Iveco ACCO Series Operator's Manual
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Iveco ACCO Series Operator's Manual

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Operator Manual
Series Trucks
Iveco Trucks Australia Limited
May 2006
Publication No. 9738 4097
2nd Edition

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Questions and answers

Aleksandar
May 29, 2025

Hi im looking for iveco acco 2350g which are best batteries for it

User image 6838133f580b1
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1 comments:
Mr. Anderson
May 29, 2025

The best batteries for an Iveco Acco 2350G are either:

1. Low Maintenance batteries – These have accessible cell filler caps and require periodic addition of distilled water.
2. Maintenance Free batteries – These have concealed cell caps and typically do not require the addition of distilled water during normal service life.

Choose based on your maintenance preference and follow the correct installation and handling procedures.

This answer is automatically generated

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Summary of Contents for Iveco ACCO Series

  • Page 1 Operator Manual Series Trucks Iveco Trucks Australia Limited May 2006 Publication No. 9738 4097 2nd Edition...
  • Page 2 Operator Manual ACCO...
  • Page 3 Iveco dealer within reach. Whether you need spare parts, routine service, emergency roadside assistance, or just advice, an Iveco dealer will be on hand to help. Iveco Trucks Australia has the largest dealer network in Australia.
  • Page 4 Operator Manual ACCO...
  • Page 5 We re-affirm our on-going commitment and support to you with the full backing of the Iveco organisation. Please join with me in celebrating this day, the start of our mutually beneficial relationship, by signing this document.
  • Page 6 Operator Manual ACCO...
  • Page 7 Operator Manual MASTER TABLE OF CONTENTS Page No. FOREWORD ..........WARRANTY STATEMENT .
  • Page 8 Operator Manual MASTER TABLE OF CONTENTS Page No. ACCO...
  • Page 9 Operator Manual TABLE LISTING Page No. Table 4-1 − Fault Codes ........Table 5-1 −...
  • Page 10 Operator Manual TABLE LISTING Page No. Table 7-8 − Rear Axle Capacities ......Table 7-9 − Globes .
  • Page 11 The instructions, illustrations and specifications comprising this Operator Manual were compiled from the latest information available at the time of publication. Iveco Trucks Australia Limited reserves the right to make changes or improvements without notification or applying these changes or improvements to vehicles previously manufactured.
  • Page 12 National Service Manager, Princes Highway Dandenong VIC 3175. NOTE: To conform to Iveco’s business procedures, and to ensure all matters are dealt with in an efficient and professional manner, initial contact with the National Service Manager must be in writing. Messages conveyed by...
  • Page 13 Sales and Service of our products in the area in which you reside. We sincerely appreciate your purchase of an Iveco vehicle. Remember, you are entitled to, and shall, receive every consideration and complete service involving your vehicle.
  • Page 14 Foreword ACCO...
  • Page 15 Warranty Statement WARRANTY STATEMENT NEW VEHICLE WARRANTY Warranty coverage for years, kilometres and hours is determined by whichever occurs first and commences from the original date of delivery. Vehicle is to be maintained in accordance with instructions detailed in the Operator Manual. Warranty is void if the vehicle is operated beyond its operational ratings i.e load and speed.
  • Page 16 Fitment and operation of any bodywork or bodywork component whatsoever, other than those fitted and/or authorised directly by Iveco. Refer to the original manufacturer of the bodywork for warranty terms and conditions in that case. Failure of components due to contamination in anyway whatsoever or sub standard quality of fuels, coolants and/or lubricants.
  • Page 17 Warranty Statement WARRANTY TERMS MANUFACTURER’S EXPRESS WARRANTY Iveco Trucks Australia Limited (“the Company”) provides the following Express Warranty to the original purchaser (“the purchaser”) of each new commercial road vehicle (“the Vehicle”) manufactured and/or marketed by the Company. The Express Warranty is personal to the Purchaser. The Express Warranty applies only to Vehicles sold and operated in Australia and New Zealand.
  • Page 18 Company may change the Express Warranty terms without notice. Full details of the terms applying at the time of original purchase of a new commercial road vehicle may be obtained from your Iveco Dealer. RIGHTS UNDER THE PROTECTIVE LEGISLATION Applicable to vehicles purchased and used in Australia...

  • Page 19: Table Of Contents

    Introduction Section One TABLE OF CONTENTS INTRODUCTION RECOMMENDATIONS ........Operator’s Manual .
  • Page 20 Introduction Section One TABLE OF CONTENTS ACCO...

  • Page 21: Recommendations

    Iveco dealers and branches in your locality. Dealers and branches keep abreast of the best methods of servicing Iveco equipment and have up-to-date facilities for providing prompt first class service.

  • Page 22: Vehicle Identification

    Introduction Section One VEHICLE IDENTIFICATION Vehicle Identification Plate The Vehicle Identification Plate, located on the shut face of the left hand door hinge pillar (Figure 1-1), provides information necessary for the ordering of parts required to maintain your vehicle in first-class condition. Figure 1-1 −...

  • Page 23: Chassis Serial Number

    Introduction Section One The VIN incorporates the chassis number as the last six characters and therefore the VIN may also be quoted when ordering parts to help identify your particular vehicle. NOTE: A vehicle manufactured after 1 January, 1989 and without a VIN plate may be refused registration.

  • Page 24: Engine Identification

    Overloading/Overspeeding CAUTION: In the interests of vehicle safety and longevity, do not overload or overspeed your Iveco truck. The Owner and/or the Operator is responsible for ensuring that this vehicle is operated in accordance with the Manufacturer’s approved ratings in...

  • Page 25: Checks And Precautions

    Only the owner/operator can ensure that the vehicle receives proper care through following periodic lubricating procedures and arranging regular inspections. We recommend that you arrange for your Iveco Dealer to make an inspection of your vehicle at least once a year.

  • Page 26: Seat Belts

    Introduction Section One SEAT BELTS WARNING: ADR 4/03 (Clauses 5.9.1 and 5.9.2.1) No modifications or additions should be made by the user which will either prevent the seat belt adjusting devices from operating to remove slack, or prevent the seat belt assembly from being adjusted to remove slack.

  • Page 27: Care Of Seat Belts

    Introduction Section One Travelling with unfastened or ill-adjusted seat belts increases the risk of injuries in a collision. The seat belt should rest between neck and shoulder. Seatbelts should be adjusted as firmly as possible, consistent with comfort, to provide the protection for which they have been designed. WARNING: A slack belt will greatly reduce the protection afforded to the wearer.

