNAL (DI) : DIGITAL INPUT SIGNAL (DO) : DIGITAL OUT SIGNAL CN7002 CN7704 CN7003 CN7202 -5.1 (AI) (AI) (PB) (PB) PJB ASSY (AWU7524)
  • Page 30 PDR-L77 3.10 FLDP and FRKB ASSYS FRKB ASSY (AWU7523) CN7502 FLDP ASSY (AWU7522)
  • Page 31 PDR-L77 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 FL DRIVER 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32...
  • Page 32 PDR-L77 VOLTAGES and WAVEFORMS Note : The encircled numbers denote measuring point in the schematic diagram. CD-R CORE ASSY CD-R CORE ASSY DGAI D8CM Media Pickup Position CN301 - pin 5 (MREQ) CN301 - pin 13 (MSI) (IC351-pin56) (IC351-pin57) V: 0.2V/div.(10 : 1) H: 5msec/div.
  • Page 33 PDR-L77 CD-R CORE ASSY CD-R CORE ASSY CN102 - pin 1 (RF) TP113 (RFAC) TP210 (FG) V: 20mV/div.(10 : 1) H: 0.5 sec/div. V: 0.2V/div.(10 : 1) H: 0.2 sec/div. V: 0.2V/div.(10 : 1) H: 1msec/div. (PLAY) (PLAY) (PLAY) CN102 - pin 3 (MPP)
  • Page 34 CN501 - pin 14 (DABCK) IC501 - pin 88 (EFM) CN452 - pin 2 (SL +) V: 0.2V/div.(10 : 1) H: 0.2 sec/div. V: 0.2V/div.(10 : 1) H: 0.2 sec/div. V: 0.2V/div.(10 : 1) H: 0.5 sec/div. V: 0.2V/div.(10 : 1) H: 5msec/div.
  • Page 35: Pcb Connection Diagram

    4.1 SERVO MECHANISM, LOADING A and LOADING B ASSYS NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations.
  • Page 36 PDR-L77 4.2 CD-R CORE ASSY • This PCB is a four-layered board. CD-R CORE ASSY CN551 CN501 CN601 CN21 CN804 CD-R PICKUP CN801 (PNP1465-B) VR164 VR161 VR141 VR162 VR163 VR101 IC361-IC364 IC303 IC931-IC933 IC302 IC305 IC351 IC371 Q301 IC301 IC304...
  • Page 37 PDR-L77 • This PCB is a four-layered board. CD-R CORE ASSY (PNP1465-B) Q551 Q202 IC255 IC505 IC508 IC181 Q102 IC561 IC141 IC161 Q103 Q141 SIDE B...
  • Page 38 PDR-L77 4.3 CDR ASSY CN7201 SIDE A CDR ASSY CN501 CN301 CN7502 (ANP7336-B) Q7423 IC7451 Q7451 Q7101 Q7104 Q7513 Q7454 Q7103 Q7509–Q7511 Q7512 Q7453 IC7501...
  • Page 39 PDR-L77 SIDE B CDR ASSY (ANP7336-B) Q7107 IC7101 Q7301 IC7301 Q7241 Q7508 Q7105 Q7246 IC7241 Q7507 IC7102 Q7245 IC7401 Q7505 Q7506 Q7502 Q7501...
  • Page 40 PDR-L77 4.4 PJB ASSY PJB ASSY SIDE A CN7003 (ANP7337-B) CN7704 PJB ASSY SIDE B...
  • Page 41 PDR-L77 4.5 FRKB ASSY FRKB ASSY (1/3) FRKB ASSY (2/3) J7501 SIDE A FRKB ASSY (3/3) (ANP7337-B) FRKB ASSY (3/3) SIDE B FRKB ASSY (1/3) FRKB ASSY (2/3)
  • Page 42 PDR-L77 4.6 PWSB ASSY SIDE A PWSB ASSY CN7202 Q7007 IC7006 IC7005 CN901 Q7008 Q7010 DC FAN MOTOR (ANP7337-B) IC7052 POWER CORD...
  • Page 43 PDR-L77 SIDE B PWSB ASSY Q7006 Q7009 (ANP7337-B) Q7051...
  • Page 44 PDR-L77 4.7 FLDP ASSY FLDP ASSY (1/2) CN7501 SIDE A CN7502 (ANP7337-B) FLDP ASSY (2/2)
  • Page 45 PDR-L77 FLDP ASSY (1/2) SIDE B (ANP7337-B) FLDP ASSY (2/2)
  • Page 46: Pcb Parts List

