Suzuki UB125 2022 Owner's Manual
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Suzuki UB125 2022 Owner's Manual

Suzuki UB125 2022 Owner's Manual

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UB125
OWNER'S MANUAL

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Summary of Contents for Suzuki UB125 2022

  • Page 1 UB125 OWNER’S MANUAL...
  • Page 2 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions which should be read carefully before operating the motorcycle.
  • Page 3 The first 1600 km are the most important in the life of your motorcycle. Proper break-in operation during this time will help ensure maximum life and performance from your new motorcycle. Suzuki parts are manufac­ For further inquiries & concerns, feel free to tured high...
  • Page 4 WARNING/ CAUTION/NOTICE/NOTE NOTICE Please read this manual and follow its instructions carefully. To emphasize special Indicates a potential hazard that could information, the symbol and the words result in scooter or equipment damage. WARNING, CAUTION, NOTICE and NOTE have special meanings. Pay particular atten- tion to messages highlighted by these signal NOTE: Indicates special information to words:...
  • Page 5 By following these instructions explicitly you will ensure a long trouble-free operating life for your scooter. Your Suzuki dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS CONSUMER INFORMATION CONTROLS FUEL AND ENGINE OIL RECOMMENDATIONS BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING RIDING TIPS INSPECTION AND MAINTENANCE TROUBLESHOOTING STORAGE PROCEDURE AND SCOOTER CLEANING SPECIFICATIONS INDEX...

  • Page 9: Consumer Information

    CONSUMER INFORMATION ACCESSORY USE AND SCOOTER LOADING ..................1-2 MODIFICATION ............................1-4 SAFE RIDING RECOMMENDATION FOR SCOOTER RIDERS ............... 1-5 LABELS ..............................1-7 SERIAL NUMBER LOCATION ........................1-8...

  • Page 10: Accessory Use And Scooter Loading

    Install and use them according to their ing the accessories on your scooter and instructions. If you have any questions, consult your Suzuki dealer if you have any contact your Suzuki dealer. questions.
  • Page 11 ACCESSORY INSTALLATION GUIDELINES • Select an accessory which does not limit the freedom of rider movement. • Install aerodynamic-affecting accesso- ries, such as a fairing, windshield, back- • Select an electric accessory which does rests, saddlebags, and travel trunks, as not exceed scooter’s electrical system low as possible, as close the scooter and capacity.

  • Page 12: Modification

    LOADING GUIDELINES • Do not carry any items that protrude over the tail end of the scooter. • Check that both tyres are properly WARNING inflated to the specified tyre pressure for your loading conditions. Refer to page 6- Overloading or improper loading can cause loss of scooter control and an •...

  • Page 13: Safe Riding Recommendation For Scooter Riders

    SAFE RIDING RECOMMENDATION FOR RIDING CAPACITY Capacity of this scooter is limited to two per- SCOOTER RIDERS sons only. Do not admit any riders if there’s Scooter riding is great fun and an exciting no seat available, nor load luggages in the sport.
  • Page 14 BE EXTRA SAFETY CONSCIOUS ON items at a Suzuki dealer. BAD WEATHER DAYS • Braking efficiency Riding on bad weather days, especially wet •...

  • Page 15: Labels

    RIDE DEFENSIVELY LABELS The most common type of scooter accident Read and follow all the labels on the occurs when a car traveling towards a scooter. Make sure you understand all of the scooter turns round corner in front of the labels.

  • Page 16: Serial Number Location

    SERIAL NUMBER LOCATION The frame and/or engine serial numbers are used to register the scooter. They are also used to assist your dealer when ordering parts or referring to special service informa- tion. The engine serial number 1 is stamped on the crankcase assembly on left hand side.

  • Page 17: Controls

    CONTROLS LOCATION OF PARTS ..........................2-2 KEY ................................2-5 IGNITION SWITCH ............................. 2-5 INSTRUMENT PANEL ..........................2-8 LEFT HANDLEBAR ..........................2-15 RIGHT HANDLEBAR ..........................2-17 FUEL TANK CAP ............................2-19 KICK STARTER LEVER ........................... 2-21 TRUNK ..............................2-22 HELMET HOLDERS ..........................2-23 FRONT HOOK ............................

  • Page 18: Location Of Parts

    CONTROLS LOCATION OF PARTS 1 Combined brake lever 7 Output terminal 2 Left handlebar switches 8 Front hook 3 Instrument panel 9 Ignition switch 4 Front brake lever 0 Front rack 5 Throttle grip A Combined brake fluid reservoir 6 Front box B Right handlebar switches...
  • Page 19 C Battery and fuse I Side stand D Hook J Passenger footrests E Helmet holders K Centre stand F Trunk L Kick starter lever G Tools M Gear oil drain plug H Air cleaner N Gear oil level plug...
  • Page 20 O Fuel tank cap P Engine oil filler cap Q Engine oil drain plug and oil strainer R Spark plug...

