Schaeffler MF-IDUCTOR User Manual

Schaeffler MF-IDUCTOR User Manual

Induction heating device

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Induction Heating Devices
MF-IDUCTOR
User Manual

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Summary of Contents for Schaeffler MF-IDUCTOR

  • Page 1 Induction Heating Devices MF-IDUCTOR User Manual...
  • Page 3: Table Of Contents

    Connecting the inductors ....................... 11 Connecting the mains connection cable ..................12 Operation..............................13 Heating the component........................13 Cooling the heating device and inductor..................14 Troubleshooting ............................14 Repair ............................... 15 10 Maintenance ............................. 15 11 Decommissioning............................15 Schaeffler BA 85  |  3...
  • Page 4 Available models ........................... 16 13.2 Declaration of Conformity....................... 16 13.2.1 Declaration of Conformity ....................17 14 Accessories ............................... 19 14.1 Flexible inductors .......................... 19 14.2 MF-IDUCTOR-1.2KW-D3.5-Set ......................20 14.3 MF-IDUCTOR-2.3KW-D3.5-Set ......................21 14.4 Protective gloves ........................... 22 4  |  BA 85 Schaeffler...
  • Page 5: About The Manual

    Schaeffler accepts no liability in these cases. 1.4 Images   │ The images in this manual may be schematic representations and may differ from the delivered device. 1.5 Further information   │ Address any questions on fitting to your local contact at Schaeffler. Schaeffler BA 85  |  5...
  • Page 6: General Safety Regulations

    For certain work on the product, suitable protective equipment must be worn. Personal protective equipment consists of: e2  Required personal protective equipment Personal protective equipment Mandatory signs in accordance with DIN EN ISO 7010 Protective gloves Safety shoes 6  |  BA 85 Schaeffler...
  • Page 7: Safety Specifications

    ▸ Wearers of ferromagnetic objects must not remain in the immediate vicinity of the device. Risk of injury from directly or indirectly heated workpieces Risk of burns ▸ Wear heat-resistant protective gloves effective up to +250 °C during operation. Schaeffler BA 85  |  7...
  • Page 8: Scope Of Delivery

    3│Scope of delivery 3 Scope of delivery   │   3 q1  Scope of delivery of MF-IDUCTOR 001A5DC8 The device is supplied as a complete set containing the following: • case • MF-IDUCTOR • flexible inductor MF-INDUCTOR-2.3KW-2M-D3.5 • mains cable with IEC Lock, length 2,5 m •...
  • Page 9: Product Description

    Product description│4 4 Product description   │   4 The MF-IDUCTOR enables precise heating of components for non-destructive fitting and dismantling. The components must be ferromagnetic and self-con- tained. Examples include screws, nuts or bearing inner rings. Various inductors are available for component heating: •...
  • Page 10: Led Light

      │   5 Some heating devices are delivered in transport packaging. Wherever possible, the heating devices should be stored in the transport packaging in which they were delivered. The heating device must be stored under dry conditions. 10  |  BA 85 Schaeffler...
  • Page 11: Commissioning

    ▸ Insert the open ends of the inductor into the openings on the front of the device. ▸ Release the lateral buttons. ▸ Check that the connection between the inductor and heating device is secure. » The inductor is now ready for operation. q3  Connecting the inductors 001A78B7 Schaeffler BA 85  |  11...
  • Page 12: Connecting The Mains Connection Cable

    ▸ Insert the mains connection plug into a suitable socket. ▸ Lay the mains connection cable in such a way as to prevent a trip hazard. » The device is now ready to use. q4  Connecting the mains connection cable 001A7887 12  |  BA 85 Schaeffler...
  • Page 13: Operation

    › Heating at levels 1 to 5 is terminated automatically after the specified heating time. › Heating at level 6 continues until the operating button is released or the over- heat protection system cuts in. ▸ Remove the inductor from the heated component. » The component has been successfully heated. Schaeffler BA 85  |  13...
  • Page 14: Cooling The Heating Device And Inductor

