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This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions which should be read carefully before operating the motorcycle.
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Proper break-in operation during this time will help ensure maximum life and performance from your For further inquiries & concerns, feel free to new motorcycle. Suzuki parts are manufac- contact us at: tured high quality...
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WARNING/ CAUTION/NOTICE/NOTE NOTE: Indicates special information to make maintenance easier or instructions Please read this manual and follow its clearer. instructions carefully. To emphasize special information, the symbol and the words WARNING, CAUTION, NOTICE and NOTE have special meanings. Pay particular atten- tion to messages highlighted by these signal words: ...
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By following these instructions explicitly you will ensure a long trouble free operating life for your motorcycle. Your authorized Suzuki dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment.
TABLE OF CONTENTS CONSUMER INFORMATION CONTROLS FUEL AND ENGINE OIL RECOMMENDATION BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING RIDING TIPS INSPECTION AND MAINTENANCE TROUBLESHOOTING STORAGE PROCEDURE AND MOTORCYCLE CLEANING SPECIFICATIONS INDEX...
CONSUMER INFORMATION ACCESSORY USE AND MOTORCYCLE LOADING ................1-2 MODIFICATION ............................1-5 SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS ............1-5 LABELS ..............................1-8 SERIAL NUMBER LOCATION ........................1-9...
Install and use them accord- extreme caution when selecting and install- ing to their instructions. If you have any ing the accessories on your motorcycle and questions, contact your Suzuki dealer. consult your Suzuki dealer if you have any questions.
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ACCESSORY INSTALLATION GUIDELINES • Select an accessory which does not limit • Install aerodynamic-affecting accesso- the freedom of rider movement. ries, such as a fairing, windshield, back- • Select an electrical accessory which rests, saddlebags, and travel trunks, as does not exceed the motorcycle’s electri- low as possible, as close the motorcycle cal system capacity.
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LOADING GUIDELINES • Do not carry any items that protrude over the tail end of the motorcycle. WARNING • Check that both tires are properly inflated to the specified tires pressure for your loading conditions. Refer to page 6- Overloading or improper loading can cause lose of motorcycle control and an •...
MODIFICATION SAFE RIDING RECOMMENDATION Modification of the motorcycle, or removal of FOR MOTORCYCLE RIDERS original equipment may render the vehicle Motorcycle riding is great fun and an excit- unsafe or illegal. ing sport. Motorcycle riding also requires that some extra precautions be taken to ensure the safety of the rider and passen- ger.
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INSPECTION BEFORE RIDING KNOW YOUR LIMITS Review thoroughly the instructions in the Ride within the boundaries of your own skill “INSPECTION BEFORE RIDING” section of at all times. Knowing these limits and stay- this manual. Do not forget to perform an ing within them will help you to avoid acci- entire safety inspection to ensure the safety dents.
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Suzuki dealer. • Braking efficiency Do not ride your motorcycle on flooded •...
RIDE DEFENSIVELY LABELS The most common type of motorcycle acci- Read and follow all the labels on the motor- dent occurs when a car traveling towards a cycle. Make sure you understand all of the motorcycle turns round corner in front of the labels.
SERIAL NUMBER LOCATION The frame and/or engine serial numbers are used to register the motorcycle. They are also used to assist your dealer when order- ing parts or referring to special service infor- mation. The frame number 1 is stamped on the frame located under the seat.
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1 Rear brake lever 2 Left handlebar switches 3 Instrument panel 4 Front brake fluid reservoir 5 Right handlebar switches 6 Throttle grip 7 Front brake lever 8 Front racks 9 Front hook 0 Ignition switch...
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A Helmet holders B Tools C Battery and fuses D Trunk E Fuel tank cap F Seat lock G Air cleaner H Side stand I Engine oil filter J Cooling fan filter K Passenger footrest L Center stand M Kick starter lever N Gear oil drain plug O Gear oil filler plug...
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1 Rear brake lever 2 Left handlebar switches 3 Instrument panel 4 Front brake fluid reservoir 5 Right handlebar switches 6 Throttle grip 7 Front brake lever 8 Front racks 9 Front hook 0 Ignition switch...