    When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%).
  • Page 47 CKSQYF473Z25 C325 (1F/5.5V) VCH1039 C518 CCSQCH820J50 C183, C184 CCSQCJ3R0C50 RESISTORS C480–C482 CCSQSL471J50 R113, R441, R442, R514 (330 ) ACN7054 C321, C465, C931 CEAL100M50 R308, R417 (470 ) ACN7056 C121, C126, C327, C401, C409 CEAL101M6R3 R313 (47k ) ACN7077 R401, R416, R433 (100 )
  • Page 48 CCSRCH101J50 C7103, C7104 CCSRCH220J50 SEMICONDUCTORS C7107, C7108 CCSRCH470J50 PC651 NJL5803K-F1 C7105, C7106, C7109, C7110 CEV100M16 SWITCHES AND RELAYS C7119, C7120, C7241, C7242, C7504 CEV100M16 S601 PSG1013 C7253, C7254 CEV100M35 C7243, C7244 CEV100M50 C7306, C7311, C7402, C7407 CEV101M6R3 RESISTORS C7411, C7412, C7509...
  • Page 49 B2B-PH-K-S PWSB ASSY CN7002 CONNECTOR B6B-PH-K-S SCREW BBZ30P080FCC (1) CONTRAST TABLE JA7201, JA7202 JACK BKB1017 AWU7537 and AWU7521 are constructed the same except J7001 6P JUMPER WIRE D20PYY0605E for the following : CN7003 20P PLUG KM200IB20 Part No. JA7603 JACK...
  • Page 50 PDR-L77 Mark No. Description Part No. FRKB ASSY SEMICONDUCTORS D7552 EB3804X(BCDE) D7555 SLR-343MC(NPQ) D7553 UDZS8.2B SWITCHES AND RELAYS S7505, S7507 ASG7013 RESISTORS All Resistors RS1/10S&&&J OTHERS 3P CABLE HOLDER 51048-0300 CN7501 4PJUMPER CONNECTOR 52151-0410 J7503 JUMPER WIRE D20PYY0210E J7502 JUMPER WIRE...
  • Page 51: Adjustment

    >10 REPEAT 6.3.1 Test Mode PROGRAM CHECK CLEAR RANDOM For adjustment, set the unit to Test mode. To enter Test mode, turn AXD7242 on the unit with the Test Mode Short-Circuit pattern on the CDR (The button shown in corresponds in GGF1067.) Assy.
  • Page 52 0.60 mW 0.05 mW [Procedure] (1) Check that "CD" is displayed on the FL display. If "CD-R" or "CD-RW" is displayed, press the ERASE button repeatedly until "CD" is displayed. (2) Press the RECORD button. (3) Press the REC MUTE button. The LED for confirmation of LD emission will light in red. The LD is emitting in this status.
  • Page 53 If the indication is "CD" or "CD-RW," press the ERASE button repeatedly until "CD-R" is displayed on the FL display. (3) Press the RECORD button. (4) Press the REC MUTE button. The LED for confirmation of LD emission will light in red. The LD is emitting in this status. Adjustment of CD-R record power (5) Turn VR163 clockwise until the adjusted value is 4.60 mW...
  • Page 54 [Procedure] (1) Press the AUTO/MANUAL button until "01 F4" appears on the FL display. (2) Adjust with the RECORD button and the REC MUTE button until the value for Pin 6 of CN102 is 0 mV 10 mV. (3) Press the SET button to register the adjustment.
  • Page 55 (2) Press the FINALIZE button for focus-in. (3) Press the PLAY button for CAV-servo spindle kick (the status where the spindle rotates with the focus servo on and tracking servo off). (4) Adjust with the RECORD button and the REC MUTE button until the value to be reached is obtained.
  • Page 56 (7) Adjust with the RECORD button and the REC MUTE button until the above adjustment value to be reached is obtained. Press the SET button to register the adjustment. Once the adjustment is registered with the SET button, "D.VOL" on the FL display lights.
  • Page 57: General Information