  • Page 21: Key

    IGNITION SWITCH To close the ignition key-hole shutter: This scooter comes equipped with a main ignition key and a spare one. Keep the spare Push the key-hole shutter button to close the key in a safe place. key-hole shutter. NOTE: Sometimes the key-hole shutter does not close completely, even when the button is pushed down, which is due to adherence of sands or dusts to the key-hole...
  • Page 22 To open the ignition key-hole shutter: “OFF” Position All electrical circuits are cut off. The engine 1. Match the ignition key head to the will not start. The key can be removed. square hole on the ignition switch. 2. Turn the key clockwise. “ON”...
  • Page 23 Moving the tion switch off immediately. Ask your scooter while the steering is locked can authorized Suzuki dealer to inspect the be hazardous. You could lose your bal- scooter for unseen damage. ance and fall, or you could drop the scooter.

  • Page 24: Instrument Panel

    INSTRUMENT PANEL The display indicates the opening pattern shown below: All LCD display The malfunction indicator light 6, master warning indicator 7 and LCD’swork as fol- lows as follows to confirm their function when the ignition switch is turned to the “ON”...
  • Page 25 TURN SIGNAL INDICATOR LIGHT “ ” Approximately Approximately Fuel tank Full 0.7 L 1.6 L When the turn signals are being operated Blink either to the right or to the left, the indicator light will blink intermittently. Fuel gauge NOTE: If a turn signal light is not operating properly due to circuit failure, the indicator Blink Blink...
  • Page 26 Malfunction indicator light Master warning indicator At failure – Come on (Exhaust gas related) At failure – Come on (Non exhaust gas related) NOTE: If the malfunction indicator light or master warning indicator is lit, consult your Suzuki dealer immediately. 2-10...
  • Page 27 Change the display, push the SEL button 1. The display changes in the order below. Odometer Trip meter A ODOMETER/TRIP METER/VOLTMETER 8 Trip meter B The display has 4 functions; odometer, two trip meters and voltmeter. When the ignition switch is turned to the “ON” position, the Voltmeter opening pattern shown below is displayed.
  • Page 28 ADJ button 2 for 2 seconds while the dis- value of other instruments. play indicates the trip meter A or B, you want • If a voltage below 12.0V is frequently dis- to reset. played, have the motorcycle inspected by an authorized Suzuki dealer. 2-12...
  • Page 29 CLOCK 9 NOTE: • When the button is pressed and held, display will increase continuously. • The clock can be adjusted when the igni- tion switch is in the “ON” position. • This clock is powered by the battery of Time is shown when the ignition switch is in the motorcycle.
  • Page 30 2. Push the SEL button 1 to decrease the interval from 4000 km to 500 km in 500 km steps. Push the ADJ button 2 to increase the interval from 500 km to 4000 km in 500 km steps. 3. Press and hold the SEL button 1 and the ADJ button 2 for 2 seconds to exit the preset.

  • Page 31: Left Handlebar

    LEFT HANDLEBAR NOTICE Sticking tape or placing objects in front of the headlight can obstruct headlight heat radiation. This can result in head- light damage. Do not stick tape on the headlight or place objects in front of the headlight. NOTICE COMBINED BRAKE LEVER 1 The front and rear brakes are simulta-...
  • Page 32 WARNING Failure to use the turn signals, and fail- ure to turn off the turn signals can be hazardous. Other drivers may misjudge your course and this may result in an accident. Always use the turn signals when you intend to change lanes or make a turn. Be sure to turn off the turn signals after ”...

  • Page 33: Right Handlebar

    ENGINE STOP SWITCH 2 RIGHT HANDLEBAR “ ” position The ignition circuit is off. The engine cannot start or run. “ ” position The ignition circuit is on and the engine can run. NOTICE Changing the engine stop switch from or from while riding may damage to the engine.
  • Page 34 NOTICE Engaging the starter motor for more than five seconds at a time can damage the starter motor and wiring harness from overheating. Do not engage the starter motor for more than five seconds at a time. If the engine does not start after several attempts, check the fuel supply, ignition system and throttle stop screw.

  • Page 35: Fuel Tank Cap

    Suzuki Easy Start System FUEL TANK CAP Suzuki Easy Start System permits engine start by simple one-push action on the elec- tric starter switch. When the brake lever is squeezed, the engine can be started. NOTE: When the electric starter switch is...
  • Page 36 WARNING Failure to follow safety precautions when refueling could result in a fire or cause you to breathe toxic fumes. Refuel in a well ventilated area. Make sure the engine is off and avoid spilling fuel on a hot engine. Do not smoke, and make sure there are no open flames or sparks in the area.

  • Page 37: Kick Starter Lever

    KICK STARTER LEVER This scooter is equipped with a kick starter lever located on the left side of the engine. To start the engine, place the scooter on the centre stand and depress the kick starter lever forcefully. WARNING An improperly retracted kick starter lever can interfere with rider control.

  • Page 38: Trunk

    TRUNK NOTE: • Do not keep low heat-resistant items in The trunk load capacity is 10 kg. Do not the trunk since the trunk may get hot. allow water to get inside the trunk. • Do not keep valuable items in the trunk when leaving the scooter unattended.

