Iveco DAILY Emergency Rescue Manual
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Iveco DAILY Emergency Rescue Manual

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  • Page 1 R E S C U E G U I D E...
  • Page 3 IVECO s.p.a reserves the right to make modifications or changes to the content of this publication at any time. For notifications in relation to the content in this RESCUE GUIDE, contact the Technical Information & Service Engineering Department at the following e-mail address: email: rescueteam@cnhind.com...
  • Page 4 FOREWORD – Printed 692.68.328 – 1st Ed. 04/2015...
  • Page 5 Contents Technical information Technical rescue Characteristics...
  • Page 6 Contents...
  • Page 7 RESCUE GUIDE ‒ Technical information Contents Contents TECHNICAL INFORMATION ....– Printed 692.68.328 – 1st Ed. 04/2015...
  • Page 8 RESCUE GUIDE ‒ Technical information Contents – Printed 692.68.328 – 1st Ed. 04/2015...

  • Page 9: Table Of Contents

    Tank technical specifications ....Fuel refuelling (DAILY MY2012 vehicles) ..CNG / CNG-PETROL VEHICLES (NATURAL POWER) ......
  • Page 10 RESCUE GUIDE ‒ Technical information TECHNICAL INFORMATION – Printed 692.68.328 – 1st Ed. 04/2015...

  • Page 11: Diesel Vehicles

    Note Diesel fuel is assigned Fire Class B in compliance with the European EN2 Standard on "Combustible materials of various nature". Fuel refuelling (DAILY MY2012 vehicles) The filler of the fuel tank (1) is located on the driver's door side.

  • Page 12: Cng / Cng-Petrol Vehicles (Natural Power)

    RESCUE GUIDE ‒ Technical information TECHNICAL INFORMATION CNG / CNG-PETROL VEHICLES (NATURAL POWER) CNG / CNG-PETROL VEHICLES (NATURAL POWER) Description The following specifications may vary depending on the vehicle version and type: ● Number of cylinders. ● Cylinder layout. ● Presence of fuel tank (petrol).
  • Page 13 RESCUE GUIDE ‒ Technical information TECHNICAL INFORMATION CNG / CNG-PETROL VEHICLES (NATURAL POWER) ● filling valve; ● high and medium pressure gas hoses; ● high-pressure rigid gas pipes; ● unions; ● cylinders; ● solenoid valve with VBE 498 check valve; ●...
  • Page 14 RESCUE GUIDE ‒ Technical information TECHNICAL INFORMATION CNG / CNG-PETROL VEHICLES (NATURAL POWER) Manual closure for maintenance and shut-off Solenoid valve(3) controlled by ignition key. The solenoid valve is one-way and does not shut off the flow into the cylinder; thus the cylinders must be charged when the solen- oid valves are not powered.
  • Page 15 RESCUE GUIDE ‒ Technical information TECHNICAL INFORMATION CNG / CNG-PETROL VEHICLES (NATURAL POWER) Cylinders description Solenoid valve on cylinder 1 Cylinder 2 Solenoid valve Figure 7 226155 The CNG, compressed at a pressure of 200 bar, is stored in some cylinders, positioned in the chassis frame and protected by spe- cial sheet metal guards.
  • Page 16 RESCUE GUIDE ‒ Technical information TECHNICAL INFORMATION CNG / CNG-PETROL VEHICLES (NATURAL POWER) Note The pressure reducer must be positioned with the solenoid valve (1) facing upwards. A maximum tilt of 15° from the vertical axis is permitted. CNG shut-off solenoid valve The CNG shut-off solenoid valve is normally closed.

