Iveco EUROCARGO Emergency Rescue Manual
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Iveco EUROCARGO Emergency Rescue Manual

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Summary of Contents for Iveco EUROCARGO

  • Page 1 R E S C U E G U I D E...
  • Page 3 IVECO s.p.a reserves the right to make modifications or changes to the content of this publication at any time. For notifications in relation to the content in this RESCUE GUIDE, contact the Technical Information & Service Engineering Department at the following e-mail address: email: rescueteam@cnhind.com...
  • Page 4 FOREWORD – Printed 692.68.352 – 1st Ed. 10/2014...
  • Page 5 Contents Technical information Technical rescue Characteristics...
  • Page 6 Contents...
  • Page 7 Rescue Guide Medium Range ‒ Technical information Contents Contents TECHNICAL INFORMATION ....– printed 692.68.352 – 1st Ed. – base 10/2014...
  • Page 8 Rescue Guide Medium Range ‒ Technical information Contents – printed 692.68.352 – 1st Ed. – base 10/2014...

  • Page 9: Table Of Contents

    Rescue Guide Medium Range ‒ Technical information TECHNICAL INFORMATION Contents Contents DIESEL VEHICLES ......Fuel tank position ..... . CNG VEHICLES .
  • Page 10 Rescue Guide Medium Range ‒ Technical information TECHNICAL INFORMATION – printed 692.68.352 – 1st Ed. – base 10/2014...

  • Page 11: Diesel Vehicles

    Rescue Guide Medium Range ‒ Technical information TECHNICAL INFORMATION DIESEL VEHICLES TECHNICAL INFORMATION DIESEL VEHICLES Fuel tank position The position and the size of the fuel tank varies depending on the vehicle type and version. The fuel tank is usually situated in the front right part of the vehicle. Figure 1 221541 CNG VEHICLES...

  • Page 12: Cylinder Layout On The Vehicle (Long Wheelbase Vehicle)

    Rescue Guide Medium Range ‒ Technical information TECHNICAL INFORMATION CNG VEHICLES Cylinder layout on the vehicle (LONG WHEELBASE VEHICLE) Figure 3 228655 Overview of cylinders on vehicle Figure 4 138272 ↓ Direction of travel – printed 692.68.352 – 1st Ed. – base 10/2014...

  • Page 13: View From Section "X

    138271 HYBRID VEHICLES The Eurocargo Hybrid vehicle exploits two energy sources for vehicle traction with the priority being that of improving global effi- ciency. Operation is based on a parallel type hybrid system (PHEV) which combines the benefits of a diesel heat engine with those of an electric motor-generator with the objective of reducing consumption, increasing power, guaranteeing good handling and above all limiting gas emissions which damage the environment.
  • Page 14 Rescue Guide Medium Range ‒ Technical information TECHNICAL INFORMATION HYBRID VEHICLES Figure 6 161303 ● "Hybrid" mode: parallel type hybrid architecture allows the requested power to be supplied to the wheels combining contribu- tions provided by the electric motor and the heat engine (torque split). Furthermore, when vehicle power increases temporarily and the contribution provided by the engine is insufficient, the elec- tric motor supplies the missing power (booster).

  • Page 15: Location Of Hybrid Drive System Components

    Rescue Guide Medium Range ‒ Technical information TECHNICAL INFORMATION HYBRID VEHICLES Location of hybrid drive system components Figure 7 196242 References Ref. Description Component code Dry clutch with single disc Clutch actuator Electric motor generator Automated manual transmission (6 gears) –...
  • Page 16 Rescue Guide Medium Range ‒ Technical information TECHNICAL INFORMATION HYBRID VEHICLES Figure 7 196242 Ref. Description Component code Gearbox control unit TECU Hybrid system control unit Traction battery Inverter Hybrid system cooling pump Hybrid system cooling fan ABS control unit 88000 –...
  • Page 17 Rescue Guide Medium Range ‒ Technical information TECHNICAL INFORMATION HYBRID VEHICLES Ref. Description Component code VCM control unit 86132 ECAS ECU 86023 EM control unit 86126 Central locking control unit 86029 ECM control unit (EDC7) 85150 UDS control unit 85140 MET control unit 86128 Body Controller (IBC3)
  • Page 18 Rescue Guide Medium Range ‒ Technical information TECHNICAL INFORMATION – printed 692.68.352 – 1st Ed. – base 10/2014...
  • Page 19 Rescue Guide Medium Range ‒ Technical rescue Contents Contents TECHNICAL BACKUP ..... – printed 692.68.352 – 1st Ed. – base 10/2014...
  • Page 20 Rescue Guide Medium Range ‒ Technical rescue Contents – printed 692.68.352 – 1st Ed. – base 10/2014...
  • Page 21 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP Contents Contents ECAS - ELECTRONIC CONTROL AIR SUSPENSIONS ......DESCRIPTION .
  • Page 22 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP – printed 692.68.352 – 1st Ed. – base 10/2014...