  • Page 39: Helmet Holders

    HELMET HOLDERS There are helmet holders under the seat. To use it, open the seat, hook your helmet fas- tener ring to the holder and refit the seat. WARNING Riding with a helmet fastened to the hel- met holder can interfere with rider con- trol.

  • Page 40: Front Hook

    FRONT HOOK FRONT BOX The scooter is equipped with the front hook. To open the lid: Pull the latch lever. The front hook load capacity is 1.5 kg. To close the lid: Push the lid firmly until the latch snaps into the position.

  • Page 41: Front Rack

    FRONT RACK WARNING Opening the box lid while riding can be hazardous. Removing a hand from the handlebars can reduce your ability to control the scooter. Always keep both hands on the handle- bars during operation. NOTE: • Do not keep valuable items in the front box because the front box is not lock- able.

  • Page 42: Hook

    HOOK The scooter is equipped with the hook. The hook load capacity is 1.5 kg. To use the hook, turn the hook and open the hook by turning the upper lever. 2-26...

  • Page 43: Stands

    STANDS This scooter is equipped with centre stand and side stand to support the scooter when parking. Side Stand An interlocking switch is provided to cut off the ignition circuit when the side stand is down. Centre Stand To place the scooter on the centre stand, The side stand/ignition interlock switch place your foot firmly on the stand extension works as follows:...

  • Page 44: Output Terminal

    OUTPUT TERMINAL WARNING Riding with the side stand incompletely retracted can result in an accident when you turn left. Always retract the side stand completely before starting off. NOTICE Park the scooter on firm, level ground to help prevent it from falling over. UB125 has an output terminal for attaching 12V electrical accessories.
  • Page 45 NOTICE NOTICE Using improper electrical accessories Using the output terminal when the can damage your scooter. Exceeding engine is not running may result in bat- 12W or using other than 12V accessory tery depletion. can seriously damage the electrical sys- tem and accessory.

  • Page 47: Fuel And Engine Oil Recommendations

    FUEL AND ENGINE OIL RECOMMENDATIONS FUEL ................................3-2 ENGINE OIL ..............................3-3...
  • Page 48 In such case, try changing to a different gas station. If the situation is not improved by changing, consult Use of leaded gasoline causes the cata- your Suzuki dealer. lytic converter to malfunction. • If pinking or knocking is experienced,...
  • Page 49 ENGINE OIL JASO Use Suzuki genuine engine oil or equivalent. If Suzuki genuine engine oil is not available, SG, SH, SJ, 10W-40 SL, SM or SN select a proper engine oil according to the following guideline. API: American Petroleum Institute...
  • Page 50 JASO T903 Energy Conserving The JASO T903 standard is an index to Suzuki does not recommend the use of select engine oils for 4-stroke scooter and “ENERGY CONSERVING” or “RESOURCE ATV engines. Scooter and ATV engines CONSERVING” oils. Some engine oils...
  • Page 51 API SG, SH, SJ, SL, SM or SN 10W-40 Recommended API SH, SJ, SL or SM API SN 10W-40 10W-40 Not recommended...
  • Page 53 BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING MAXIMUM THROTTLE OPENING RECOMMENDATION ................. 4-2 VARY THE ENGINE SPEED ........................4-2 BREAKING IN THE NEW TYRES ......................4-3 AVOID CONSTANT LOW SPEED ......................4-3 OBSERVE YOUR FIRST AND MOST CRITICAL SERVICE ..............4-4 INSPECTION BEFORE RIDING .........................

  • Page 54: Break-In (Running-In) And Inspection Before Riding

    This break-in is to achieve maximum life and per- aids the mating process of the parts. It is formance from your new Suzuki. The follow- essential that some stress be placed on the ing guidelines explain proper break-in engine components during break-in to procedures.

  • Page 55: Breaking In The New Tyres

    BREAKING IN THE NEW TYRES AVOID CONSTANT LOW SPEED New tyres need proper break-in to assure Operating the engine at constant low speed maximum performance, just as the engine (light load) can cause parts to glaze and not does. Wear in the tread surface by gradually seat in.

  • Page 56: Observe Your First And Most Critical Service

    OBSERVE YOUR FIRST AND MOST INSPECTION BEFORE RIDING CRITICAL SERVICE WARNING The 1000 km service is the most important service your scooter will receive. During Failure to inspect your scooter before break-in, all of the engine components will riding and to properly maintain your have worn in and all of the other parts will scooter increases the chances of an have seated in.
  • Page 57 WARNING WARNING If you operate this scooter with improper Checking maintenance items when the tyres or improper or uneven tyre pres- engine is running can be hazardous. You sure, you may lose control of the could be severely injured if your hands scooter.
  • Page 58 Engine oil Correct level WHAT TO CHECK FOR: 6-25) CHECK Lighting Operation of all lights and indicators Steering • Smoothness 2-5, • No restriction of movement 2-8, 2-15) • No rattle or looseness Horn Correct function Throttle • Correct play in the throttle cable 2-16) 6-33) •...