  • Page 17: Natural Gas (Cng) / Petrol Refuelling

    RESCUE GUIDE ‒ Technical information TECHNICAL INFORMATION CNG / CNG-PETROL VEHICLES (NATURAL POWER) Fuel tank (if present) Figure 10 222677 The CNG vehicle may also be fitted with a fuel tank (petrol). Natural gas (CNG) / petrol refuelling Figure 11 226181 The refuelling fillers of CNG gas and petrol are situated alongside the front door (right or left depending on the version).
  • Page 18 Figure 11 226181 Location of the refuelling fillers on the vehicle FILLER LOCATION (vehicle side) VEHICLE DRIVING POWER SUPPLY PETROL – DAILY MY2012 Left Only CNG Left side DAILY MY2012 Left CNG + PETROL Right Left side – DAILY MY2012...
  • Page 19 RESCUE GUIDE ‒ Technical rescue Contents Contents TECHNICAL BACKUP ..... – Printed 692.68.328 – 1st Ed. 04/2015...
  • Page 20 RESCUE GUIDE ‒ Technical rescue Contents – Printed 692.68.328 – 1st Ed. 04/2015...
  • Page 21 DESCRIPTION ......Location of the battery (DAILY MY2012 vehicles) ..Removal of negative terminal (DAILY MY2012 vehicles) .
  • Page 22 RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP – Printed 692.68.328 – 1st Ed. 04/2015...

  • Page 23: Description

    Figure 1 226166 Removal of negative terminal (DAILY MY2012 vehicles) The Daily ground network is connected to the negative pole of the battery (1) with a quick release clamp. Figure 2 226167...

  • Page 24: Engine Shutdown

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP ENGINE SHUTDOWN To remove the clamp, simply press the lever in the direction indic- ated so that it moves into the dashed position. Figure 3 132831 → Slacking the clamp with lever You can now raise the clamp and remove it from the battery negat- ive terminal.

  • Page 25: Emergency Control Unit Command (Daily My2012 Vehicles)

    To stop the engine turn the key back to STOP-0. Figure 5 701768 Emergency control unit command (DAILY MY2012 vehicles) The vehicle is fitted with an emergency control system which may be activated by pressing the red button (1) positioned at the side of the steering wheel.

  • Page 26: Closing The Shut-Off Valves (Daily Natural Power Vehicles)

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP DRIVER AND PASSENGER COMPARTMENT Closing the shut-off valves (DAILY NATURAL POWER vehicles) Close all the manual shut-off valves (1) on the cylinders. Figure 8 SV1042 DRIVER AND PASSENGER COMPARTMENT Safety devices The vehicles are equipped with various safety devices which intervene according to the type of collision.

  • Page 27: Steering Wheel Adjustment

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP DRIVER AND PASSENGER COMPARTMENT Steering wheel adjustment These adjustments are carried out as follows: ● Engage the parking brake. ● Release lever . ● Grasp the steering wheel with two hands, lift it or lower it until desired position is obtained.

  • Page 28: Head Rest

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP DRIVER AND PASSENGER COMPARTMENT Head rest Adjusting upwards: lift the head rest until you hear the locking mech- anism click Adjusting downwards: press the button (1) and lower the head rest. To remove the headrests, press buttons (1) and (2) at the sides of the two supports at the same time and pull the head rest upwards.

  • Page 29: Driver's Side Power Window

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP PASSENGER COMPARTMENT (MINIBUS vehicles) Driver's side power window By using one of the two buttons (A), on the driver's side door, the driver's window may be raised or lowered in manual mode (press the relevant button to quickly raise or lower the window) or auto- matic mode (press the relevant button for prolonged raising or lowering of the window).

  • Page 30: Passenger Compartment Seats

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP PASSENGER COMPARTMENT (MINIBUS vehicles) Passenger compartment seats To adjust the backrest press the button (1) or (3) and use the upper part of your body to move the backrest (2) or (4) to the desired position.

  • Page 31: Quick Release Seats (Minibus Vehicles)

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP OPENING THE ENGINE COMPARTMENT BONNET Depending on the version, there may be an additional seat located at the front of the passenger compartment. Operating the lever (1) releases the seat (2), after which it is pos- sible to recline the seat in a horizontal position.

  • Page 32: Raising The Vehicle With Air Suspension

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP RAISING THE VEHICLE WITH AIR SUSPENSION From outside the vehicle, operate the lever located inside the front grille and release the bonnet locking device (1). To keep the bonnet securely open, unfasten the support rod (2) and insert it in the slot provided in the engine bonnet.