  • Page 28: General

    Design Rules. This can best be achieved by using approved Iveco Truck parts. The following safety points are highlighted. Please follow these, YOUR LIFE depends on them.
  • Page 29 Introduction Section One Move vehicle to circulate oil in transmission, rear axle etc., or drive vehicle to parking area. Run the heater and air conditioning systems for a few moments prior to stopping the engine. Drain air brake reservoirs, then close the draincocks. 10.
  • Page 30 Introduction Section One ACCO...
  • Page 31 Instruments and Controls Section Two TABLE OF CONTENTS INSTRUMENTS AND CONTROLS INSTRUMENTS ..........Instrument Panel .
  • Page 32 Instruments and Controls Section Two TABLE OF CONTENTS Water in Fuel ..........CENTRE CONSOLE .
  • Page 33 Instruments and Controls Section Two TABLE OF CONTENTS Washer ..........Cruise Control .
  • Page 34 Instruments and Controls Section Two TABLE OF CONTENTS ACCO...

  • Page 35: Instruments

    Instruments and Controls Section Two INSTRUMENTS Instrument Panel 16 17 Figure 2-1 − Instrument Panel Exhaust Brake 12 Tachometer Engine Diagnostic Switch 13 Hourmeter (Optional) Power Take-Off (PTO) 14 Speedometer Instrument Panel Light Dimmer 15 Odometer Automatic Transmission Oil 16 High Beam Indicator Temperature Gauge 17 Right Turn Indicator Warning Lights...

  • Page 36: Exhaust Brake

    Instruments and Controls Section Two Exhaust Brake This system restricts the escape of exhaust gases in order to increase back-pressure and enable the engine to slow the vehicle without the use of the normal braking system. The main switch (Figure 2-2, item1) is located on the LHS of the driver’s instrument panel and when turned ON will activate the system.

  • Page 37: Warning Lights

    Instruments and Controls Section Two WARNING LIGHTS Refer to Figure 2-1 BRAKE STOP PRESS ENGINE WARN ENGINE CHECK TRANS Figure 2-4 − LHS Instrument Cluster Oil/Water Engine oil pressure is running low, coolant temperature is running high or the coolant level is low (with electronic engines) (Figure 2-4). Brake Pressure Air pressure has dropped below an acceptable level to keep the brakes fully released or a fault has been detected by the hydraulic brakes...

  • Page 38: Wait-To-Start

    Instruments and Controls Section Two Refer to Figure 2-1 WAIT START PARK BRAKE SUSP Figure 2-5 − RHS Instrument Cluster Wait-to-Start An attempt to start the engine should not be made until the glow plugs have heated up (Figure 2-5). Power Divider Lock The power divider lock is engaged (Figure 2-5).

  • Page 39: Left Turn Indicator

    Instruments and Controls Section Two Refer to Figure 2-1 Left Turn High Beam Right Turn Indicator Warning Indicator Indicator Figure 2-6 − Instrument Panel Warning Lights Left Turn Indicator Turn indicator switch is in the left turn position (Figure 2-6). Antilock Brake System The system is activating and overriding the engine retarder.

  • Page 40: Retard On

    Instruments and Controls Section Two Retard On The transmission retarder is operating (Figure 2-7). Retard Overheat The transmission retarder is overheating (Figure 2-7). Cruise On This indicates that the Cruise Control has been turned on and is set (Figure 2-7). Refer to Figure 2-1 PROTECT LOCK...

  • Page 41: Centre Console

    Instruments and Controls Section Two CENTRE CONSOLE Figure 2-9 − Centre Console Park Brake Trailer Emergency Valve Trailer Brake Power Divider Lock Differential Lock Park Brake Control This control provides a graduated control between OFF and full ON for both the vehicle and the trailer. CAUTION: If the park brake is not applied, and the cabin door is opened, an audible alarm will sound within the cab and the external air horn will also sound.

  • Page 42: Release

    Instruments and Controls Section Two Figure 2-1 − Park Brake and Trailer Emergency Valve Release Release the parking brake by moving the park brake lever to the OFF position. This action charges the spring brake chamber with air pressure thus overriding the spring force and releasing the brakes. NOTE: To charge the trailer air system and release the spring brakes on the trailer, the parking brake must be released and the trailer emergency valve (2) (Figure 2-1)

  • Page 43: Brake Reset

    Instruments and Controls Section Two Turn the nut with a spanner until the spring is fully compressed (Figure 2-3). Figure 2-2 Figure 2-3 Brake Reset Carry out the following procedures to reset the spring brake pressure once the breakdown situation is repaired and air pressure is available: Charge spring brake chambers with air.

  • Page 44: Differential Lock Control

    Instruments and Controls Section Two Differential Lock Control This control is located on the centre console and locks the differential action in the rear axles. The differential lock can only be operated when the power divider is engaged. Figure 2-5 When to Use CAUTION: Use only at low speed (below 40 kph kms) as handling characteristic of the vehicle are affected.

  • Page 45: Trailer Protection Valve

    Instruments and Controls Section Two Resume acceleration at reduced speed (maximum 40 kph). Disengage Move the control to the UNLOCK disengaged (OUT) position (Figure 2-6) . Release pressure on the accelerator pedal to allow the disengage- ment of the power divider. The differential lock light is extinguished and normal differential action is resumed.

  • Page 46: Trailer Connection

    Instruments and Controls Section Two Trailer Connection Pull the Trailer Protection Control Valve to the EMERGENCY position (pulled out) when connecting or disconnecting the trailer or when operating a vehicle without a trailer. NOTE: After connecting to a trailer the control must be pushed in to the RELEASED position to permit charging of the trailer brake air system and release of the spring brakes on the trailer.

  • Page 47: How To Operate

    Instruments and Controls Section Two How to Operate Engage Move the Power Divider Lock Control to the LOCK engaged (IN) position (Figure 2-9). Release pressure on the accelerator pedal to allow the engagement of the power divider. A dash light illuminates to indicate that the power divider is engaged. Resume acceleration and proceed with caution.

  • Page 48: Dual Driver Selection Switch

    Instruments and Controls Section Two Dual Driver Selection Switch Located on the centre console (Figure 2−10) this switch provides driver position selection e.g. LHD or RHD control. Figure 2-10 − Dual Driver Selection Switch NOTE: The switch is protected from accidental operation by a spring loaded cover which must be lifted to gain access.

  • Page 49: Centre Control Panel

    Instruments and Controls Section Two CENTRE CONTROL PANEL AIR BAG SUSPENSION DUMP FILL Auxiliary 12 Volt Power Supply Figure 2-11 − Centre Control Panel Hazard Lights Fuse Box Ignition Key Switch 10 Radio Remote Mirror Adjusting 11 Air Vents Engine Idle Timer Switch 12 Ashtray Air Suspension Dump 13 Passenger Power Window...

  • Page 50: Engine Idle Timer Switch

    Instruments and Controls Section Two Engine Idle Timer Override Switch This push button switch (Figure 2-12, item 1), when pressed, overrides the preset engine shutdown period of 3 minutes and allows the engine to stop immediately. This switch will illuminate after the ignition has been switched off and the ignition key may then be removed.

  • Page 51: Air Suspension Controls

    Instruments and Controls Section Two Air Suspension Controls Type 1 − Dump/Fill (Figure 2−13) This allows the driver to empty air from the suspension units in order to lower the rear of the chassis. Figure 2-13 − Dump/Fill Figure 2-14 − Auto Inflate Type 2 −...