  • Page 23: Description

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP DESCRIPTION TECHNICAL BACKUP DESCRIPTION This chapter describes vehicle outfitting, vehicle equipment can vary depending on the various base models. BATTERY The batteries are housed in the specific box. To access them, remove the cover using the hooks (1). Figure 1 702267 DIESEL VEHICLES...

  • Page 24: Cng Vehicles

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP CNG VEHICLES CNG VEHICLES Principles The CNG NEF engine, transformed to operate on a Otto cycle, derives from the Diesel NEF engine. The METAFUEL MF3 system handles the supply to the engine. A single electronic control unit, powered at 24V, handles injection and gas ignition.

  • Page 25: Refilling The System

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP CNG VEHICLES Safety regulations when refuelling ● Prevent access to the hazardous area. ● Do not smoke or handle naked flames or flammable sources of light. ● Before filling the gas pressure tank, check it shows no sign of defects. ●...
  • Page 26 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP CNG VEHICLES Method ● Block the vehicle to prevent any movement; ● turn off the engine; ● remove the protection cap (1) of the filler. Caution! Method of use Removing protection cap of the filler If it is difficult to remove the protection cap (1), do ▶...
  • Page 27 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP CNG VEHICLES Filling conditions to prevent exceeding 260 bar at 50 °c (maximum filling curve) Figure 5 90306 Prohibited condition Admissible condition. Pursuant to standard ECE/ONU R 110, the cylinder pressure must be limited as follows: ●...

  • Page 28: Disconnect The Battery (Cng Vehicles)

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP CNG VEHICLES Gas leak regulations Caution! Risk of explosion In the event of gas leaks Gas leaks are an EXPLOSION HAZARD so it is essential, as well as observing all legal regulations and rules of com- ▶...

  • Page 29: Hybrid Vehicles

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP HYBRID VEHICLES HYBRID VEHICLES Warning symbols On board the vehicle some of the hybrid system components are marked by labels with the following wording: DANGER,WARNING or CAUTION. Danger indicates that the level of danger is high and the health and safety of those people involved is seriously at risk if the indicated pro- cedures are not implemented.

  • Page 30: Safety Regulations

    The high-voltage cables are wrapped in orange-coloured insulation. Figure 11 161620 Vehicle identification All “Eurocargo Hybrid” vehicles have high voltage 340 V d.c. nominal components ● Do not cut or remove the cables, especially the orange cables (high voltage). ●...

  • Page 31: Procedures For Interruption And Re-Activation Of High Voltage

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP HYBRID VEHICLES Caution! Electrocution High voltage devices Wait for at least 5 minutes before working on the high voltage components. ▶ When performing work which involves the drive system, even if only temporarily, the following precautions must be observed: ●...

  • Page 32: Disconnect The Battery (Hybrid Vehicles)

    The voltage of high voltage battery 1 must be equal to or less than 30V. If the tension is greater than 30V, do not carry out any work on the vehicle and contact IVECO personnel. Position the ignition key on OFF and proceed with the repair or solution of the fault.

  • Page 33: Engine Shutdown

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP ENGINE SHUTDOWN Disconnect the negative cable (1) from the battery (2). Figure 13 172566 ENGINE SHUTDOWN In the event of an accident, the engine may not stop therefore switch the engine off as soon as the vehicle is safe. The engine can be switched off as described below.
  • Page 34 Caution! Allowing the engine to idle for more than 3 hours is not permitted unless specifically approved by ▶ IVECO. If vehicle use envisages keeping the engine at idle for more than 3 hours, contact the IVECO Service Network. – printed 692.68.352 – 1st Ed. – base 10/2014...