  • Page 59: Riding Tips

    RIDING TIPS STARTING THE ENGINE ........................... 5-2 STARTING OFF ............................5-4 STOPPING AND PARKING ........................5-6...
  • Page 60 RIDING TIPS When the Engine is Cold or Warm: 1. Check that the throttle grip turns from the fully closed position to the fully STARTING THE ENGINE opened position smoothly, and returns to Sit on the scooter and retract the side stand, the fully closed position smoothly when or place the scooter on the centre stand.
  • Page 61 When a Engine is Hard to Start: WARNING 1. Check that the throttle grip turns from the fully closed position to the fully Exhaust gas contains carbon monoxide, opened position smoothly, and returns to a dangerous gas that is difficult to detect the fully closed position smoothly when because it is colourless and odorless.
  • Page 62 Suzuki Easy Start System STARTING OFF Suzuki Easy Start System permits engine start by simple one-push action on the elec- WARNING tric starter switch. When the brake lever is squeezed, the engine can be started. Riding at excessive speeds increases...
  • Page 63 Close the throttle and apply the brake when WARNING taking the scooter off the centre stand. Release the front and rear brakes. Open the If you remove even one hand or foot throttle grip toward you and the scooter will from the scooter, you can reduce your start moving forward.
  • Page 64 STOPPING AND PARKING WARNING 1. Twist the throttle grip away from yourself to close the throttle completely. Following another vehicle too closely 2. Apply the brakes evenly and at the same can lead to a collision. As vehicle time. speeds increase, stopping distance increases progressively.
  • Page 65 3. Park the scooter on a firm, flat surface CAUTION where it will not fall over. A hot muffler can cause severe burns. NOTE: If the scooter is to be parked on the The muffler will be hot enough to cause side stand on a slight slope, the front end of burns for some time after stopping the the scooter should face “up”...
  • Page 67 INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE ........................6-2 TOOLS ................................ 6-6 LUBRICATION POINTS ..........................6-7 BATTERY ..............................6-9 AIR CLEANER ............................6-14 SPARK PLUG ............................6-21 FUEL HOSE .............................. 6-25 ENGINE OIL .............................. 6-25 GEAR OIL ..............................6-31 ENGINE IDLE SPEED INSPECTION ....................... 6-32 THROTTLE CABLE ADJUSTMENT ......................

  • Page 68: Inspection And Maintenance

    Keep your scooter in good condition. At the end of each interval, be sure to Ask your Suzuki dealer or a qualified inspect, check, lubricate and service as mechanic to perform the maintenance instructed. If your scooter is used under high items marked with an asterisk (*).
  • Page 69 Breathing carbon monoxide can cause death or severe injury. When replacing parts on your scooter, use only genuine Suzuki replacement Never start the engine or let it run parts or their equivalent. indoors or where there is little or no ven- tilation.
  • Page 70 MAINTENANCE CHART Interval: This interval should be judged by number of months or odometer reading, whichever comes first. Interval 1000 4000 8000 12000 16000 20000 Item Months Replace every 3,000 km Polyurethane foam Air cleaner element 6-14) Paper element Replace every 12000 km *Exhaust pipe bolts and muffler mounting bolts *Valve clearance Sparkplug (...
  • Page 71 Interval 1000 4000 8000 12000 16000 20000 Item Months *Brakes ( 6-34) Replace if necessary Brake hose ( 6-34) Replace every 4 years Brake fluid ( 6-34) Replace every 2 years Tyres ( 6-42) *Steering *Front fork *Rear suspension *Chassis nuts and bolts Lubricate every 1000km Lubrication ( 6-7)

  • Page 72: Tools

    TOOLS A tool kit is supplied and is located inside of the trunk. 1 Tool bag 2 Open end wrench (10 mm × 14 mm) 3 Screwdriver (+, – 4 Socket wrench (16 mm) 5 Hexagon spanner...

  • Page 73: Lubrication Points

    LUBRICATION POINTS NOTICE Proper lubrication is important for smooth and long life of each working part of your Lubricating electrical switches can dam- scooter and also for safe riding. It is a good age the switches. practice to lubricate the scooter after a long rough ride and after getting wet in the rain or Do not apply grease or oil to electrical after washing it.
  • Page 74 ..Grease 1..Combined brake lever pivot 2..Passenger footrests pivot 3..Side stand pivot and spring hook 4..Centre stand pivot and spring hook 5..Front brake lever pivot...