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A Helmet holders B Tools C Battery and fuses D Trunk E Fuel tank cap F Seat lock G Air cleaner H Side stand I Engine oil filter J Cooling fan filter K Passenger footrest L Center stand M Kick starter lever N Gear oil drain plug O Gear oil filler plug 2-11...
IGNITION SWITCH The ignition switch has 3 positions: “OFF” Position This motorcycle comes equipped with a pair All electrical circuits are cut off. The engine of identical ignition keys. Keep the spare key will not start. The key can be removed. in a safe place.
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Moving the ignition switch off immediately. Ask your motorcycle while the steering is locked authorized Suzuki dealer to inspect the can be hazardous. You could lose your motorcycle for unseen damage. balance and fall, or you could drop the motorcycle.
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To open the ignition key-hole shutter: WARNING Key holders such as metal made or big and heavy ones may disturb riding. Use the key holder of cloth or leather and small one, and check it for no distur- bance of handling. NOTE: •...
INSTRUMENT PANEL (UX110NER) The display indicates the opening pattern shown below: All LCD display The malfunction indicator light 6 and LCD’s work as follows to confirm their function when the ignition switch is turned to the Normal display “ON” position. The malfunction indicator light 6 comes •...
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SPEEDOMETER 4 The speedometer indicates the road speed in kilometers per hour. FUEL LEVEL INDICATOR “” 5 The fuel level indicator indicates the amount of fuel remaining in the fuel tank. The fuel level indicator displays all 5 segments when the fuel tank is full.
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If the fuel injection system fails, the malfunc- blinks quickly, the battery voltage is lower. tion indicator light 6 comes on in following Ask your authorized Suzuki dealer to inspect two modes; the motorcycle. A. The malfunction indicator light 6 comes on and remains lit.
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ODOMETER/TRIP METER/VOLTMETER The display has 4 functions; odometer, two trip meters and voltmeter. When the ignition switch is turned to the “ON” position, the opening pattern shown below is displayed. After the opening pattern is displayed, the display will show the function that was dis- played the last time that the ignition switch was turned off.
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Change the display, push the SEL button 1. ODOMETER The display changes in the order below. The odometer registers the total distance that the motorcycle has been ridden. The odometer ranges from 0 to 999999. NOTE: The odometer display locks at Odometer 999999 when the total distance exceeds 999999.
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To reset a meter to zero, press and hold the ADJ button 2 for 2 seconds while the dis- play indicates the trip meter A or B, you want to reset. NOTE: When the trip meter exceeds 9999.9, the trip meter will return to 0.0 and start counting again.
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If a voltage below 12.0V is frequently displayed, have motorcycle minute display. 4. Press and hold the SEL button 1 and inspected by an authorized Suzuki dealer. the ADJ button 2 simultaneously for 2 seconds to return to the clock mode. CLOCK 9 NOTE: •...
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OIL CHANGE INDICATOR 0 I N T E R V A L O I L C H A N G E The oil change indicator comes on to remind you to change the engine oil. The indicator comes on at initial 1000 km and preset inter- vals thereafter.
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To reset the oil change indicator: NOTE: 1. Turn off the ignition switch. • The preset interval can be adjusted after 2. Press and hold the SEL button 1 and odometer reaches 1000 km. turn the ignition switch to the “ON” posi- •...
ODOMETER 2 INSTRUMENT PANEL (UX110NE/NZ) The odometer registers the total distance that the motorcycle has been ridden. The odometer ranges from 0 to 99999.9. NOTE: The odometer display returns at 00000.0 when the total distance exceeds 99999.9. FUEL METER “” 3 The “E”...
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If the fuel injection system fails, the malfunc- blinks quickly, the battery voltage is lower. tion indicator light 5 comes on in following Ask your authorized Suzuki dealer to inspect two modes; the motorcycle. A. The malfunction indicator light 5 comes TURN SIGNAL INDICATOR LIGHT “”...
REAR BRAKE LEVER 1 LEFT HANDLEBAR The rear brake is applied by squeezing the rear brake lever gently towards the grip. The brake light will be lit when the lever is squeezed inward. DIMMER SWITCH 2 “” position The headlight low beam turns on. “”...
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TURN SIGNAL LIGHT SWITCH “” 3 NOTICE Moving the switch to the “” position will flash the left turn signals. Moving the switch Do not put objects in front of the head- to the “” position will flash the right turn light or taillight when they are on, and do signals.