  • Page 35: Start-Up From The Engine Compartment

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP ENGINE SHUTDOWN Start-up from the engine compartment It is possible to start the engine with the cab tilted by using the push button (2) (located on the engine itself); for this purpose, the ignition switch must have been turned to the MAR-1 position.
  • Page 36 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP ENGINE SHUTDOWN ● Brake pedal activation. ● Electrical hatch activation. Operation of the button shown in the figure is inhibited for the first ten seconds after switching off the engine (key turned to STOP-0) provided that: ●...

  • Page 37: Using The Parking Brake

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP USING THE PARKING BRAKE ADR - transport of dangerous goods (if provided) On some versions (ADR-transport of dangerous goods), the battery cut-off can be supplemented with switch (1), which must be oper- ated as follows: ●...
  • Page 38 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP USING THE PARKING BRAKE Vehicle parking procedures Follow these procedures to park the vehicle correctly: ● Stop the vehicle with the service brake; ● Shift the gearbox to neutral; ● Put the handbrake on; ●...
  • Page 39 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP USING THE PARKING BRAKE Do this by moving the hand lever (1) so that it is disengaged from position (b) and can be locked into position (a). The warning light switches OFF to indicate the device disengagement. Figure 28 NEC1011 Checking handbrake efficiency on trailer vehicles (position c)

  • Page 40: Access To The Vehicle

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP ACCESS TO THE VEHICLE ACCESS TO THE VEHICLE Doors When the doors are open the two external light fixtures on the upper cross member and the white internal ceiling light switch ON. The external light fixtures switch OFF when the doors are closed (they are timer-controlled).

  • Page 41: Manually Opening Hatch

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP ACCESS TO THE VEHICLE Manually opening hatch (if present) To open the hatch, press the red button shown in the figure and push the handle. To close the hatch, press the button and pull the handle towards you. Figure 32 229166 Openable hatch with darkening curtain (2)

  • Page 42: Driver's Compartment

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP DRIVER'S COMPARTMENT DRIVER'S COMPARTMENT Steering wheel adjustment Caution! Risk of accident! The steering wheel may move while the vehicle is running. This operation must be carried out only when the ▶ vehicle has come to a complete stop, with the hand- brake engaged, ensuring proper locking of the steer- ing wheel.
  • Page 43 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP DRIVER'S COMPARTMENT Cushion height and position adjustment (for three degree seat only) ● By operating the handles (2) and (3) the seat is free to move upwards (if relieved of the driver’s weight) or downwards (if either partially or totally loaded with the driver’s weight);...

  • Page 44: Airbag

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP DRIVER'S COMPARTMENT Vertical adjustment ● To raise the seat pull the handle (10) upwards, to lower the seat push the handle downwards (stepwise adjustment). Vertical shock absorber adjustment ● This is achieved with the control (11). Seat activation and quick air bleed (ON/OFF) ●...
  • Page 45 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP DRIVER'S COMPARTMENT Diagram of airbag system Figure 41 704866 Airbag Node. Airbag Module. Body Computer Node. Instrument panel node. Ignition switch. Driver's side front airbag (if present) The airbag is located in a specific compartment in the middle of the steering wheel.
  • Page 46 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP DRIVER'S COMPARTMENT Furthermore, do not drive with your body bent forwards, but keep the backrest in an upright position so that the spine is well supported. Do not travel with objects in your lap, in front of your chest and never holding a pipe, pencil or other items in your mouth.

  • Page 47: Ecas - Electronic Control Air Suspensions

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP ECAS - ELECTRONIC CONTROL AIR SUSPENSIONS ● Contact the Service Network to have the Airbag system deactivated before scrapping the vehicle. ● TheAirbag system has a 14-year validity as regards the pyrotechnic charge and clock spring. Contact the Service Network when nearing expiry of this time-frame.
  • Page 48 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP ECAS - ELECTRONIC CONTROL AIR SUSPENSIONS Warning: Do not stop the engine if the symbol ▶ (11) comes on. If the symbol (10) comes on while driving, stop the vehicle and set the ignition key to the STOP-0 position;...

  • Page 49: Trailer Coupling

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP TRAILER COUPLING Saving the levels With the two buttons - memory (3) and (4) it is possible to save the desired level (both front and rear). These buttons control both axles, even if only one axle was previ- ously selected.

