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Owner'sManual
with Installation Instructions
Banks Big Hoss
®
Diesel Tuner
(Does Not Connect to Pump Wire)
1998-2002 Dodge 5.9L Cummins
(24-valve) ISB Pickup Trucks
THIS MANUAL IS FOR USE WITH SYSTEMS 62781-62783
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (888) 635-4565
Customer Support: (888) 839-5600
Installation Support: (888) 839-2700
bankspower.com
©2021 Gale Banks Engineering
12/27/21 PN 96766 v.9
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Summary of Contents for banks Big Hoss 62783
- Page 1 THIS MANUAL IS FOR USE WITH SYSTEMS 62781-62783 Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 Customer Support: (888) 839-5600 Installation Support: (888) 839-2700 bankspower.com ©2021 Gale Banks Engineering 12/27/21 PN 96766 v.9...
- Page 2 - Higher torque capacity over - Reduces wear on transmission stock - Locks Torque Converter and raises - Lockup clutch is slip-resistant so trans-line pressure transmission fluids stay cooler and - Works with Banks Exhaust Brake transmission life is prolonged. 96766 v.9...
- Page 3 Banks Git-Kit Systems Banks Stinger-Plus Systems 98-02 (P/N 49320-49323, 49351, 98-02 (P/N 49357-49362) Contains: 49352) Contains: - Monster Exhaust - OttoMind Tuner - Ram-Air Filter - Monster Exhaust Banks Stinger Systems - OttoMind Tuner 98-02 (P/N 49363-49374) - Big Head Wastegate Actuator...
- Page 4 BUYER agrees to Disclaimer of Liability hold SELLER harmless from any violation thereof. Gale Banks Engineering Inc., and its distributors, employees, and dealers The SELLER assumes no liability (hereafter “SELLER”) shall in no way be regarding the improper installation responsible for the product’s proper use...
- Page 5 Section 1 ..........7 by a dated proof of purchase receipt. All Big Hoss Diesel Tuner Installation Warranty claims are subject to approval by Gale Banks Engineering Inc. Section 2 ..........13 Checking Engine Performance Under no circumstance shall the SELLER be liable for any labor charged or travel Section 3 ..........15...
- Page 6 These tools are necessary for installation: If you have any questions concerning the installation of • Standard and Phillips head your Banks Big Hoss Diesel Tuner, screwdrivers please call our Technical Service • Standard and needle-nose pliers Hotline at • Pocket or X-Acto knife (888) 839-2700 between 7:00 am and 5:00 pm (PT).
- Page 7 Section 1 BIG HOSS DIESEL TUNER INSTALLATION For automatic transmission models, Insert the end of the provided Big locate and remove the rubber plug Hoss wire loom with the 8- and 10-pin mounted in the firewall slightly above connectors through the grommet from and to the right of the steering shaft, the engine compartment.
- Page 8 BUS connector into this connector. Locate the long GRAY wire on the However for some 1999 and 2000 Banks TCC wire harness. Route this vehicles, the CAN BUS connector could wire with the factory wire loom across be a flat 3-pin connector. Use the...
- Page 9 Figure 2 Figure 3 96766 v.9...
- Page 10 Figure 4 Figure 5a Figure 5b 96766 v.9...
- Page 11 14b. T-tap. Re-install the steering column For 2002 vehicles only, remove lower shroud. the steering column lower shroud by removing the 4 torx bolts. Check the Please note: This step is only ignition switch to see if it has a 7-pin or for 2001-2002 trucks.
- Page 12 Figure 7 BOOST MODIFIER Unscrew and remove the brass INSTALLATION fitting. Install the supplied “boost modifier” in its place. Re-attach the Find the actuator boost reference actuator boost reference hose and hose and locate the brass fitting on securely clamp the hose with the the compressor housing.
- Page 13 Section 2 CHECKING ENGINE PERFORMANCE NOTE: This verification of proper Typical maximum boost pressure performance should be performed prior settings for the Dodge/Cummins diesel to permanent mounting of the Big Hoss will vary considerably with stick or Diesel Tuner as illustrated in Steps automatic transmission options, year 19-21.
- Page 14 For example, if an open EGT thermocouple is detected (code 2-3) by the Big Hoss, the following red and green LED flashing sequence is observed when the key is on: Table 1: Banks Big Hoss Diagnostic Codes ® Diagnostic Code Description...
- Page 15 Mount the Big Hoss Diesel Tuner on from heat sources or sharp edges. the back of the lower dash panel as Your Banks product installation is shown in Figure 8 by peeling off the complete. protective backing off the adhesive tape on the back of the Big Hoss Diesel Tuner box.
- Page 16 Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 Customer Support: (888) 839-5600 Installation Support: (888) 839-2700 bankspower.com...
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