FRONT BRAKE LEVER 1 RIGHT HANDLEBAR The front brake is applied by squeezing the brake lever gently toward the throttle grip. This motorcycle is equipped with a disk brake system and excessive pressure is not required to slow the machine down properly. The brake light will be lit when the lever is squeezed inward.
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“ ” position Suzuki Easy Start System All lights go off. The Suzuki Easy Start System permits engine starting by simple one-push action THROTTLE GRIP 4 on the electric starter switch. When the Engine speed is controlled by the position of brake lever is squeezed, the engine can be the throttle grip.
FUEL TANK CAP Fuel level Filler neck The fuel tank cap is located under the seat. To open the fuel tank cap, turn it counter- WARNING clockwise. To close the fuel tank cap, align the cap guides with the slots of the filler If you overfill the fuel tank, fuel may neck and turn it clockwise.
KICK STARTER LEVER WARNING Failure to follow safety precautions when refueling could result in a fire or cause you to breathe toxic fumes. Refuel in a well ventilated area. Make sure the engine is off and avoid spilling fuel on a hot engine. Do not smoke, and make sure there are no open flames or sparks in the area.
SEAT LOCK AND HELMET HOLDERS WARNING SEAT LOCK An improperly retracted kick starter lever can interfere with rider control. Be sure the kick starter lever is returned to its home position after starting the engine. To unlock the seat lock, insert the ignition key into the lock and turn it clockwise.
HELMET HOLDERS FRONT HOOK There are helmet holders under the seat. To The motorcycle is equipped with the front use it, open the seat, hook your helmet fas- hook. tener ring to the holder and refit the seat. The hook load capacity is 1.5 kg. ...
FRONT RACKS TRUNK The motorcycle are equipped with the front The trunk load capacity is 3 kg. Do not allow racks. water to get inside the trunk. WARNING The racks total load capacity is 1 kg. Overloading motorcycle will decrease riding stability and can lead to loss of control.
NOTE: STANDS • Do not keep low heat-resistant items in This motorcycle is equipped with a center the trunk since the trunk may get hot. stand and side stand. • Do not keep valuable items in the trunk when leaving the motorcycle unat- CENTER STAND tended.
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SIDE STAND WARNING Riding with the side stand incompletely retracted can result in an accident when you turn left. Always retract the side stand completely before starting off. NOTICE The motorcycle has a side stand. To place Park the motorcycle on firm, level the motorcycle on the side stand, place your ground to help prevent it from falling right foot on the end of the side stand and...
FUEL AND ENGINE OIL RECOMMENDATION FUEL ................................3-2 OXYGENATED FUEL RECOMMENDATION ..................... 3-3 ENGINE OIL AND GEAR OIL ........................3-4...
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In such case, try lytic converter to malfunction. changing to a different gas station. If the situation is not improved by changing, consult your Suzuki dealer. • If pinking or knocking is experienced, substitute higher octane grade gasoline or another brand, because there are dif- ferences between brands.
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Limited Warranty. NOTE: Oxygenated fuels are fuels which contain oxygen carrying additives such as NOTE: alcohol. • To help minimize air pollution, Suzuki recommends that you use oxygenated Gasoline/Ethanol Blends fuels. Blends of unleaded gasoline and ethanol • Be sure that any oxygenated fuel you (grain alcohol), also known as “GASOHOL”,...
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ENGINE OIL AND GEAR OIL JASO Use Suzuki genuine engine oil or equivalent. SG, SH, SJ, SL, If Suzuki genuine engine oil is not available, 10W-40 SM or SN select a proper engine oil according to the following guideline. API: American Petroleum Institute...
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SAE Engine Oil Viscosity JASO T903 Suzuki recommends the use of SAE 10W- The JASO T903 standard is an index to 40 engine oil. If SAE 10W-40 engine oil is select engine oils for 4-stroke motorcycle not available, select an alternative according and ATV engines.
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Energy Conserving API SG, SH, SJ, SL, SM or SN Suzuki does not recommend the use of “ENERGY CONSERVING” or “RESOURCE CONSERVING” oils. Some engine oils which have an API classification of SH, SJ, SL, SM or SN have an “ENERGY CON- SERVING”...
BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING BREAK-IN (RUNNING-IN) .......................... 4-2 MAXIMUM THROTTLE OPERATION RECOMMENDATION ..............4-2 VARY THE ENGINE SPEED ........................4-2 BREAKING IN THE NEW TIRES ........................ 4-3 AVOID CONSTANT LOW SPEED ......................4-3 OBSERVE YOUR FIRST AND MOST CRITICAL SERVICE ..............4-4 INSPECTION BEFORE RIDING .........................
BREAKING IN THE NEW TIRES AVOID CONSTANT LOW SPEED New tires need proper break-in to assure Operating the engine at constant low speed maximum performance, just as the engine (light load) can cause parts to glaze and not does. Wear in the tread surface by gradually seat in.
OBSERVE YOUR FIRST AND INSPECTION BEFORE RIDING MOST CRITICAL SERVICE WARNING The initial service (1000 km maintenance) is the most important service your motorcycle Failure to inspect your motorcycle will receive. During break-in operation, all of before riding and to properly maintain the engine components will have mated your motorcycle increases the chances together and seated.
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Before riding the motorcycle, be sure to WARNING check the following items. Never underesti- mate the importance of these checks. Per- If you operate this motorcycle with form all of them before riding the machine. improper tires or improper or uneven tire ...
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Throttle • Correct play in the throttle cable WHAT TO CHECK FOR: ( 6-23) • Smooth operation and positive CHECK return of the throttle grip to the Steering • Smoothness closed position • No restriction of movement • No play or looseness Brakes •...
RIDING TIPS STARTING THE ENGINE ........................... 5-2 STARTING OFF ............................5-5 STOPPING AND PARKING ........................5-6...
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RIDING TIPS NOTICE Racing causes ill effect to the engine STARTING THE ENGINE such as wasting fuel, engine trouble or Sit on the motorcycle and retract the side breakage. stand, or place the motorcycle on the center stand. Insert the ignition key into the ignition Avoid unnecessary racing.
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Suzuki Easy Start System When the Engine is Cold or Warm: The Suzuki Easy Start System permits 1. Check that the throttle grip turns from engine starting by simple one-push action the fully closed position to the fully on the electric starter switch. When the...
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WARNING NOTICE Exhaust gas contains carbon monoxide, Leaving the engine running for an a dangerous gas that is difficult to detect extended period or keeping the throttle because it is colorless and odorless. opened, without traveling, in order to Breathing carbon monoxide can cause charge the battery, etc., may cause the death or severe injury.
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STARTING OFF WARNING WARNING If you remove even one hand or foot from the motorcycle, you can reduce Riding at excessive speeds increases your ability to control the motorcycle. your chances of losing control of the This could cause you to lose your bal- motorcycle, which can result in an acci- ance and fall off the motorcycle.
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Close the throttle and apply the brake when STOPPING AND PARKING taking the motorcycle off the center stand. 1. Twist the throttle grip away from yourself Release the front and rear brakes. Open the to close the throttle completely. throttle grip toward you and the motorcycle 2.
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WARNING NOTICE Hard braking on wet, loose, rough, or Holding the motorcycle stopped with other slippery surfaces can cause wheel throttle operation on inclines can dam- skid and loss of control. age the motorcycle’s clutch. Brake lightly and with care on slippery or Use the brakes when stopping the irregular surfaces.
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4. Apply the side stand or center stand. 5. Turn the ignition switch to the “OFF” position to stop the engine. 6. Turn the ignition switch to the “LOCK” position to lock the steering. 7. Remove the ignition key from the switch. NOTE: If an optional anti-theft lock such as a U-shape lock, brake disk lock or chain is used to avoid theft, be sure to remove the...
Keep your motorcycle in good condition. At the end of each interval, be sure to Ask your Suzuki dealer or a qualified inspect, check, lubricate and service as mechanic to perform the maintenance instructed. If your motorcycle is used under items marked with an asterisk (*).
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If you Servicing electric parts with the ignition have any questions regarding maintenance switch in the “ON” position can damage intervals, consult your Suzuki dealer or a the electric parts when the electric cir- qualified mechanic. cuit is shorted.
