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OLT SM46-D-TG-METAL Assembly Manual

4x6 space master with double doors and metal roof
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Version #1.0
May 29, 2023
Stock Code:
SM46-D-TG-METAL
Thank you for purchasing a
4x6 Space Master. Please
take the time to identify all
the parts prior to assembly.
Important Information:
- It is the sole responsibility of the customer to check with your local municipal or county by-laws before
ordering this product to confirm it complies with building codes in your area.
- If the product is elevated, any structural and building code requirements are solely the customer's
responsibility, and should be abided by.
- Snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep
snow off roof frequently.
- In areas with high or gusty wind conditions, it is advisable to install the structure securely to the ground.
- Have a regular maintenance plan to ensure screws, doors, windows and parts are tightly affixed.
- All structures purchased from Outdoor Living Today are covered for a period of one year for defects in
manufacturing and workmanship. Costs incurred for customer installations are not included.
- Failure to use supplied parts included in this kit could result in poor product performance and may void your
warranty. Please contact Outdoor Living Today's Customer Toll Free Line if you plan to deviate from our
written instructions.
Customer agrees to hold Outdoor Living Today and any Authorized Dealers free of any liability for improper
installation, maintenance and repair.
In the event of a missing or broken piece, simply call the Outdoor Living Today Customer Support Line
@ 1-888-658-1658 within 30 days of the delivery of your purchase. It is our commitment to you to courier
replacement parts, free of charge, within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
Outdoor Living Today
4X6 SPACE MASTER
WITH DOUBLE DOORS
ASSEMBLY MANUAL
www.outdoorlivingtoday.com
Page 1
AND METAL ROOF
sales@outdoorlivingtoday.com

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Summary of Contents for OLT SM46-D-TG-METAL

  • Page 1 WITH DOUBLE DOORS AND METAL ROOF ASSEMBLY MANUAL Version #1.0 May 29, 2023 Stock Code: SM46-D-TG-METAL Thank you for purchasing a 4x6 Space Master. Please take the time to identify all the parts prior to assembly. Important Information: - It is the sole responsibility of the customer to check with your local municipal or county by-laws before ordering this product to confirm it complies with building codes in your area.
  • Page 2 What to do before my Shed arrives? • Become familiar with this assembly manual and determine if you can complete the project yourself or will require a professional contractor. • One helper is recommended to assist in constructing your chalet. It generally takes two people less than a day to assemble a chalet.
  • Page 3 Foundation Types for 4x6 Garden Shed 73” 73” 45” 45” Concrete Foundation Floor Frame Completed Foundation Concrete Slab Foundation: - Slab must be at least the same size as assembled floor frame (45” x 73”) or larger. - 6” Deep foundation. - 0.5 Cubic Yards of concrete required.
  • Page 4 Thank you for purchasing our 4x6 Space Master with Cedar Roof. Please take the time to identify all the parts prior to assembly. Parts List Steps Steps D. - Trim / Misc. Section Cont. 43 - 53 Outer Wall Trim and Fascia A.
  • Page 5 4x6 SPACE MASTER - DOUBLE DOORS & CEDAR ROOF Hardware Kit (Provide) 3/4” 3” 18 pcs Black Headed Screw 2 1/2” 80 pcs 250 pcs 1 1/2” Finishing 2” 38 pcs 36 Pcs 1/4”x 2” 34 pcs 2” Metal Roof Screw Black Headed Screw 1 1/4”...
  • Page 6 Regular Maintenance & Tips to prolong the life of your shed. Before/During Assembly: 1.) Paint each face and edge of your plywood floor with a latex exterior paint. 2.) Caulk wall seams if gaps appear. 3.) Caulk around window framing. 4.) Caulk perimeter between floor plywood and bottom wall plate.
  • Page 7 A. Floor Section Exploded view of all parts necessary to complete the Wall Section. Identify all parts prior to starting. Floor Section Floor Joist Parts Locate Floor Joist and position at center of Floor Section Floor Joist and flush with framing as illustrated above. Attach with 2 - 2 1/2” (1 1/2”...
  • Page 8 B. Wall Section Exploded view of all parts necessary to complete the Wall Section. Identify all parts prior to starting. Door Header Storage Shelves (2) Angled Side Top Plate (2) Top Wall Plate - Side (2) Side Wall Storage Shelf (2) Panels (4) Door Jamb (2) Storage Shelf...