  • Page 75: Battery

    Keep batteries out of reach of • If you cannot charge the battery, consult children. your authorized Suzuki dealer. WARNING WARNING Battery posts, terminals, and related Batteries produce flammable hydrogen accessories contain lead and lead com- gas which can explode if exposed to pounds.
  • Page 76 BATTERY REMOVAL WARNING To remove the battery, follow the procedure below: Wiping the battery with a dry cloth can 1. Place the scooter on the centre stand. cause a static electricity spark, which can start a fire. Wipe the battery with a damp cloth to avoid static electricity build up.
  • Page 77 4. Disconnect the negative (–) terminal 2. 3. Unhook the hooks and remove the front leg shield 1. 5. Remove the cap. Disconnect the positive (+) terminal 3. 6. Remove the band 4. 7. Remove the battery 5. 6-11...
  • Page 78 To install the battery: WARNING 1. Install the battery in the reverse order of removal. Batteries contain toxic substances 2. Connect the battery terminals securely. including sulfuric acid and lead. They could cause injury to humans or could NOTICE damage the environment. Reversing the battery lead wires can An used battery must be disposed of or damage the charging system and the...
  • Page 79 For more detailed information about disposing or recycling of the used bat- tery, consult your Suzuki dealer. The crossed-out wheeled bin symbol A located on the battery label indicates that a used battery should be collected separately from ordinary household waste.

  • Page 80: Air Cleaner

    AIR CLEANER WARNING If the elements have become clogged with dust, intake resistance will increase with a Operating the engine without the air resultant decrease in power output and an cleaner element in place can be hazard- increase in fuel consumption. If you use your ous.
  • Page 81 Follow the procedure below to remove the NOTICE air cleaner elements. Failure to inspect the air cleaner element 1. Place the scooter on the centre stand. frequently if the scooter is used in dusty, 2. Open the seat. wet, or muddy conditions can damage your scooter.
  • Page 82 4. Remove the side leg shield screw 1 and widen the rear part of the side leg shield 2 outward. 5. Remove the screws. Unhook the hooks and remove the air cleaner cap. 6-16...
  • Page 83 6. Remove the air cleaner elements. 6-17...
  • Page 84 7. Inspect the air cleaner element (paper) 8. Reinstall the cleaned element or new air 3 and polyurethane foam element 4. cleaner element in reverse order of Replace the paper element 3 periodi- removal. Be absolutely sure that the ele- cally or if it is dirty.
  • Page 85 Cleaning the Polyurethane Foam NOTICE Element Failure to position the air cleaner ele- ment properly can allow dirt to bypass the air cleaner element. This will cause engine damage. Be sure to properly install the air cleaner element. NOTE: Be careful not to spray water on the air cleaner box when cleaning the scooter.
  • Page 86 Air Cleaner Drain Plugs WARNING New and used oil and solvent can be hazardous. Children and pets may be harmed by swallowing new or used oil or solvent. Repeated, prolonged contact with used engine oil may cause skin can- cer. Brief contact with used oil or solvent may irritate skin.

  • Page 87: Spark Plug

    SPARK PLUG To remove the spark plug, follow the proce- dure below: 2. Remove the fasteners. 1. Open the seat. Remove the screws. 3. Close the seat. Unhook the hooks and remove the front frame cover. 6-21...
  • Page 88 0.8 – 0.9 mm 4. Disconnect the spark plug cap. 5. Remove the spark plug with a spark plug Remove the carbon deposits periodically wrench. from the spark plug. Readjust the spark plug gap to 0.8 – 0.9 mm by using a spark plug gap thickness gauge.
  • Page 89 Improper spark plug selection may cause Use one of the spark plugs listed or their electronic interference with your scooter equivalent. Consult your Suzuki dealer if ignition system, resulting in scooter perfor- mance problems. Use recommended spark you are not sure which spark plug is cor- plugs.
  • Page 90 Installation NOTICE NOTICE Dirt can damage the moving engine Improper installation of the spark plug parts of your scooter if it enters an open can damage your scooter. An overly- spark plug hole. tight or cross-threaded spark plug will damage the aluminum threads of the cyl- Cover the spark plug hole while the inder head.

  • Page 91: Fuel Hose

    FUEL HOSE ENGINE OIL 1. The fuel hose is located under the trunk. Long engine life depends much on the Remove the front frame cover by refer- selection of a quality oil and the periodic ring to the SPARK PLUG section. changing of the oil.
  • Page 92 CAUTION Hot engine oil and exhaust pipes can burn you. Wait until the oil drain plug and exhaust pipes are cool enough to touch with bare hands before draining oil. The oil level inspection should be performed NOTE: Do not screw in the oil filler cap when under the following conditions: checking the engine oil level.
  • Page 93 ENGINE OIL CHANGE AND OIL STRAINER CLEANING Change the engine oil at the scheduled time. The procedure is as follows: Engine oil change 1. Place the scooter on the centre stand. 2. Warm up the engine by referring to the ENGINE OIL LEVEL CHECK section.
  • Page 94 CAUTION WARNING Hot engine oil and exhaust pipes can Children and pets may be harmed by burn you. swallowing new or used oil. Repeated, prolonged contact with used engine oil Wait until the oil drain plug and exhaust may cause skin cancer. Brief contact pipes are cool enough to touch with bare with oil may irritate skin.
  • Page 95 Oil strainer cleaning NOTICE Turning the engine while draining the engine oil will cause oil film shortage and adversely affect the engine. Do not use the electric starter switch during engine oil replacement work. NOTE: • Recycle or properly dispose of used oil. •...
  • Page 96 Approximately 650 ml of oil will be required. NOTICE Engine damage may occur if you use oil that does not meet Suzuki’s specifica- tions. Be sure to use the oil specified in the 7. Clean the oil strainer using compressed FUEL AND ENGINE OIL RECOMMENDA- air.