      │ The MF-IDUCTOR and the inductor become hot during operation. In order to protect the MF-IDUCTOR and the inductor from damage, they must be allowed to cool down following operation. The MF-IDUCTOR and the inductor used may only be stored once they have cooled.
  • Page 15: Repair

    If the heating device is no longer used regularly, remove it from service. ▸ Disconnect the heating device from the power supply. ▸ Disconnect the inductor from the heating device. 12 Disposal   │   1 2 Disposal must be carried out in accordance with locally applicable regulations. Schaeffler BA 85  |  15...
  • Page 16: Technical Data

    13│Technical data 13 Technical data   │   1 3 e4  Technical data Feature MF-IDUCTOR-1.2KW MF-IDUCTOR-2.0KW MF-IDUCTOR-2.3KW Power supply 230 V 120 V 230 V Current rating 6 A 15 A 10 A Output power 1,2 kW 2,0 kW 2,3 kW Frequency 50 Hz to 60 Hz 50 Hz to 60 Hz 50 Hz to 60 Hz Frequency range 30 kHz to 65 kHz...
  • Page 17: Declaration Of Conformity

    ■ EN 61000-3-2 (2014): Emission ■ EN 61000-3-3 (2013): Emission ■ EN 60335-1 (2020): Safety of household and similar electrical appliances Name and address of the Schaeffler Technologies AG & Co. KG authorized person for the Georg-Schäfer-Straße 30 technical documentation: D-97421 Schweinfurt H.
  • Page 18 ■ EN 55011 ■ EN 61000-3-2 ■ EN 61000-3-3 EMC Immunity ■ EN 61000-6-1 Name and address of the Schaeffler Technologies AG & Co. KG authorized person for the Georg-Schäfer-Straße 30 technical documentation: D-97421 Schweinfurt H. van Essen Place, Date:...
  • Page 19: Accessories

    001A5E38 Flexible inductors with a length of 2,5 m to 3,5 m should only be used with the high-powered variants MF-IDUCTOR-2.0KW or MF-IDUCTOR-2.3KW, as these in- ductors are predominantly used for larger and heavier parts, which require a cor- respondingly higher power.
  • Page 20: Mf-Iductor-1.2Kw-D3.5-Set

    14│Accessories 14.2 MF-IDUCTOR-1.2KW-D3.5-Set   │ The set MF-IDUCTOR-1.2KW-D3.5-Set consists of nine rigid inductors and is intended for use with the MF-IDUCTOR-1.2KW. q8  MF-IDUCTOR-1.2KW-D3.5-Set 001A5EB8 e7  Technical data for inductor set Designation Quantity P Ordering number – – °C °F 18M08-150 ∞ 300277199-0000-01 23M10-150 ∞...
  • Page 21: Mf-Iductor-2.3Kw-D3.5-Set

    Accessories│14 14.3 MF-IDUCTOR-2.3KW-D3.5-Set   │ The set MF-IDUCTOR-2.3KW-D3.5-Set consists of nine rigid inductors and is intended for use with all available power variants of the MF-IDUCTOR. q9  MF-IDUCTOR-2.3KW-D3.5-Set 001A5ED8 e8  Technical data for inductor set Designation Quantity P Ordering number – –...
  • Page 22: Protective Gloves

    Heat-resistant protective gloves effective up to +300 °C (+572 °F) can be ordered as an accessory. q10  Protective gloves, heat-resistant 001A8E47 e9  Protective gloves, heat-resistant Designation Description Ordering number °C °F GLOVES-250C protective gloves, heat-resistant 300966903-0000-10 GLOVES-300C protective gloves, heat-resistant 300966911-0000-10 °C or °F Maximum temperature 22  |  BA 85 Schaeffler...
  • Page 24 Schaeffler Technologies AG & Co. KG All information has been carefully compiled and Georg-Schäfer-Straße 30 checked by us, but we cannot guarantee complete accuracy. We reserve the right to make corrections. 97421 Schweinfurt Therefore, please always check whether more Germany up-to-date or amended information is available.

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