  • Page 9 Rear Wall Panels Side Wall Panels Side Wall Panels Floor With Wall Plates properly attached, orientate completed Walls around the Floor. Be sure to leave room to work. Wall Framing flush with Floor framing. Before completely Siding overhangs attaching Walls to Floor floor.
  • Page 10 With your helper holding the Rear Wall Panel, position a Side Wall Panel in rear corner. Important: Align Wall Framing Flush with Floor Framing. Fasten side wall to rear wall with 3 - 3” Brown Screws. Position second Side Wall flush with previous. Fasten to previous wall with 3 - 3” Brown Screws as per Step 5.
  • Page 11 Locate remaining Side Walls, position and fasten as per Steps 5 - 6 with 3 - 3” Brown Screws per wall. With all walls fastened together, locate Door Jambs. Position Door Jambs flush with front side walls. Attach Door Jambs to wall framing with 3 - 2 1/2” screws per Door Jamb Parts Hardware Door Jambs...
  • Page 12 Position Rear Top Wall Plate on top of rear Walls. Rear Top Plate should fit between Side Top Wall Plates. Fasten Rear Top Wall Plate to shed with 4 - 2 1/2” Brown Screws into Rear Wall framing. Parts Hardware Rear Top Wall Plate 2 1/2”...
  • Page 13 Locate Side Wall Top Plates. These Top Plates are angle cut at 22.5°. Screw Top Plates down with 5 - 2 1/2” screws per Top Plate. Parts Hardware Side Wall Top Plates 2 1/2” Brown Screws (3/4” x 1 1/2” x 73”) x 2 x 10 total 1/8”...
  • Page 14 Corner to corner measurment should be 81 5/8”. 42” 81 5/8” Corner to Corner Hardware With Gables installed re confirm doorway opening is 42”. Check 2 1/2” Brown Screws interior corner to corner measurments are 81 5/8” across diagonally. x 19 total With doorway measurment confirmed, begin to fasten wall panels down to floor with 2 1/2”...
  • Page 15 C. Rafter & Roof Section Exploded view of all parts necessary to complete the Rafter and Roof Section. Identify all parts prior to starting. Metal Peak Caps (2) Foam Enclosure (12) Batten Spacers (8) Roof Ridge Boards (2) Battens (6) Rafters (8) 26 1/2”...
  • Page 16 Soffits Ridge Board Important: Pilot Hole Ridge Board and Soffit prior to screwing to prevent splitting! Parts Attach Ridge Board to ends of both outside Rafters with Ridge Board 2 - 2” Brown Screws per end. Drill a 1/8” pilot holes in Ridge Board (3/4”...
  • Page 17 Ridge Board in Gable Notch. Rafter rests on Gable Framing. With a helper, lift one Rafter section onto shed. Slide the Rafter section up the Gables until the Ridge Board lands in the notch in the Gable. Repeat Step 19 to lift second Rafter section onto shed. Align Ridge Boards together so the tops are flush at the peak.
  • Page 18 Side Top 1 1/4” Brown Wall Plate Screws Attach middle Rafter to Side Top Wall Plate inside of shed using a Rafter Bracket and 6 - 1 1/4” Brown Screws. Complete attachment of oppposite middle Rafter. Hardware Rafter Bracket x 2 total 1 1/4”...
  • Page 19 Complete opposite side of roof using remaining Battens and Batten Spacers by following Steps 24 - 27. Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com Page 19...
  • Page 20 Overhang by 1- 3” Overhang by 2” Parts Starting on one side, locate three Metal Roof Panels and place Metal Roof Panel (43”) x 3 on Battens. Overhang bottom of Metal Roof Panels approximately 2” past the edge of the Batten. Overhang the Metal Roof Panels past the Battens on the sides by approximately 1”- 3”...
  • Page 21 Insert Foam Enclosures Parts Insert Foam Enclosures between Metal Roof Panels and Battens at Foam Enclosures the side. Enclosures may need to be snipped down in length to fit. Enclosures will prevent moisture and unwanted bugs, etc. from entering your shed through here.
  • Page 22 Locate Foam Enclosures and place 6 pieces on top of Metal Roof, to go underneath the Metal Roof Ridge Cap. Place Metal Roof Ridge Cap on top of Foam Enclosures and overhang approximately 1 1/8” at front and rear. When Metal Roof Ridge Cap is correctly positioned, secure with 12 - 2”...
  • Page 23 D. Miscellaneous Section Exploded view of all parts necessary to complete the Skirting, Trim, Fascia and Miscellaneous Pieces. Identify all parts prior to starting. Pentagon Detail Pates (2) Front/Rear Rear Horizontal Filler Strip Rear Horizontal Filler Strip Fascia (4) Front Horiz. Side Fascia (4) Gable Trim Fascia Detail...