  • Page 52: Turn Indicators And Horn

    Instruments and Controls Section Two Turn Indicators and Horn The multifunction switch (Figure 2-15, item 2) is located on the left hand side of the steering column and functions in the following manner: UP − Right turn DOWN − Left turn END BUTTON (arrowed) −...

  • Page 53: Rear View Mirrors

    Instruments and Controls Section Two Figure 2-17 − Cruise Control Switches NOTE: The Cruise Control also adjusts engine speed for the PTO. For details of operation refer to Section 4, page 82. WARNING: Do not use the Cruise Control system when driving conditions do not permit maintaining a constant speed, such as heavy traffic, winding roads, slippery roads, or roads with a loose driving surface.

  • Page 54: Remote Operated

    Instruments and Controls Section Two Remote Operated These mirrors are electrically operated from the centre panel in the following way. Top Mirror Turn selector switch (1) to the top position (2) (Figure 2−18). Push switch UP, DOWN, LEFT or RIGHT to move the mirror in the same direction.

  • Page 55: Heating

    Instruments and Controls Section Two Heating The mirrors are electrically heated and are operated by a switch located in the centre panel (Refer to Figure 2-11). Power Windows Located on the Centre Control Panel (Figure 2-11), these switches provide passenger and driver control of the cab door windows. The driver is provided with two switches which gives operation of both windows from the driver position.

  • Page 56: Heating And Ventilation Controls

    Instruments and Controls Section Two HEATING AND VENTILATION CONTROLS Figure 2-20 − Cab Air Controls Fresh Air Control Allows fresh external air into the vehicle. WARNING: Recirculated air should not be used for long periods of time as the gradual build-up of carbon dioxide in the cab may cause drowsiness.

  • Page 57: Air Conditioning

    Instruments and Controls Section Two Air Conditioning Press this button to turn the air conditioning ON. Select one of the three fan speeds to direct cooled air into the cab. Air may be either brought in from outside or else recirculated air may be used. NOTE: Heating may be used in conjunction with the air conditioning if the air is too cold during prolonged use.
  • Page 58 Instruments and Controls Section Two ACCO...
  • Page 59 Driver Inspections Section Three TABLE OF CONTENTS DRIVER INSPECTIONS INTRODUCTION ..........DAILY CHECKS .
  • Page 60 Driver Inspections Section Three TABLE OF CONTENTS Front and Rear Suspension ....... . Springs .

  • Page 61: Introduction

    Driver Inspections Section Three INTRODUCTION Checking your vehicle at regular intervals is important for maximising performance and extending service life. It is recommended that you perform the following daily and weekly checks. DAILY CHECKS Driver Controls Carry out the following checks: Operation of windscreen washers and wipers.
  • Page 62 Driver Inspections Section Three Figure 3-1 − Cab Tilt Hydraulic Pump Handle NOTE: There is no cabin safety latch to be released before tilting the cab. Remove the handle and insert it in the pump 2. Figure 3-2 Figure 3-3 Cab Tilt Hydraulic Pump Operate the pump until the cabin is in the fully raised position.

  • Page 63: Lowering The Cabin

    Driver Inspections Section Three Lowering the Cabin Using the pump handle turn the UP/DOWN selector (Figure 3-2, item 3) to the full anti-clockwise position. CAUTION: The cabin will drop the last 10 cm under its own weight and lock in the secured position. Operate the pump to lower the cabin.

  • Page 64: Automatic Transmission

    Driver Inspections Section Three Automatic Transmission Use the dipstick to verify that the oil level is between the full and refill marks. Figure 3-5 − Automatic Transmission Drive Belts Check condition and tension of drive belts. Check for frays, cracks or visible signs of wear.

  • Page 65: Air System

    Driver Inspections Section Three Air System Drain moisture from the primary and secondary air tanks. Open the drain cocks only long enough to drain moisture; do not empty the air tanks. Ensure the drain cocks close off completely. This procedure is also required for air supply tanks equipped with automatic drain valves.

  • Page 66: Hose Condition

    Driver Inspections Section Three Hose Condition Check the condition of all coolant, fuel and air hoses. Check for cracks, hardness or loose clamps. Underneath Vehicle Check the ground under the vehicle for signs of fuel, oil or water leaks. Crankcase Breather Tube The ISC engine is equipped with a block mounted (1) breather tube.

  • Page 67: Outside The Vehicle

    Driver Inspections Section Three Start the engine (refer to manufacture’s operator’s manual). Check that the oil pressure builds to the required pressure. Check that both air pressure gauges start to show an increase in pressure. If air pressure in the tanks is below 550 kPa the warning buzzer will sound and a warning light illuminates until the pressure rises above the low pressure level.

  • Page 68: Weekly Checks

    Driver Inspections Section Three WEEKLY CHECKS Perform the following checks on a weekly basis while also incorporating the daily checks. Cabin Tilting Cabin Locating Pin Apply a small amount of grease to the cabin locating pin to prevent seizing of the locking pawl. Figure 3-10 −...

  • Page 69: Front And Rear Suspension

    Driver Inspections Section Three Figure 3-11 − Power Steering Reservoir Front and Rear Suspension Springs Look for missing, broken or shifted leaves Spring Mounts Check for cracked or broken spring hangers; broken, missing or worn bolts; missing or damaged bushings; broken, loose or missing axle mounting U-bolts and nuts.

  • Page 70: Front And Rear Brakes

    Driver Inspections Section Three Front and Rear Brakes Hoses Check for cracked, worn or frayed hoses and ensure couplings are secure. Chamber Check that brake chambers are not cracked or dented and that they are securely mounted. Slack Adjusters Check for broken, loose or missing parts: angle between push rod and adjuster arm should be approximately 90 degrees when brakes are applied.

  • Page 71: Rims

    Driver Inspections Section Three Rims Check for damage or bent rims. Rims should not have welding repairs and no rust trails that indicate it is loose on the wheel. Wheel Nuts Check to see that all wheel nuts are fitted and tight. There should be no cracks radiating from the wheel bolt holes.

  • Page 72: Drive Train

    Driver Inspections Section Three Drive Train Driveshafts Investigate driveshaft(s) for bending or cracking and/or missing plugs or balance weights. Universal Joints Check for excessive free play or missing plugs. Chassis Frame Check for cracks or bends in longitudinal frame members. Ensure there are no loose, cracked, bent or damaged cross members.
  • Page 73 Vehicle Operation Section Four TABLE OF CONTENTS VEHICLE OPERATION BRAKES ........... Air System .
  • Page 74 Vehicle Operation Section Four TABLE OF CONTENTS Control Switch ......... . Operation .

  • Page 75: Brakes

    Vehicle Operation Section Four BRAKES CAUTION: Each vehicle is equipped with a rapid response dual air brake system. It must only be coupled to trailers fitted with compatible fast response trailer brake systems. Failure to do so could result in jack-knifing. Air System The dual brake system consists of two independent braking systems, each of which provide limited stopping capability in the event that one part of the...