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MAINTENANCE CHART This interval should be judged by number of months or odometer reading, whichever comes first. Interval 1000 4000 8000 12000 16000 20000 Item Months Air cleaner element ( 6-16) Replace every 12,000 km *Exhaust pipe bolts and muffler mounting bolts *Valve clearance Sparkplug ( 6-12)
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Interval 1000 4000 8000 12000 16000 20000 Item Months *Brakes ( 6-32) Replace if necessary Brake fluid ( 6-33) Replace every 2 years Brake hose ( 6-32) Replace every 4 years Tires ( 6-39) *Steering *Front fork *Rear suspension *Chassis nuts and bolts Lubricate every 1000km Lubrication ( 6-7)
TOOLS LUBRICATION POINTS Proper lubrication is important for smooth and long life of each working part of your motorcycle and also for safe riding. It is a good practice to lubricate the motorcycle after a long rough ride and after getting it wet in the rain or after washing it.
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(UX110NER) (UX110NE/NZ) ..Grease 1..Rear brake lever pivot 2..Side stand pivot and spring hook 3..Center stand pivot and spring hook...
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(UX110NER) (UX110NE/NZ) ..Grease 4..Front brake lever pivot...
Keep batteries out of reach of • If you cannot charge the battery, consult children. your authorized Suzuki dealer. WARNING WARNING Battery posts, terminals, and related Batteries produce flammable hydrogen accessories contain lead and lead com- gas which can explode if exposed to pounds.
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BATTERY REMOVAL WARNING To remove the battery, follow the procedure below: Wiping the battery with a dry cloth can 1. Place the motorcycle on the center cause a static electricity spark, which stand. can start a fire. 2. Open the seat by referring to the SEAT LOCK AND HELMET HOLDERS sec- Wipe the battery with a damp cloth to tion.
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To install the battery: 1. Install the battery in the reverse order of removal. 2. Connect the battery terminals securely. Reinstall the cap. NOTE: Be sure to connect the battery termi- nals correctly as shown in the illustration. NOTICE Reversing the battery lead wires can damage the charging system and the battery.
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WARNING Batteries contain toxic substances including sulfuric acid and lead. They could cause injury to humans or could damage the environment. A used battery must be disposed of or recycled according to local law and must not be discarded with ordinary house- hold waste.
For more detailed information about disposing or recycling of the used bat- tery, consult your Suzuki dealer. 0.8 – 0.9 mm Adjust the spark plug gap to 0.8 – 0.9 mm by using a spark plug gap thickness gauge.
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Use one of the spark plugs listed or their equivalent. Consult your Suzuki dealer if you are not sure which spark plug is cor- rect for your type of usage.
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To remove the spark plug, follow the proce- dure below: 2. Pull the front frame cover 1 and slide the front frame cover in a direction with an arrow to remove it. 1. Remove the screws and fasteners. 6-15...
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3. Disconnect the spark plug cap. 4. Remove the spark plug with a spark plug wrench. 6-16...
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INSTALLATION NOTICE NOTICE Dirt can damage the moving engine Improper installation of the spark plug parts of your motorcycle if it enters an can damage your motorcycle. An overly- open spark plug hole. tight or cross-threaded spark plug will damage the aluminum threads of the cyl- Cover the spark plug hole while the inder head.
AIR CLEANER WARNING If the elements have become clogged with dust, intake resistance will increase with a Operating the engine without the air resultant decrease in power output and an cleaner element in place can be hazard- increase in fuel consumption. If you use your ous.
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Follow the procedure below to remove the NOTICE air cleaner element. Failure to inspect the air cleaner element 1. Place the motorcycle on the center frequently if the vehicle is used in dusty, stand. wet, or muddy conditions can damage your motorcycle.
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NOTE: If driving under dusty conditions, replace the air cleaner element more fre- quently. The surest way to accelerate engine wear is to operate the engine without the element or to use a torn element. Make sure that the air cleaner is in good condition at all times.
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AIR CLEANER DRAIN PLUGS NOTICE Failure to position the air cleaner ele- ment properly can allow dirt to bypass the air cleaner element. This will cause engine damage. Be sure to properly install the air cleaner element. NOTE: Be careful not to spray water on the air cleaner box when cleaning the motorcy- Remove the plugs and drain water and oil at cle.