  • Page 97: Gear Oil

    GEAR OIL Oil level plug and drain plug tightening torque: 1. Place the scooter on the centre stand. 12 N·m (1.2 kgf-m) Hold the scooter vertically and inspect the gear oil level. NOTE: If oil is dirty with sludge or used for a 2.

  • Page 98: Engine Idle Speed Inspection

    NOTE: If the engine idle speed is not within may cause skin cancer. Brief contact the specified range, ask your Suzuki dealer with oil may irritate skin. or a qualified mechanic to inspect and repair the scooter.

  • Page 99: Throttle Cable Adjustment

    THROTTLE CABLE ADJUSTMENT To adjust the cable play: 1. Remove the boot 1. 2. Loosen the lock nut 2. 3. Turn the adjuster 3 so that the throttle grip has 2.0 – 4.0 mm play. 4. Tighten the lock nut 2. 5.

  • Page 100: Brakes

    Be sure to perform the brake inspection requirements as scheduled. The brakes should be inspected at periodic inspection by your authorized Suzuki dealer. The throttle cable has boots. Check that the boots are fit securely. Do not apply water directly to the boots when washing.
  • Page 101 BRAKE HOSE INSPECTION Inspect the brake hoses and hose joints for cracks, damage or brake fluid leakage. If WARNING any defects are found, ask your Suzuki dealer to replace the brake hose with a new Failure to properly inspect and maintain one.
  • Page 102 BRAKE FLUID Check the brake fluid level in the reservoir. If the level in the reservoir is below the lower mark, inspect pad wear and leaks. WARNING Brake fluid will gradually absorb mois- ture through the brake hoses. Brake fluid with high water content lowers the boil- ing point and can cause brake system malfunction due to corrosion of brake...
  • Page 103 WARNING WARNING The use of any fluid except DOT3 or Brake fluid is harmful or fatal if swal- DOT4 brake fluid from a sealed container lowed, and harmful if it comes in contact can damage the brake system and lead with skin or eyes.
  • Page 104 A. If a pad is worn to the grooved wear limit line, it must be replaced with a new one by your authorized Suzuki dealer or a qualified ser- vice mechanic. NOTE: After replacing the brake pads, the brake lever or pedal must be pumped sev- eral times.
  • Page 105 WARNING WARNING If you ride this scooter after brake sys- Replacing only one of the two brake tem repair or brake pad replacement pads can result in uneven braking action without pumping the brake lever, you and can increase your chance of having may get poor braking performance an accident.
  • Page 106 The play should specified range even when the rear brake be 15 – 25 mm. adjusting nut is adjusted, the adjustment of the combined brake unit is required. Consult your Suzuki dealer for the adjustment. 6-40...
  • Page 107 2. While fully applying the brake, check that the indicator 1 is within the range 2 on the brake panel as shown. 3. If the indicator is beyond the range, the brake shoe assembly should replaced by your Suzuki dealer to ensure safe operation. 6-41...

  • Page 108: Tyres

    TYRES WARNING WARNING Failure to perform break-in of the tyres could cause tyre slip and loss of control, The tyres on your scooter form the cru- which could result in an accident. cial link between your scooter and the road. Failure to take the precautions Use extra care when riding on new tyres.
  • Page 109 TYRE PRESSURE AND LOADING Cold Tyre Inflation Pressure Proper tyre pressure and proper tyre loading are important factors. Overloading your SOLO RIDING DUAL RIDING tyres can lead to tyre failure and loss of 175 kPa 175 kPa scooter control. FRONT 1.75 kgf/cm 1.75 kgf/cm 25 psi...
  • Page 110 TYRE CONDITION AND TYPE Proper tyre condition and proper tyre type affect scooter performance. Cuts or cracks in the tyres can lead to tyre failure and loss of scooter control. Worn tyres are suscepti- ble to puncture failures and subsequent loss of scooter control.
  • Page 111 FRONT REAR • Ask your Suzuki dealer or a qualified SIZE 90/90-12 54J 90/100-10 53J mechanic to perform tyre repair and...
  • Page 112 • Do not use an external repair plug to WARNING repair a puncture since the plug may work loose as a result of the cornering Failure to follow the instructions below forces experienced by a scooter tyre. for tubeless tyres may result in an acci- •...