  • Page 76: Breakdown

    Vehicle Operation Section Four BREAKDOWN WARNING: Before raising the vehicle, drain 0.5 litres of oil from vehicles with manual transmissions. This prevents oil from entering the clutch housing. Towing Instructions The following points should be observed when towing a vehicle: Ensure there is adequate road clearance for vehicle components.

  • Page 77: Hydraulic Jack

    Vehicle Operation Section Four Hydraulic Jack WARNING: Use safety stands when working under a raised vehicle. Failure to use safety stands may result in personal injury should the jack collapse. How to Operate the Jack Park on a flat surface. Stop the engine and apply the parking brakes.
  • Page 78 Vehicle Operation Section Four Carry out the following checks on both vehicles: (a) Set parking brake. (b) Place transmission in neutral. Turn lights, heater and other electrical loads OFF. (d) Turn the ignition switch to the OFF position. Be sure vent caps are tight on both batteries. CAUTION: Take care not to allow the clamps of the cables to touch.

  • Page 79: Clutch

    Vehicle Operation Section Four 12. Remove and discard cloths covering battery vents. CLUTCH Clutch Pedal Depressing the clutch pedal disengages the engine from the transmission prior to changing gears. To avoid unnecessary wear to the clutch do not operate the clutch except to change gears or when bringing the vehicle to a stop.

  • Page 80: Driving

    Vehicle Operation Section Four DRIVING Instruments Frequently check the oil pressure, engine temperature, warning lights and other gauges while driving. Driving Downhill When driving downhill the accepted safe method is to use a combination of brakes and transmission gears to keep the vehicle under control. A lower gear should be selected before beginning the downhill drive.

  • Page 81: Road Speed Limiting

    The limiter needs to be calibrated if the tyre make, size or tread pattern is changed from the original specifications. Contact your local Iveco dealer for calibration of the speed limiter.

  • Page 82: Power Take-Off (Pto)

    Vehicle Operation Section Four POWER TAKE-OFF (PTO) Electronic Engine Engine Mounted PTO The power take-off drive gear (Figure 4−14) is engine driven and therefore provides direct engine power. Figure 4-14 − Engine Mount Figure 4-15 − Transmission Mount Transmission Mounted PTO The power take-off drive gear (Figure 4−15) is fitted to the transmission and will operate in all transmission drive selections.

  • Page 83: Operation

    Vehicle Operation Section Four Figure 4-16 − PTO Switch Figure 4-17 − Cruise Control Operation Turn ON the PTO switch (1). Turn ON the Cruise switch (2). Momentarily press the set/coast switch (3) or the resume/accelerate switch (4) to ramp the engine speed to the factory presets. (a) Resume/accelerate −...

  • Page 84: Rear Axles

    Vehicle Operation Section Four (a) If the Set/Coast switch is held down, the engine will ramp (refer to note) down to 700 rpm. This value can be changed upon request. (b) If the Resume/Accelerate switch is held down, the engine will ramp (refer to note) up to 1,200 rpm.

  • Page 85: Rear Suspension

    Vehicle Operation Section Four REAR SUSPENSION Air Suspension CAUTION: The truck must not be driven in the lowered position except at very slow speeds and only for a short distance, e.g. coupling or uncoupling a trailer. On vehicles fitted with air suspensions the rear of the chassis may be lowered using either of the following methods: Fill −...

  • Page 86: Steering

    Vehicle Operation Section Four STEERING Power Assisted Steering This system depends on the vehicle engine as a driving force to produce fluid flow, via a hydraulic pump, which provides hydraulic power assistance. CAUTION: Do not operate the vehicle when power steering assistance is not functioning as undue strain may occur to the steering gear.

  • Page 87: Gear Selection

    Vehicle Operation Section Four Gear Selection Carry out the following procedures to enable selection of either drive or reverse gear: Apply pressure to the foot brake pedal. Push the desired button on the Figure 4-19 transmission selection housing. NOTE: If pressure is not applied to the foot brake pedal and a gear selection is attempted an audible warning is emitted.

  • Page 88: Manual" Or (*H) = Manual Mode

    Vehicle Operation Section Four Figure 4-20 Depending on how your vehicle is programmed, you can select different starting gears while in “D” or “Manual” (*H) by using the up and down buttons. Remember to choose the correct starting gear for your load and grade.

  • Page 89: R" Reverse Mode

    Vehicle Operation Section Four Figure 4-21 “R” Reverse Mode Selecting Reverse from Neutral will engage Low Reverse and an “R” will appear on the gear display. Transmission models with multiple reverses must use the up and down arrows to select other reverse gears. Remember to select the proper reverse gear for your load and grade condition.
  • Page 90 Vehicle Operation Section Four If the down arrows continue to flash after selecting a starting gear even after pushing the clutch pedal all the way to the floor and waiting several seconds, it means that the input shaft has not slowed down enough to engage the gear.

  • Page 91: Fault Codes

    Vehicle Operation Section Four Depress clutch pedal but DO NOT push it all the way to floor making contact with the clutch brake. Make sure shifter is in neutral. Turn ignition key “On”. Slightly release the brake pedal to let the torque off the driveline. AutoShift will attempt to shift into neutral.
  • Page 92 Vehicle Operation Section Four To Retrieve Inactive Codes: Start with the key in the ON position. Turn the key OFF and ON four times within five seconds.(Figure 4-23) ending with the key in the ON position. After five seconds, the service lamp begins flashing two-digit fault codes. If no codes are active, the service light will flash code 25 (no codes).
  • Page 93 Vehicle Operation Section Four Table 4-1 − Fault Codes Fault Description Fault Description Codes Codes Shift Control Inertia Brake Solenoid Coil Transmission Controller Splitter Valve Invalid Lever Position Rail Select Sensor Eaton Proprietary Link Gear Select Sensor (EPL) Start Enable Relay Coil Input Shaft Speed Sensor Interrupt Solenoid Coil Main Shaft Speed Sensor...
  • Page 94 Vehicle Operation Section Four ACCO...
  • Page 95 Maintenance and Lubrication Section Five TABLE OF CONTENTS MAINTENANCE AND LUBRICATION INTRODUCTION ..........ENGINE .
  • Page 96 Maintenance and Lubrication Section Five TABLE OF CONTENTS Primary Air Reservoir ........Secondary Air Reservoir .
  • Page 97 Maintenance and Lubrication Section Five TABLE OF CONTENTS REAR AXLES ..........Differential Oil Change .
  • Page 98 Maintenance and Lubrication Section Five TABLE OF CONTENTS Over Inflation ......... . . Tyre Matching .

  • Page 99: Introduction

    Maintenance and Lubrication Section Five INTRODUCTION Your Iveco Dealer has the special tools, equipment and knowledge to perform servicing operations necessary to keep your vehicle in first class condition. We recommend that you visit the dealer at regular intervals to have your vehicle inspected in order to maintain the truck in a safe, efficient, operating condition.
  • Page 100 Maintenance and Lubrication Section Five Position an empty container with a capacity of 25 litres below the crankcase oil drain plug and remove the drain plug (Figure 5-1). Figure 5-1 − Sump Drain Figure 5-2 − Oil Filter Plug Replace the drain plug washer if damaged and refit the drain plug to the crankcase once the oil has completely drained.