  • Page 33: Front Points

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP LIFTING POINTS Front points Figure 27 702240 Figure 28 SV591 Rear points Figure 29 SV592 Figure 30 SV595 – Printed 692.68.328 – 1st Ed. 04/2015...

  • Page 34: Harnesses

    RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP HARNESSES HARNESSES The vehicle's on-board equipment includes a screwable tow hook. It must be inserted under the cover as indicated in the figure. Figure 31 226188 ACCESS TO THE VEHICLE Doors Front swing door Door opening lever (1).
  • Page 35 RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP ACCESS TO THE VEHICLE Side sliding door External opening: To open the side sliding door, pull the handle towards the rear of the vehicle and move the door in the opening direction. Internal opening: To open the side sliding door from the inside, pull the handle towards the rear of the vehicle and move the door in the opening direction.
  • Page 36 RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP ACCESS TO THE VEHICLE Opening from inside: Open the swing door with the internal lever. Open the second swing door using the handle (1). Figure 35 226196 Outswinging door (minibus vehicles) The door is of outswinging type and may open forwards or back- wards.
  • Page 37 RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP ACCESS TO THE VEHICLE Rear door version with baggage compartment (minibus vehicles) Rear door. Use the relevant handle to open the rear door. Figure 37 704569 Double central door (minibus vehicles Citis version) The vehicle may be equipped with a central double leaf door.
  • Page 38 RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP ACCESS TO THE VEHICLE Emergency opening from inside: In the absence of electric power supply it is possible to open the door by pulling the emer- gency handle (1) and pushing the door outwards. Figure 39 226191 Post-emergency closing from inside: press and turn the pedal...
  • Page 39 RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP ACCESS TO THE VEHICLE Roof hatch There are two handles (1) located at the sides of the hatch. Push one of the two handles and raise the hatch as far as it will go. Oper- ate the other handle to fully open the hatch.
  • Page 40 RESCUE GUIDE ‒ Technical rescue TECHNICAL BACKUP – Printed 692.68.328 – 1st Ed. 04/2015...
  • Page 41 RESCUE GUIDE ‒ Characteristics Contents Contents CHARACTERISTICS ..... . – Printed 692.68.328 – 1st Ed. 04/2015...
  • Page 42 RESCUE GUIDE ‒ Characteristics Contents – Printed 692.68.328 – 1st Ed. 04/2015...
  • Page 43 RESCUE GUIDE ‒ Characteristics CHARACTERISTICS Contents Contents IDENTIFICATION DATA ....Vehicle identification number (V.I.N.) punched on the chassis ......Crankcase marking .
  • Page 44 RESCUE GUIDE ‒ Characteristics CHARACTERISTICS – Printed 692.68.328 – 1st Ed. 04/2015...

  • Page 45: Figure 1

    RESCUE GUIDE ‒ Characteristics CHARACTERISTICS IDENTIFICATION DATA CHARACTERISTICS IDENTIFICATION DATA Plates on the vehicle Figure 1 159202 Vehicle identification number (V.I.N.) punched on the Engine (marking on the crankcase left side) chassis (front end on right side member) Vehicle identification plate (on front cross member) Product identification plate (on front cross member) Vehicle identification number (V.I.N.) punched on the chassis The vehicle identification number (V.I.N.) punched on the chassis is made up of 17 alphanumeric characters assigned by the manu-...

  • Page 46: Figure 2

    Figure 2 185499 Crankcase marking EXAMPLE A = IVECO trademark IVECO B = IVECO name of engine variant ** F1AE3481A * A001 C = Engine serial number 1359862 D = 1 digit, main journal no. 1 (engine front) E = Main bearing selection diameters...

  • Page 47: Figure 4

    RESCUE GUIDE ‒ Characteristics CHARACTERISTICS IDENTIFICATION DATA Product identification plate The plate shows the vehicle alphanumeric identification code (de- scribed in this section). This code makes it easier to consult the spare parts catalogue (electronic catalogue and/or microfiche). The PIC code is also given on the vehicle warranty card. Note When consulting the catalogues, use only the first 8 digits of the product identification code number.

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