  • Page 50: Regulations For Trailer Towing

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP TRAILER COUPLING Regulations for trailer towing ● Carry out an inspection around the vehicle making sure that it is parked in a safe place, not on a slope or soft terrain. ●...
  • Page 51 Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP TRAILER COUPLING Rear tow hook tightening torques REAR TOW HOOK TIGHTENING TORQUES ROCKINGER RINGFEDER BALL DIAMETER TORQUE (Nm) 350+50 minimum 350 minimum 350 350÷450 630±130 minimum 500 minimum 500 500÷650 630±130 minimum 500 Value "D"...

  • Page 52: Towing The Vehicle

    Rescue Guide Medium Range ‒ Technical rescue TECHNICAL BACKUP TOWING THE VEHICLE TOWING THE VEHICLE (only by means of an approved tow bar: comply with the applicable towing regulations). Figure 55 NEC264 Caution! For towing with the front axle raised, make sure the vehicle ignition system is turned off or the ABS fuses have been removed.
  • Page 53 Rescue Guide Medium Range ‒ Characteristics Contents Contents CHARACTERISTICS ..... . – printed 692.68.352 – 1st Ed. – base 10/2014...
  • Page 54 Rescue Guide Medium Range ‒ Characteristics Contents – printed 692.68.352 – 1st Ed. – base 10/2014...
  • Page 55 Rescue Guide Medium Range ‒ Characteristics CHARACTERISTICS Contents Contents IDENTIFICATION DATA AND LOCATION ON VEHICLE ......VEHICLE IDENTIFICATION PLATE .
  • Page 56 Rescue Guide Medium Range ‒ Characteristics CHARACTERISTICS – printed 692.68.352 – 1st Ed. – base 10/2014...

  • Page 57: Identification Data And Location On Vehicle

    Rescue Guide Medium Range ‒ Characteristics CHARACTERISTICS IDENTIFICATION DATA AND LOCATION ON VEHICLE CHARACTERISTICS IDENTIFICATION DATA AND LOCATION ON VEHICLE Figure 1 197321 Vehicle identification plate Its purpose is to identify the vehicle in accordance with the E.E.C. directive. (it is situated under the front grille). Product identification plate –...

  • Page 58: Vehicle Identification Plate

    Rescue Guide Medium Range ‒ Characteristics CHARACTERISTICS VEHICLE IDENTIFICATION PLATE Shows the vehicle PIC code Engine data plate Plate on the flywheel housing, left side Chassis identification (VIN code) Stamping (front of chassis right rail). VEHICLE IDENTIFICATION PLATE Figure 2 187267 Plate key Type-approval number marking (if required).

  • Page 59: Product Identification Plate

    Rescue Guide Medium Range ‒ Characteristics CHARACTERISTICS PRODUCT IDENTIFICATION PLATE PRODUCT IDENTIFICATION PLATE This data plate has the P.I.C. (product identification code), essential data when consulting the spare parts catalogue. The P.I.C is given also on the guarantee card of the vehicle. When consulting the catalogues, use only the first 8 digits of the product identification code number.

  • Page 60: Cab

    Rescue Guide Medium Range ‒ Characteristics CHARACTERISTICS General Information Figure 4 125865 The cab is an advanced one, it can be tipped up hydraulically with a mechanical control. Tilting angle 57°. Pressed and welded steel framework, parts made of electro-galvanized sheet steel. Sound deadening on the underbody and anticorrosion protection in the boxed compartments.
  • Page 61 Rescue Guide Medium Range ‒ Characteristics CHARACTERISTICS Figure 5 143351 SIDE VIEW OF SHORT CAB (MLC) SIDE VIEW OF LONG CAB (MLL) - MEDIUM ROOF SIDE VIEW OF LONG CAB (MLL) SIDE VIEW OF DOUBLE CAB (MLD) – printed 692.68.352 – 1st Ed. – base 10/2014...
  • Page 62 Rescue Guide Medium Range ‒ Characteristics CHARACTERISTICS Description MLC LR LOW ROOF SHORT CAB MLL LR LOW ROOF LONG CAB MLD 1+6 DOUBLE CAB 1+6 SEATS (placed in two rows of seats) – printed 692.68.352 – 1st Ed. – base 10/2014...

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