  • Page 101: Engine Speed Range

    Replace the element annually or when a servicing is indicated by the air cleaner warning light. NOTE: Iveco does not recommend cleaning of the air cleaner element. Remove the central wing-nut 1 (Figure 5-3) securing the cleaner cover and remove the cover.

  • Page 102: Drive Belts

    Maintenance and Lubrication Section Five Figure 5-3 − Air Cleaner Figure 5-4 − Drive Belts Drive Belts Drive belt slip or squeal is due to either incorrect adjustment or poor belt condition. Use an approved belt lubricant to eliminate belt slip or squeal. If noise persists carry out the following procedures to replace the drive belt(s) (Figure 5-4).

  • Page 103: Fuel System

    Maintenance and Lubrication Section Five FUEL SYSTEM Fuel Filter The fuel filter is a low maintenance assembly and has an integral water separator and water-in-fuel sensor. For information on changing the filter refer to the filter manufacturers instruction sheet. Carry out the following procedure to prime the system. Turn the ignition key to the RUN position but do not attempt to start the engine for approx.

  • Page 104: Special Requirements

    Special Requirements Engines operating at high altitudes or in low temperatures have different fuel requirements. For more information regarding engine fuel requirements refer to your engine manufacturer’s operating manual or contact your Iveco Dealer. COOLING SYSTEM An ethylene−glycol based antifreeze mixed in a 50/50 concentration with water is used to protect your engine.

  • Page 105: Inhibitor Filter Replacement

    If the reading is above 0.8 units take no further action and recheck the concentration reading at the next service interval. Inhibitor Filter Replacement CAUTION: Certain corrosion inhibitor mixtures could cause damage to some engine components. Contact your Iveco Dealer if a corrosion inhibitor is to be used. ACCO...
  • Page 106 Maintenance and Lubrication Section Five The cooling system inhibitor filter (Figure 5-6) is replaced under the following circumstances: S every service interval. S whenever the cooling system is drained and refilled. S if the coolant additive concentration rises above specifications. Figure 5-6 −...

  • Page 107: System Flushing

    Maintenance and Lubrication Section Five System Flushing WARNING: Allow the coolant temperature to drop below 50_ C before removing the pressure cap. Failure to comply may result in personal injury from heated coolant. Figure 5-8 − Crankcase Drain Figure 5-9 − Radiator Hose Position a suitable container (25 litre capacity) under the crankcase drain tap (located beside the oil filter) and the radiator hose (lower).
  • Page 108 Maintenance and Lubrication Section Five Allow 2 to 3 minutes for air to vent from the system and add more of the sodium carbonate mixture to fill the system to the bottom of the surge tank filler neck. NOTE: Do not install the pressure cap. The engine is to be operated without the pressure cap during the system flushing process.

  • Page 109: Brake System

    WARNING: Brake inspection or adjustment must be performed by qualified service personnel and must be in accordance with instructions provided by your Iveco Dealer. A regular schedule for periodic cleaning, lubrication, adjustment and inspection should be established, based on the type of vehicle operation. It is difficult to pre−determine an exact maintenance interval (time or...

  • Page 110: Manual Slack Adjusters

    If this does not occur or the angle is less than 90 degrees, contact your Iveco dealer. 10. On completion, remove the safety stand, lower the vehicle and remove the wheel chocks.

  • Page 111: Automatic Slack Adjusters

    Repeat the above process on all wheels. WARNING: The angle between the slack adjuster and the push rod must be the same on all wheels. If this does not occur or the angle is less than 90 degrees, contact your Iveco Dealer. ACCO...