NOTE: If you have a tachometer, you can do this adjustment by referring to the proce- dures described above. If you do not have one, ask your Suzuki dealer or a qualified mechanic to perform this adjustment. 1. Start up the engine and let the engine run until it warms up fully.
THROTTLE CABLE PLAY To adjust the cable play: 1. Remove the boot 1. 2. Loosen the lock nut 2. 3. Turn the adjuster 3 so that the throttle grip has 2.0 – 4.0 mm play. 4. Tighten the lock nut 2. 5.
THROTTLE CABLE BOOTS FUEL HOSE The fuel hose is located under the seat and behind the front frame cover. 1. Open the seat by referring to the SEAT LOCK AND HELMET HOLDERS sec- tion. 2. Remove the front frame cover by refer- ring to the SPARK PLUG section.
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3. Inspect the fuel hose for damage and fuel leakage. If any defects are found, the fuel hose must be replaced. 6-25...
COOLING FAN FILTER The cooling fan filter is located on the left side of crankcase assembly. Clean the cool- ing fan filter every 4000 km. Follow the procedure below to remove the cooling fan filter. 2. Remove the screw. 3. Unhook the hooks and cooling fan filter box cap 3.
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COOLING FAN DRAIN PLUG 5. Carefully use an air hose to blow the dust from the cooling fan filter. Remove the plug and drain water at the peri- odic maintenance interval. The cooling fan drain plug is located beneath the clutch cover.
ENGINE OIL The oil level inspection should be performed under the following conditions: Long engine life depends much on the 1. Place the motorcycle on the center selection of a quality oil and the periodic stand. changing of the oil. Daily oil level checks and 2.
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ENGINE OIL AND FILTER CHANGE Change the engine oil and oil filter at the scheduled time. The oil should be changed when the engine is warm so that the oil will drain thoroughly from the engine. The pro- cedure is as follows: 1.
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WARNING Children and pets may be harmed by swallowing new or used oil. Repeated, prolonged contact with used engine oil may cause skin cancer. Brief contact with oil may irritate skin. Keep new and used oil and used oil fil- ters away from children and pets.
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Oil filter changing NOTICE Turning the engine while draining the engine oil will cause oil film shortage and adversely affect the engine. Do not use the electric starter switch during engine oil replacement work. NOTE: • Recycle or properly dispose of used oil. •...
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NOTICE Failure to use an oil filter with the correct design can damage your motorcycle’s engine. Be sure to use a genuine Suzuki oil filter or an equivalent one designed for your motorcycle. NOTICE Failure to insert the new oil filter cor- rectly can damage the engine.
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Oil strainer cleaning 7. Before replacing the oil filter cap, be sure to check that the filter spring 7 and the “O” ring 8 are installed correctly. NOTE: Insert a new “O” ring each time the filter element is replaced. 9.
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NOTE: About 650 ml of oil will be required when changing oil only. NOTICE Engine damage may occur if you use oil that does not meet Suzuki’s specifica- tions. Be sure to use the oil specified in the FUEL AND ENGINE OIL RECOMMENDA- 11.
13. Tighten the oil filler cap. GEAR OIL 14. Start the engine and allow it to idle for Change the gear oil at the scheduled time. three minutes. The procedure is as follows: 15. Check the oil level according to Oil Level 1.
Brief contact should be inspected at periodic inspection with oil may irritate skin. by your authorized Suzuki dealer. Keep new and used oil away from chil- dren and pets. To minimize your expo- sure to used oil, wear a long-sleeve shirt and moisture-proof gloves (such as dishwashing gloves) when changing oil.
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Inspect the brake hoses and hose joints for WARNING cracks, damage or brake fluid leakage. If any defects are found, ask your Suzuki dealer to replace the brake hose with a new Failure to properly inspect and maintain one.
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FRONT BRAKE FLUID LOWER LOWER (UX110NE/NZ) (UX110NER) Check the brake fluid level in the front brake fluid reservoir. If the level in reservoir is below the lower mark, inspect pad wear and leaks. 6-38...
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WARNING WARNING Brake fluid will gradually absorb moisture Brake fluid is harmful or fatal if swal- through the brake hoses. Brake fluid with lowed, and harmful if it comes in contact high water content lowers the boiling point with skin or eyes.