  • Page 113: Light Bulb Replacement

    LIGHT BULB REPLACEMENT Headlight The wattage rating of each bulb is shown on Front turn signal light 12V 10W × 2 the chart below. When replacing a burned out bulb, always use the exact same wattage Rear turn signal light 12V 10W ×...
  • Page 114 HEADLIGHT BEAM ADJUSTMENT FRONT TURN SIGNAL LIGHT To replace the front turn signal light bulb fol- low the procedure below: The headlight beam can be adjusted up and down if necessary. Turn the adjuster 1 1. Turn the socket counterclockwise and clockwise or counterclockwise.
  • Page 115 REAR TURN SIGNAL LIGHT To replace the rear turn signal light bulb, fol- low the procedure below: 2. Push in on the burned-out bulb, turn it counterclockwise, and pull it out. 3. To fit the replacement bulb, push it in and turn it clockwise while pushing.
  • Page 116 2. Push in the socket and turn it counter- 3. Push in on the burned-out bulb, turn it clockwise while pushing. counterclockwise, and pull it out. 4. To fit the replacement bulb, push it in and turn it clockwise while pushing. 6-50...
  • Page 117 LICENSE PLATE LIGHT To replace the license plate light bulb, follow the procedure steps: 2. Pull off the bulb from the socket. 3. To replace the license plate light, reverse the above complete sequence listed. 1. Remove the screws 1 and take off the cover with the lens.

  • Page 118: Fuse

    Consult your Suzuki dealer for the If the new fuse blows in a short time, the electrical system check and repair. electrical problem may not be fixed.

  • Page 119: Catalytic Converter

    CATALYTIC CONVERTER The purpose of the catalytic converter is to minimize the amount of harmful pollutants in your scooter’s exhaust. Use of leaded fuel in scooters equipped with catalytic converters is prohibited because lead deactivates the pollutant-reducing components of the cata- lyst system.
  • Page 120 WARNING NOTICE If you park or operate the scooter in Improper scooter operation can cause areas where there are combustible mate- catalyst or other scooter damage. rials such as dry grass or leaves, these materials may come in contact with the To avoid damage to the catalyst or other catalytic converter or other hot exhaust related components, you should take the...
  • Page 121 • Do not try to start the engine by push- ing the scooter or by coasting down a hill. • Do not idle the engine with any spark plug wires disconnected or removed, such as during diagnostic testing. • Do not idle the scooter for prolonged periods if idling seems rough or there are other malfunctions.

  • Page 123: Troubleshooting

    TROUBLESHOOTING FUEL SUPPLY CHECK ..........................7-2 IGNITION SYSTEM CHECK ........................7-3 ENGINE STALLING ............................ 7-4...
  • Page 124 This troubleshooting guide is provided to trouble in the fuel injection system, take your help you find the cause of some common machine to an authorized Suzuki dealer. complaints. Refer to the “INSTRUMENT PANEL” section for an explanation of malfunction indicator NOTICE light or master warning indicator.
  • Page 125 Do not perform this check if you are not across the spark plug gap. If there is no familiar with the procedure. Do not point spark, consult your Suzuki dealer for the spark plug near the spark plug hole repairs.
  • Page 126 Suzuki dealer. Refer to the “INSTRU- MENT PANEL” section for an explanation of the malfunction indicator light or mas- ter warning indicator.
  • Page 127 STORAGE PROCEDURE AND SCOOTER CLEANING STORAGE PROCEDURE ........................... 8-2 PROCEDURE FOR RETURNING TO SERVICE ..................8-3 CORROSION PREVENTION ........................8-4 SCOOTER CLEANING ..........................8-5 INSPECTION AFTER CLEANING ......................8-8...

  • Page 128: Storage Procedure And Scooter Cleaning

    BATTERY Suzuki recommends that you trust this 1. Remove the battery from the scooter by maintenance work to your Suzuki dealer. If referring to the BATTERY section. you need to service the machine for storage 2. Clean the outside of the battery with a...

  • Page 129: Procedure For Returning To Service

    Coat the painted surfaces with car wax. manual. • “INSPECTION BEFORE MAINTENANCE DURING STORAGE RIDING” as listed in this manual. Once a month, recharge the battery by referring to the BATTERY section. If you cannot charge the battery, consult your authorized Suzuki dealer.

  • Page 130: Corrosion Prevention

    Should you find any chips or scratches in the paint, touch them up immediately to pre- vent corrosion from starting. If the chips or scratches have gone through to the bare metal, have a Suzuki dealer make the repair.

  • Page 131: Scooter Cleaning

    NOTE: Clean the scooter with cool water amount of dust and air pollution reaching immediately after riding on road salt or the surface. Your Suzuki dealer can help riding along the coast. Be sure to use cool you select the right cover for your water because warm water can hasten cor- scooter.
  • Page 132 NOTE: Avoid spraying or allowing water to 3. Once the dirt has been completely flow over the following places: removed, rinse off the detergent with • Ignition switch running water. • Spark plug 4. After rinsing, wipe off the scooter with a •...
  • Page 133 NOTICE WARNING Cleaning your scooter with any alkaline Do not put anything between the fairing or strong acid cleaner, gasoline, brake and steering. fluid, or any other solvent will damage the scooter parts. If so, it will negatively affect the steering operation.