  • Page 112: Air Supply System

    Maintenance and Lubrication Section Five Figure 5-13 − Automatic Slack Adjuster On completion, remove the safety stand, lower the vehicle and remove the wheel chocks. 10. Conduct a road test to ensure that the vehicle brakes correctly. NOTE: Include adjustment of trailer brakes whenever conducting vehicle brake adjustment.
  • Page 113 Maintenance and Lubrication Section Five NOTE: Both air circuits (front and rear) supply air to the spring brakes and the trailer brakes thereby offering braking action should one of the circuits fail. Figure 5-14 − Primary (1) and Secondary (2) Air Tanks Reservoir Draining Procedures Moisture builds up in each of the reservoirs due to the condensation of oil and water vapours.
  • Page 114 Maintenance and Lubrication Section Five Wet Tank Figure 5-16 − Automatic Figure 5-15 − Drain Cocks Drain System Automatic Drain Systems Moisture and oil is automatically discharged from the air system every six minutes while the engine is running. NOTE: Figures 5-15 and 5-16 illustrate the systems used for draining moisture from the air tanks but are not the only releases on the vehicle.
  • Page 115 Maintenance and Lubrication Section Five Figure 5-17 − Truckmaster Air Filter Automatic System Filter Service Carry out the following procedures to clean the air system filter: Drain all compressed air from the system and disconnect the air line from the ejector. Unscrew the bowl (Figure 5-18).
  • Page 116 Maintenance and Lubrication Section Five Unscrew the coalescing tube from the expansion manifold (Figure 5-19) and unscrew the impaction disc (Figure 5-20). Disassemble all components by removing the M5 screw (Figure 5-20). Wash the cap, bowl, bronze pre-filter, expansion manifold and coalescing tube’s stainless steel meshes using a solvent.
  • Page 117 Maintenance and Lubrication Section Five Figure 5-21 − Ejector Turbo 2000 Air Dryer Cartridge Replacement WARNING: Whenever working on or near air brake systems or components, observe the following instructions: S Block the wheels and ensure the vehicle will not roll. S Ensure all air pressure is exhausted from the air brake system.
  • Page 118 Drain the transmission when the oil is warm. Clean the area around the drain plug. NOTE: Due to the variety of vehicle configurations available, and the wide range of transmissions fitted to Iveco vehicles, the following procedures are of a general nature. Manual Transmission...
  • Page 119 Maintenance and Lubrication Section Five Figure 5-23 − Transmission Figure 5-24 − Oil Drain Plug Strainer Remove the oil strainer and clean with solvent. Replace the strainer washer and O-ring if required. Dry the strainer and refit to the transmission. Refit the drain plug and remove the filler plug.
  • Page 120 Maintenance and Lubrication Section Five Refer to Section Three for daily and weekly checks to be conducted on the transmission. CLUTCH Clutch Shaft Lubricate the clutch release pedal shaft bushes at every chassis lubrication interval. For more information refer to Lubrication within this section. Figure 5-25 DRIVESHAFTS Inspect the driveshaft(s) at regular intervals to keep your vehicle running...
  • Page 121 Maintenance and Lubrication Section Five Clean the head of the grease nipple located in the cross of the universal joint (Figure 5-26). Use a grease gun and purge all four seals of the universal until they pop. This method assures removal of dirt and other contaminates. Increase clearance by loosening the bearing assembly retaining bolts of any seal that fails to purge.
  • Page 122 Maintenance and Lubrication Section Five Maintain the fluid level in the reservoir as indicated by the dipstick. Unscrew the dipstick cap (Figure 5-28) to release pressure on the rubber stopper and remove dipstick. Figure 5-28 − Power Figure 5-29 − Reservoir Steering Reservoir Breakdown Top−up the fluid level as required through the dipstick tube.
  • Page 123 Maintenance and Lubrication Section Five Raise the front of the vehicle and place the front axle on safety stands. WARNING: Use safety stands to support the vehicle otherwise personal injury may occur should a jack collapse. Position a suitable container under the steering pump. Remove the pressure and return lines from the pump (Figure 5-30).
  • Page 124 Maintenance and Lubrication Section Five REAR SUSPENSION Your vehicle is fitted with either of the following types of rear suspension. S Leaf Suspension. S Air Spring Suspension. Leaf Type Suspension U Bolts Re-torque the U−bolt nuts after the chassis has been operating under load for 1500 km or six months.
  • Page 125 Maintenance and Lubrication Section Five Ride Height Adjustment Carry out the following procedures to adjust your vehicle’s ride height. Refer to Table 5-2 for the correct dimensions. NOTE: Do not set ride height by exhausting air from the suspension system. Place the vehicle on a level floor area.
  • Page 126 Maintenance and Lubrication Section Five NOTE: Ensure the correct shock absorber and air bag combination is fitted as the shock absorber also limits the extended travel of the suspension. 10. Lower the control lever and deflate all air from the air bags. 11.
  • Page 127 Maintenance and Lubrication Section Five Figure 5-33 − Neway Air Bag Suspension REAR AXLES Differential Oil Change NOTE: The rear axle assembly must be warm when draining the differential oil. Position the vehicle on a level surface. Position a large container under the differential drain plug. Remove the drain plug, drain and discard the oil.
  • Page 128 Maintenance and Lubrication Section Five Incorrect oil level Correct oil level Figure 5-34 − Differential Drain Plug Oil Circulation After removal of the axles it is necessary to circulate oil through the differential and axle housing. Raise the vehicle firstly on one side and then repeat on the other side. This action ensures that the wheel bearings are lubricated.
  • Page 129 S Tie rods. S Drag links. S King Pins. S Axle. S Wheel bearings. NOTE: Replacement or adjustment to front end components must be performed by qualified service personnel and must be in accordance with instructions provided by your Iveco Dealer. ACCO...
  • Page 130 Maintenance and Lubrication Section Five BATTERIES General Instructions Carry out the following instructions when conducting electrical work on your vehicle: Do not disconnect the batteries or turn the isolation switch to the off position with the engine running. Disconnect the batteries when recharging from an external source. Disconnect the negative (−) terminal of the batteries before discon- necting the positive (+).
  • Page 131 Maintenance and Lubrication Section Five Keep the batteries fully charged. Do not add battery dopes, solutions or powders to the batteries. STARTING SYSTEM If the starter motor does not turn or turns slowly look for the following faults. Battery − Weak or completely discharged. Terminals −...
  • Page 132 Maintenance and Lubrication Section Five Headlight Aiming Iveco Dealers have headlight aiming equipment. Use of this equipment will result in maximum illumination and assure that headlight aiming conforms to existing laws and regulations. Rear Light Assembly The combination turn signal/brake −taillight and reverse light are equipped with bayonet type bulbs.
  • Page 133 Maintenance and Lubrication Section Five WHEELS Wheel Alignment Maintenance of front end alignment settings and rear wheel tracking alignment is critical for good tyre life expectancy. Suspension and steering system wear or maladjustments and severe shock loadings could alter the front end setting and alignments.
  • Page 134 Maintenance and Lubrication Section Five Table 5-3 − Wheel and Clamp Nut Torque Bolt Size Torque (Nm) 3/4 inch (Cast) 240 to 260 22 mm (Disc) 610 to 680 Disc Wheels Before mounting wheel assemblies on the vehicle, be sure all parts are clean and free from foreign matter.

  • Page 135: Over Inflation

    Maintenance and Lubrication Section Five TYRES Tyre Balance Front wheel shimmy, wandering and cupped tyres are caused by an out-of-balance condition of one or both front tyres. If the tyres are changed because of a flat tyre or to equalise wear, it is advised they be checked for balance before operating the truck.

  • Page 136: Tyre Matching

    Tyre Mixing Radial and Bias Ply Tyres Iveco recommends that for best overall performance, only bias or radial tyres be used on a vehicle. However, different heavy truck tyres may be used per the following:−...

  • Page 137: Fast Shoulder Wear

    Maintenance and Lubrication Section Five Fast Shoulder Wear Fast shoulder wear on both the inside and outside shoulders of the tyre may not be a sign of front axle misalignment. It may be a sign of incorrect tyre inflation pressure for the load being carried or it may be normal for a tyre and its operation.

  • Page 138: Washing/Cleaning

    Maintenance and Lubrication Section Five WASHING/CLEANING Paint, Bright Metal And Upholstery Frequent and regular washing, waxing and polishing will lengthen the life of your vehicle’s painted finish and bright metal trim. Washing the Vehicle Wash your vehicle with warm or cold water to remove dirt and preserve the original lustre of the paint.

  • Page 139: Grease Nipples

    Maintenance and Lubrication Section Five S Speed (traffic conditions). S Road and weather conditions. NOTE: Where operating conditions are extremely severe, such as in deep water, mud or unusually dusty conditions, the vehicle may require lubrication after every 24 hours of operation.
  • Page 140 Maintenance and Lubrication Section Five Figure 5-43 − Drag Link Figure 5-44 − Brake “S” and Tie Rod End Cam Shaft Figure 5-46 − Steering Figure 5-45 − Brake Slack Adjuster Knuckle Figure 5-47 − Spring Pins WARNING: Do not reuse bearing retainer bolts, stamped straps, stamped strap bolts, damaged bearing retainers, or use inferior grade bolts.
  • Page 141 Maintenance and Lubrication Section Five Figure 5-48 − Universal Figure 5-49 − Slip Joint Joint Figure 5-50 − Cabin Tilt Figure 5-51 − Clutch Release Latch Pin Fork and Relay Shaft ACCO...
  • Page 142 Maintenance and Lubrication Section Five Table 5-4 − Lubrication Points and Grease Specifications DESCRIPTION Clutch Pedal Linkage Lightweight engine oil NLGI Number 2 Multi purpose Steering Box Top Universal Joint Lithium base grease Drag Link and Tie Rod As Above Brake “S”...
  • Page 143 TABLE OF CONTENTS SCHEDULED AND/OR PROGRAMMED MAINTENANCE IVECO TRUCK OPERATOR’S SERVICE INFORMATION ..Scheduled Servicing ........
  • Page 144 Scheduled and/or Programmed Maintenance Section Six TABLE OF CONTENTS ACCO...