  • Page 24 Check the wall seams for visible gaps prior to attaching Filler Trim and apply caulk where needed. Caulking gaps will help prevent moisture from entering and will help the longevity of your shed. Caulking not included in kit. Locate Lower Front Skirting. Skirting will hide Floor framing. Gaps will be covered by Wide Trim Attach Front Skirting with 4 - 1 1/2”...
  • Page 25 Locate Front Horizontal Filler Strip. Position Front Horizontal Filler Strip onto Door Header. Evenly space from side to side. Secure with 4 - 1 1/2” Finishing Nails into Door Header. Locate Rear Horizontal Filler Strip. PositionRear Horizontal Filler Strip onto Rear Top Wall Plate.
  • Page 26 Hardware 1 1/4” Screws x 12 total Expert Advice: Do a dry run with Front and Rear Corner Trims before attaching. Confirm the rough face is configured correctly and small trim gaps are satisfactory before attaching. Front Corner Trim 3 1/2” wide. Align bottoms of both Corner Trim pieces flush.
  • Page 27 Locate Upper Horizontal Side Wall Trim and align tight against Side Wall Corner Trim. Attach with 6 - 1 1/2” Finishing Nails. Parts Hardware Upper Horizontal Side Wall Trim 1 1/2” Finishing Nails (1/2” x 2 1/2” x 66 5/8”) x 6 total Hardware 1 1/2”...
  • Page 28 Hardware 1 1/2” Finishing Nails x 4 total Hardware Tight Underneath 1 1/2” Finishing Nails Rear Horizontal Rear Wall Center Trim x 6 total Gable Trim Hardware 1 1/2” Finishing Nails x 36 total Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com Page 28...
  • Page 29 Rear Fascia caps Side Fascia. Position Rear Fascia (angle cut on ends) and Side Fascia (square cut ends) in corner. Line Fascia up so Side Fascia caps Rear Fascia. Attach Rear Fascia to Nailing Strip with 5 - 1 1/2” Finishing Nails and Side Fascia to ends of Rafters with 4 - 1 1/2”...
  • Page 30 Attach Pentagon Detail Plates where Front and Rear Fascia Trims meet at the peak. Secure with 4 - 1 1/2” Finishing Nails per piece. Hardware 1 1/2” Finishing Nails x 8 total Attach Side Fascia Detail Plates where Side Fascia Trims meet in the middle. Secure with 4 - 1 1/2”...
  • Page 31 Door Flange Drill Pilot Holes to prevent splitting. 3/4” Black Headed Screw Align barrel of Hinge on center of door Left Door Right Door trim as shown above Locate Left and Right Doors and Door Flange. Orientate Doors so the outside of each Door is facing up.
  • Page 32 1/8” 1 - 2” Screw per Hinge Initially. Starting with Right Door first, lift and position Door in opening. Leave a 1/8” gap on right side and 1/8” gap on the bottom. Use a Cedar Shingle Shim to shim the Door at bottom to help position Door evenly.
  • Page 33 Important: Drill shallow Pilot Holes to prevent splitting. 3/4” Black Screws Drop Latch Receiver 3/4” Black Screws 3/4” Black Screw Attach Black Drop Latch as illustrated above with 6 - 3/4” Black Headed Screws. Note: Black Drop Latch receiver is positioned higher than male. Do a dry run first to position Black Drop Latch correctly.
  • Page 34 Parts Hardware Position Top Interior Door Stop on top of Top Interior Door Stop 2” Brown Screws Interior Door Stops and attach to Door Header (3/4” x 1 1/2” x 42”) x 1 x 4 total using 4 - 2” Brown Screws. Parts Hardware Position and attach Interior Door Flange on...
  • Page 35 Rear Wall Storage Shelf Support Storage Shelf Locate Front Horizontal Gable Trim and Metal Drip Edge. Position Metal Drip Edge behind Gable Trim. Evenly space from side to side. While holding down both Metal Drip Edge and Front Horizontal Gable Trim, secure with 4 - 1 1/2” Finishing Nails into Front Horizontal Filler Strip. Note: Confirm Metal Drip Edge is high enough to allow Doors to open and close correctly.
  • Page 36 Note: Our Sheds are shipped as an unfinished product. If exposed to the elements, the lumber will weather to a silvery-gray color. If you prefer to keep the lumber looking closer to the original color, we suggest that you treat the wood with a good oil base wood stain.