  • Page 134: Inspection After Cleaning

    WAXING THE SCOOTER INSPECTION AFTER CLEANING After washing the scooter, waxing and pol- For extended life of your scooter, lubricate it ishing are recommended to further protect according to “LUBRICATION POINTS” sec- and beautify the paint. tion. • Only use waxes and polishes of good quality.

  • Page 136: Specifications

    SPECIFICATIONS DIMENSIONS AND CURB MASS Overall length ............... 1880 mm Overall width................. 715 mm Overall height ............... 1140 mm Wheelbase ................1265 mm Kerb mass ................110 kg ENGINE Type..................Four-stroke, air-cooled, OHC Number of cylinder ............... 1 Bore..................52.5 mm Stroke ...................
  • Page 137 DRIVE TRAIN Clutch ................... Dry shoe, automatic, centrifugal type Gearshift pattern ..............Automatic Reduction ratio ..............Variable change (2.645 – 0.801) Final reduction ratio.............. 8.552 (42/17 × 45/13) Drive system................. V-belt drive CHASSIS Front suspension ..............Telescopic, cylindrical coil, hydraulic Rear suspension ..............
  • Page 138 ELECTRICAL Ignition type ................Electronic ignition (Transistorized) Spark plug ................NGK MR7E-9 Battery .................. 12V 10.8kC (3.0 Ah)/10HR Generator ................Single-phase A.C. generator Fuse ..................20A/15A Headlight ................LED Brake light/Taillight..............LED Turn signal light ..............12V 10W × 4 Position light .................

  • Page 140: Index

    INDEX ACCESSORY USE AND SCOOTER ENGINE IDLE SPEED INSPECTION..6-32 LOADING............1-2 ENGINE OIL ........3-3 6-25 AIR CLEANER..........6-14 ENGINE STALLING ........7-4 AVOID CONSTANT LOW SPEED .....4-3 FRONT BOX..........2-24 BATTERY ...........6-9 FRONT HOOK.......... 2-24 BRAKES ...........6-34 FRONT RACK .......... 2-25 BREAKING IN THE NEW TYRES ....4-3 FUEL ............
  • Page 141 HELMET HOLDERS.........2-23 LABELS ............1-7 HOOK ............2-26 LEFT HANDLEBAR........2-15 LIGHT BULB REPLACEMENT....6-47 LOCATION OF PARTS ......2-2 LUBRICATION POINTS ......6-7 IGNITION SWITCH........2-5 IGNITION SYSTEM CHECK ......7-3 INSPECTION AFTER CLEANING....8-8 INSPECTION BEFORE RIDING ....4-4 MAINTENANCE SCHEDULE..... 6-2 INSTRUMENT PANEL .......2-8 MAXIMUM THROTTLE OPENING RECOMMENDATION.........
  • Page 142 PROCEDURE FOR RETURNING TO THROTTLE CABLE ADJUSTMENT..6-33 SERVICE ............8-3 TOOLS ............6-6 TRUNK ............. 2-22 TYRES............6-42 RIGHT HANDLEBAR........2-17 VARY THE ENGINE SPEED...... 4-2 SAFE RIDING RECOMMENDATION FOR SCOOTER RIDERS ........1-5 SCOOTER CLEANING.......8-5 SERIAL NUMBER LOCATION ....1-8 SPARK PLUG...........6-21 STANDS ...........2-27 STARTING OFF .........5-4 STARTING THE ENGINE......5-2...
  • Page 144 Units serviced by mechanics not autho- 24 months or 20,000km rized by Suzuki. whichever comes first • Units damaged by use of parts other than Suzuki Genuine Parts. EXPENDABLE PARTS NOT • Damages caused by users negligence COVERED BY WARRANTY or abuse.
  • Page 145 SERVICE RECORD Reliability and performance depend on the special care and maintenance of your motorcycle. Visit your dealers for Periodic Maintenance Service when your motorcycle has reached the specified number of month/s or kilometer reading (whichever comes first) as shown below. Owner’s Dealer Name...
  • Page 146 4th Month (4,000 km) Service Service Date Km Reading JO No. Servicing Dealer / Address Mechanic Name / Customer Signature Name / Signature Replaced Oil? Replaced If YES what Oil filter? oil brand? 8th Month (8,000 km) Service Service Date Km Reading JO No.
  • Page 147 16th Month (16,000 km) Service Service Date Km Reading JO No. Servicing Dealer / Address Mechanic Name / Customer Signature Name / Signature Replaced Oil? Replaced If YES what Oil filter? oil brand? 24th Month (20,000 km) Service Service Date Km Reading JO No.
  • Page 148 REPAIR AND INSPECTION RECORD (To be filled up by Suzuki dealer’s mechanic.) Repair Repair Description Servicing Dealer Mechanic Name Repair Date dd/mo/yr Order No. Reading...
  • Page 150 SUZUKI PHILIPPINES, INCORPORATED 126 Progress Avenue, Carmelray Industrial Park 1, Carmeltown, Canlubang, Calamba City 4028, Laguna WEBSITE: http://www.suzuki.com.ph Part No. 99011C44K62L31A December 2022 Printed in the Philippines...

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