  • Page 145: Iveco Truck Operator's Service Information

    Section Six SERVICE INFORMATION Scheduled Servicing Regular Servicing of your Iveco truck is essential if high standards of performance, operational reliability and safety are to be maintained. The following Servicing Programme is designed to assist you in maintaining these standards.

  • Page 146: Iveco Truck Services

    The Iveco Dealer from whom you purchased your truck will perform this service Free of Charge (except for the materials used). If any other Iveco Dealer performs the service, they will charge 5 hours labour. This amount will be repaid to the owner on presentation of this manual to the Selling Branch or Dealer with the “F”...

  • Page 147: Cummins Isc

    6 months or 7,500 litres of fuel used (whichever comes first) regardless of kilometers travelled. NOTE: Iveco has set the above service intervals from advice received from Cummins. For further information on extending service periods please refer to the Engine Operator’s Manual under Maximum Oil Drain Intervals.
  • Page 148 Scheduled and/or Programmed Maintenance Section Six THIS PAGE LEFT BLANK INTENTIONALLY ACCO...

  • Page 149: Service Record

    Scheduled and/or Programmed Maintenance Section Six ACCO...
  • Page 150 Scheduled and/or Programmed Maintenance Section Six ACCO...
  • Page 151 Scheduled and/or Programmed Maintenance Section Six ACCO...
  • Page 152 Scheduled and/or Programmed Maintenance Section Six ACCO...
  • Page 153 Scheduled and/or Programmed Maintenance Section Six ACCO...
  • Page 154 Scheduled and/or Programmed Maintenance Section Six ACCO...
  • Page 155 Scheduled and/or Programmed Maintenance Section Six ACCO...
  • Page 156 Scheduled and/or Programmed Maintenance Section Six ACCO...

  • Page 157: Maintenance Inspection Guide: "F" First Service

    Scheduled and/or Programmed Maintenance Section Six Customer Date Km/Hr Reading Job No. Chassis No. Service Type Insert the appropriate Inspection Code: O = OK, A = Adjusted, R = Repaired/Replaced MAINTENANCE INSPECTION GUIDE: “F” FIRST SERVICE 2,000 kms 40 Hours 30 days ENGINE Inspect Coolant Level and Record Coolant Additive Concentration...
  • Page 158 Scheduled and/or Programmed Maintenance Section Six CABIN/ELECTRICAL Check Locking Device Operation and Lubricate Check Cab Mounting Bolts for Tightness Check Cab Lift Pump Oil Level Check Cab Tilt Pump, Ram and Hoses for leaks Check Ventilation, Heater and Air Conditioner Operation Check Headlamp Alignment Check Lights, Instruments And Warning Indicators/Buzzers Check condition/security of Battery, Starter Motor and Earth Strap Connections...

  • Page 159: Maintenance Inspection Guide

    Scheduled and/or Programmed Maintenance Section Six Customer Date Km/Hr Reading Job No. Chassis No. Service Type Insert the appropriate Inspection Code: O = OK A = Adjusted R = Repaired / Replaced M1 Service 15,000 kms M2 Service 30,000kms M3 Service 45,000kms MAINTENANCE INSPECTION GUIDE Service Type...
  • Page 160 Scheduled and/or Programmed Maintenance Section Six MAINTENANCE INSPECTION GUIDE Service Type STEERING Check all steering joints and linkages for wear or looseness Check steering column and steering box fastening Check power steering oil level Change power steering oil and filter (Refer to Service Note 11) Check wheel retaining nut torque and tyre pressure Inspect tyres.

  • Page 161: Additional Operations At Usage Or Time Specified

    Scheduled and/or Programmed Maintenance Section Six ADDITIONAL OPERATIONS AT USAGE OR TIME SPECIFIED Check the vehicle maintenance history to ensure these operations are not duplicated within the usage or time frame specified. Check valve clearance (Intial inspection at 240,000kms) Every 80,000kms/2,000hrs/ 2 years Whichever comes first.

  • Page 162: Service Notes

    Scheduled and/or Programmed Maintenance Section Six INSPECTION REPORT Mechanics Signature Location/Stamp SERVICE NOTES Change engine oil at every service interval or as specified by the engine manufacturer. Refer to the engine manufacturer’s Operator’s Manual. Change oil filter at every service interval or as specified by the engine manufacturer. Refer to the engine manufacturer’s Operator’s Manual.
  • Page 163 Specifications Section Seven TABLE OF CONTENTS SPECIFICATIONS COMPONENT SPECIFICATIONS ......Lubricant and Coolant Specifications .
  • Page 164 Specifications Section Seven TABLE OF CONTENTS WT Interface Harness (retarder) ......Autoshift Dash Harness ........Grid Heater Harness .

  • Page 165: Lubricant And Coolant Specifications

    Specifications Section Seven COMPONENT SPECIFICATIONS Lubricant and Coolant Specifications Table 7-1 − Lubricant and Coolant Specifications Engine Oil Specifications CumminsR SAE 15W40 Engine Coolant Specifications GM6038−M Transmission Oil Specifications EatonR AllisonR TranSyndt /TES 295 SAE 50 DexronR lll Rear Axle Oil Specifications MeritorR GL5 SAE 85W−140 Driveshafts/Universal Joints...

  • Page 166: Component Refill Capacities

    Specifications Section Seven Non-synthetic oils. DexronR III is recommended for on-highway applications. Type C−4 fluids are recommended for severe and off-highway applications. Refer to your Allison Operator’s Manual for more information. Refer to manufacturer for specifications of approved synthenic oils. Lithium soap based E.P.

  • Page 167: Transmission Capacities

    Specifications Section Seven Transmission Capacities Table 7-4 − Transmission Capacities Model Make Capacity RT8608L* Eaton 12.8ltr RT9710B Eaton 12ltr RTO11909ALL Eaton 13ltr RTO10910BAS2 Eaton 12ltr RTLO12913A Eaton 13ltr WT−MD3060P Allison 18ltr WT−MD3560P Allison 18ltr * Add approx. 3 litres if transmission is equipped with external filter and cooler.

  • Page 168: Fuel Tank Capacities

    Specifications Section Seven Fuel Tank Capacities Fuel tanks configuration varies between models depending on the options selected by the purchaser. In some cases dual fuel tanks may be fitted. For this reason the following figures are presented as a guide only. Table 7-7 −...

  • Page 169: Electrical System

    Specifications Section Seven ELECTRICAL SYSTEM Globes Table 7-9 − Globes Circuit Volts Watts Head 60/55 Park Dome Front Turn Signal Front Clearance Rear Turn Signal Brake Reversing Tail Instrument Panel Warning Lights Gauge Illumination ACCO...

  • Page 170: Fuse And Relay Locations

    Specifications Section Seven Fuse and Relay Locations ACCO...
  • Page 171 Specifications Section Seven ACCO...
  • Page 172 Specifications Section Seven ACCO...

