Related Manuals for banks 42747 Big Hoss
Summary of Contents for banks 42747 Big Hoss
- Page 1 Owner’s Manual with Installation Instructions Banks Big Hoss ® Intake Manifold System 2003-2007 (235, 250, 305 and 325 HP) Dodge Cummins 5.9L (24-valve) ISB Pickup Trucks THIS MANUAL IS FOR USE WITH KITS 42747...
- Page 2 Also Available from Banks Power 03-07 Dodge 5.9L Banks iQ System Banks Ram-Air Intake Super- Banks SmartLock (P/N 61148-61149) Scoop (P/N 55270) - 5” touchscreen interface that (P/N 42190-42191) - Reduces wear on transmission can control the Banks Diesel - Locks Torque Converter and - Adds cooler denser air to Tuner on the fly.
- Page 3 - Ram-Air Intake system crisp acceleration and more - Monster Exhaust (single or dual) Banks Stinger Systems mid-range pulling power - Six-Gun Tuner w/ Banks iQ (P/N 49692-49699, 49708-49711, - Big Head Wastegate Actuator Banks Diesel Tuner 49716-49721) EconoMind w/switch...
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Page 4: Table Of Contents
A block and head planned. surfacer may be used for the Installation of the Banks Big Hoss flange finishing operations. intake manifold dramatically A machining drawing for the reduces intake air restrictions... -
Page 5: Section 3
Section 3 BANDSAW ROUGH CUT All position references for Figure 1 bandsawing and machining are measured from the front cylinder headbolt dowel hole (right front hole) next to the thermostat pocket. Viewing the head from above, locate this hole and the row of head bolts down the right side of the head. -
Page 6: Section 4
Section 4 MACHINING MANIFOLD FACE Turn the cylinder head over Figure 2 so the head gasket surface faces up. Once again locate the front head bolt dowel hole and corresponding row of seven head bolt holes. From an accurate location of the centerline of this row of head bolt holes, measure and scribe a reference line the length of the head 5.670 inches... - Page 7 Figure 3 96774 v.5.0...
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Page 8: Section 5
Section 5 DRILLING AND TAPPING The layout for the drilled and mill a ⁄ inch diameter flat spot at drill depth. These holes must be tapped holes on the machined each hole location to prevent the bottom-tapped to provide the intake face is referenced from tapdrill from walking off center. - Page 9 Figure 4 96774 v.5.0...
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Page 10: Section 7
Section 7 INTAKE MANIFOLD TO CYLINDER HEAD ASSEMBLY or other boost-sensing device if not previously installed, tap Working from the center may be connected to either port. the three (3) ⁄ ⁄ dowel pins outward, install the lower Use Teflon sealant on the pipe into holes on the cylinder head manifold bolts and torque the threads. - Page 11 (See Figure 6) If the Big Hoss intake manifold is being installed along with a Banks Techni-Cooler charge air-cooler in a Dodge pick- up, install the Techni-cooler kit at this time, then continue with...
- Page 12 Figure 7 DIPSTICK TUBE 1 __ - 20 x 1 HEX BOLT 1 __ SPLIT LOCK WASHER 1 __ SAE WASHER 1 __ SAE WASHER 3 __ 5 - INCH HEX LINK 1 __ 1 __ STUD LINK ASSEMBLY Figure 8 1 __ 3 __ - 20 x...
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Page 13: Bill Of Materials
Bill of Materials Item Part No. Qty. Description 42748 Intake Manifold 41315-09 Tab-Boost Tube 90040 Sealant, PTFE paster 92780 Rod end bearing, ⁄ - 28 R.H. Male shank x ⁄ dia. hole. 92898 Hose clamp, T-bolt, 4.00 to 4.50 dia. range, stainless 93820 o-Ring, ⁄...