    PDR-L77 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 POWER ON sequence P** is made to occupy No. of SYSTEM -com. H = Hi L = Low • depends on LED State of standby P27 RLED(STBY) : " H " Lighting P28 BLED(PWON) : " H " Turning off P29 GLED(PLAY) : "...
  • Page 58 System synchronous with CD records by the level synchronized function of CD-R. memo: Because the receiver does not return arc ridge in ASES it, CD-R is not reproduced though CD-R lodges the receiver the AUTO FUCTION demand when System tries to do CD-R in ASES (for instance, CD-MD) in PLAY.
  • Page 59: Error Code

    The PDR-L77 can display the total turn-on time of the laser diode and error codes for service. When the TIME button is held down for about 5 seconds in stop state in Normal mode, an FL display as shown below is obtained.
  • Page 60 REC/PAUSE PMA, ACTUAL PAUSE REC To initialize the total turn-on time of the laser diode, hold the TIME button down for about 5 seconds in stop state with the INPUT selector set to analog in Test mode. The message "CLEAR" is displayed, and the total time is cleared.
  • Page 61: Disassembly

    Go to Servo Mechanism Block Diagnosis PWSB Assy CDR Assy PJB Assy Mecha Barrier FRKB Assy FLDP Assy CD-R CORE Assy Note : Unhook two Flexible Cables from the Acrylic Cover at the bottom side of the CD-R CORE Assy.
  • Page 62 CN551 (LOADING B Assy) Connector Assy (2P) : PG02KK-E35 Tray CN451 CN453 CN452 CN101 CD-R CORE Assy CN452 CN453 CN101 CD-R CORE Assy Insulation Sheet, etc. Caution : Do not touch the CD-R CORE Assy to the Under Base. Stopper Servo Mechanism Block...
  • Page 63: Parts

    PDR-L77 7.2 PARTS 7.2.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. List of IC PE5109B, M56788FP, PE5138A PE5109B (CD-R CORE ASSY : IC301) • Mechanism Control IC...
  • Page 64 PDR-L77 n i l " : ( " x i f " ) " l a i l a i " " L " " L " " L g i l g i l t i s u l i...
  • Page 65: Block Diagram

    PDR-L77 M56788FP (CD-R CORE ASSY : IC451) • 5 Channel Actuator Driver Block Diagram VBS2 IN3- VBS1 8 IN3+ IN1+ 2 OUT3 IN1- OUT1 CH3IN VBS1 VBS2 Vrefm1 Vrefm2 VM1(+) VM3(+) VM1(-) VM3(-) VBS1 VBS2 VM2(+) VM4(+) VREFO VM2(-) VM4(-)
  • Page 66 PDR-L77 PE5138A (CDR ASSY : IC7501) • SYSTEM -com Pin Function – " . " L l a i – – – – – l a i l a i – – – – – – – – – –...
  • Page 67 PDR-L77 ) I ( – – – – L " : " – – – – – – " f " L c t i t i r t i r – – v i t y l t –...
  • Page 68: Display

    PDR-L77 7.2.2 DISPLAY AAV7074 (FLDP ASSY : V7001) • FL TUBE • Grid Assignment • Pin Connection...
  • Page 69 PDR-L77 • Anode Connection...
  • Page 70: Panel Facilities And Specifications

    STANDBY/ON CD tray Power light – Lights when the unit is switched ^ button – Press to play a disc, or pause a disc that’s already playing (press again to restart playback). ) button – Press to open or close the disc tray.
  • Page 71: Remote Control

    (and thru). SKIP PLAY – Switch skip play on/off. PROGRAM CHECK CLEAR RANDOM SKIP ID SET – Record a track skip ID marker for the current track. SKIP ID CLEAR – Remove a skip ID on the current track.
  • Page 72 SKIP ON A.TRACK FADER RDM – Lights in random-play mode. PGM – Lights in program-play mode. RPT / RPT–1 – Lights when disc repeat / track repeat mode is on. L R – Left / Right channel indicators (light in level meter display mode).
  • Page 73: Specifications

    › INPUT SKIP ID SELECTOR SKIP PLAY CLEAR Operating temperature ... +5 °C to +35 °C (+41 °F to +95 °F) Weight (without package) ........ 3.0 kg (6.6lb) 10/0 >10 REPEAT PROGRAM CHECK CLEAR RANDOM Max. dimensions ....220 (W) x 75 (H) x 316 (D) mm 8.7 (W) x 3 (H) x 12.5 (D) in.