  • Page 173: Fuse Description

    Specifications Section Seven Fuse Description Cab Harness Table 7-10 − Fuse Description (Cab Harness) Position Function Supply Size Hazard Warning Lights Battery Public Data Link Battery Heater Fan High Battery Trailer Indicators Battery Air Conditioning Fan Battery Radio (memory), Idle Timer and Battery Tachograph Stop Lights and Service Brake...

  • Page 174: Rear Engine Power Take−Off

    Specifications Section Seven Table 7.10 (cont’d) Position Function Supply Size Battery (via Body Builders Power park relay) Body Builders Power Accessory Trailer Marker Lights Battery Air Dryer Ignition Air Suspension Ignition Ignition Cigar Lighter Accessory Power Supply Accessory Engine Crank (Auto only) Start Heated Seats Ignition...

  • Page 175: Wt Power Harness

    Specifications Section Seven WT Power Harness Table 7-12 − Fuse Description (WT Power Harness) Position Function Supply Size ECU Power Battery 57 − 60 Not used − − Grid Heater Harness Table 7-13 − Fuse Description (Grid Heater Harness) Position Function Supply Size...

  • Page 176: Relay Description

    Specifications Section Seven Relay Description Cab Harness Table 7-15 − Relay Description (Cab Harness) Position Function Type Headlamps 12V − 40A Low Beam disconnect when high beam is 12V − 40A Marker Lights 12V − 40A Stop Lights 12V − 40A Reversing Lights and Buzzer 12V −...

  • Page 177: Wt Interface Harness (Retarder)

    Specifications Section Seven WT Interface Harness (non-retarder) Table 7-16 − Relay Description (WT Interface Harness − non-retarded) Position Function Type PTO Enable 12V − 40A Exhaust Brake 12V − 40A Neutral Start 12V − 40A Range Inhibit 12V − 40A R39 −...

  • Page 178: Grid Heater Harness

    Specifications Section Seven Grid Heater Harness Table 7-19 − Relay Description (Grid Heater Harness) Position Function Type Grid Heater 12V − 100A Grid Heater 12V − 100A R63 − R69 Not used − Engine Harness Table 7-20 − Relay Description (Engine Harness) Position Function Type...

  • Page 179: Bolt Torques

    Specifications Section Seven BOLT TORQUES Table 7-21 − Standard Torques (Imperial Bolts) TYPE 5 TYPE 8 FLANGE HEAD Bolt Min. Max. Min. Max. Min. Max. Size (inch) 5/16 7/16 9/16 1017 Table 7-22 − Bolt Head Identification (Imperial Bolts) Type Description Bolt Head Grade...

  • Page 180: Torque Multiplication

    Specifications Section Seven Table 7-23 − Standard Torques (Metric Bolts) Class Class Class Class 10.9 (mm) 10.9 Special − − − − − − 10.5 − − − − − − − − − − − − 1125 1265 1110 −...
  • Page 181 Dealer Listing Annex A DEALER LISTING Location State Name and Address Phone VICTORIA Bendigo Bendigo Truck Centre (03) (03) 12−16 Sullivan Street 5440 9111 5440 9119 Golden Square 3555 Sales, Parts and Service Dandenong Melbourne International Truck Centre (03) (03) Cnr.
  • Page 182 Dealer Listing Annex A DEALER LISTING Location State Name and Address Phone NEW SOUTH WALES Albury Taig Bros. (02) (02) 541 Wagga Road 6040 1977 6040 2252 Lavington 2641 Sales, Parts and Service Arndell Park Sydney Truck Sales Pty. Ltd. (02) (02) 598 Great Western Hwy.
  • Page 183 Dealer Listing Annex A DEALER LISTING Location State Name and Address Phone Narellan Tri−City Trucks (NSW) Pty Ltd (02) (02) 10 Dunn Road 4647 4488 4646 1205 Smeaton Grange 2567 Sales, Parts and Service Nowra Nowra Truck & Tractor Repairs P/L (02) (02) 12 Victa Way...
  • Page 184 Dealer Listing Annex A DEALER LISTING Location State Name and Address Phone QUEENSLAND Brisbane Black Truck Sales (07) (07) 1801 Ipswich Road 3373 6666 3277 9855 Rocklea 4106 Sales, Parts and Service Burleigh Advanced Truck Service & Sales Pty (07) (07) Heads 5520 3977...

  • Page 185: Wt Interface Harness (Non-Retarder)

    Dealer Listing Annex A DEALER LISTING Location State Name and Address Phone Maryborough Hi−Way 1 Truck & Tractor (07) (07) 123 Gympie Road 4190 4190 4121 2977 Maryborough QLD 4650 Parts & Service Rockhampton Hi-Way 1 Truck & Tractor (07) (07) Cnr Port Curtis &...
  • Page 186 Dealer Listing Annex A DEALER LISTING Location State Name and Address Phone Geraldton Purcher International Pty. Ltd. (08) (08) 99 Flores Road 9921 2166 9921 4312 Geraldton 6530 Sales, Parts and Service Kalgoorlie Goldfields Truck Power (08) (08) 5 Epis Street 9021 4800 9021 7700 Kalgoorlie WA 6430...
  • Page 187 Dealer Listing Annex A DEALER LISTING Location State Name and Address Phone NORTHERN TERRITORY Alice Springs Airpower Pty Ltd (08) (08) 19 Kennett Court 8952 5155 8953 1477 Alice Springs NT 0870 Parts and Service Darwin Airpower Pty. Ltd. (08) (08) 1810 McKinnon Road 8932 2950...
  • Page 188 Dealer Listing Annex A DEALER LISTING Location State Name and Address Phone ACCO...
  • Page 189 Index Operator Manual Data Plates, 22 Diagnostic Switch, 50 Air Cleaner, 101 Differential Lock, 44 Air Conditioning, 57 Differential Oil Change, 127 Air Supply System, 112 Dimmer Switch, 36 Air Suspension Controls, 51 Drive Belts, 102 Driveshafts, 120 Driving, 80 Batteries, 130 Dual Driver Selection Switch, 48 Battery Isolation Switch, 57...
  • Page 190 Index Operator Manual Power Take−Off, 36, 82 Power Windows, 55 Headlight and Park Light Switch, 50 Headlights, 51 Heated Mirror, 50 Rear Axle Oil Filter, 128 Heating, 57 Rear Axles, 84, 127 Heating and Ventilation, 56 Rear Suspension, 85, 124 Horn, 52 Rear View Mirrors, 53 Hydrauilic Jack, 77...
  • Page 191 Index Operator Manual Starting System, 131 Windscreen Wiper and Washer Control, 52 Steering, 86, 121 Steering Fluid Reservoir Level, 121 Towing, 76 Trailer Brake, 43 Trailer Protection Valve, 45 Transmission, 86, 118 Automatic Transmission, 119 Eaton Autoshift, 87 Manual Transmission, 118 Truckmaster Air Filter, 114 Turbo 2000 Air Dryer, 117 Turn Indicators, 52...

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