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A. If a pad is worn to the grooved wear limit line, it must be replaced with a new one by your authorized Suzuki dealer or a qualified ser- vice mechanic. WARNING...
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WARNING WARNING If you ride this motorcycle after brake Replacing only one of the two brake system repair or brake pad replacement pads can result in uneven braking action without pumping the brake lever, you and can increase your chance of having may get poor braking performance an accident.
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REAR BRAKE LEVER PLAY ADJUSTMENT Initial 1000 km and every 4000 km, check the brakes as follows: 15 – 25 mm (UX110NE/NZ) 1. Measure the rear brake lever play at the 15 – 25 mm brake lever end. The play should be 15 – 25 mm.
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2. While fully applying the brake, check that the indicator 1 is within the range 2 on the brake panel as shown. 3. If the indicator is beyond the range, the brake shoe assembly should replaced by your Suzuki dealer to ensure safe operation. 6-43...
TIRES WARNING WARNING Failure to perform break-in of the tires could cause tire slip and loss of control, The tires on your motorcycle form the which could result in an accident. crucial link between your motorcycle and the road. Failure to take the precau- Use extra care when riding on new tires.
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TIRE PRESSURE AND LOADING Cold Tire Inflation Pressure Proper tire pressure and proper tire loading are important factors. Overloading your tires SOLO RIDING DUAL RIDING can lead to tire failure and loss of motorcycle 200 kPa 200 kPa control. FRONT 2.00 kgf/cm 2.00 kgf/cm 29 psi...
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TIRE CONDITION AND TYPE Proper the condition of your tires and proper tire type affect motorcycle performance. Cuts or cracks in the tires can lead to tire failure and loss of motorcycle control. Worn tires are susceptible to puncture failures and subsequent loss of motorcycle control.
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Whenever you replace a tire, use a tire of • Ask your Suzuki dealer or a qualified the size and type listed below. If you use a mechanic to perform tire repair and different size or type of tire, vehicle handling...
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WARNING • After repairing a tire, do not exceed 80 km/h for the first 24 hours. This is to avoid excessive heat build-up which Failure to follow the instructions below could result in a tire repair failure and for tubeless tires may result in an acci- tire deflation.
LIGHT BULB REPLACEMENT Headlight 12V 32/32W The wattage rating of each bulb is shown on Front turn signal light 12V 10W × 2 the chart below. When replacing a burned out bulb, always use the exact same wattage Rear turn signal light 12V 10W ×...
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HEADLIGHT, FRONT TURN SIGNAL LIGHT AND POSITION LIGHT To replace the headlight bulb, front turn sig- nal light bulb and position light bulb, follow the procedure below: 1. Remove the screws 1. 6-50...
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2. Remove the screws and fasteners. (UX110NER) (UX110NE/NZ) 6-51...
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(UX110NER) (UX110NE/NZ) 3. Unhook the hooks. Remove the head- light cover with the headlight assembly. 6-53...
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Headlight 2. Push in on the socket 2, twisting it counterclockwise, and pull it out. 1. Remove the rubber cap 1. 6-54...
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NOTICE The headlight bulb’s life may be short- ened by oil from your fingers if you touch it. When replacing the headlight bulb, be careful not to touch the glass. Grasp the new bulb with a clean cloth. NOTE: Fit the bulb projection 4 to the bulb holder groove 5.
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Front turn signal light Position light 1. Turn the socket counterclockwise and 1. Turn the socket counterclockwise and remove it. remove it. 2. Pull off the bulb from the socket. 2. Pull off the bulb from the socket. 6-56...
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HEADLIGHT BEAM ADJUSTMENT REAR TURN SIGNAL LIGHT/ BRAKE LIGHT/TAILLIGHT To replace the brake light/taillight bulb, and rear turn signal light bulb, follow the proce- dure below: Rear turn signal light 1. Remove the screws and take off the under frame cover 1 backward. The headlight beam can be adjusted up and down if necessary.
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2. Remove the screws. 3. Unhook the hooks and take off the lens 2. Widen the covers when removing and replacing the lens to avoid scratch- ing on the lens. 6-58...
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Brake light/Taillight 4. Pull off the bulb from the socket. 5. Take off the lens 3. 6-59...
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NOTICE Overtightening the screws when rein- stalling the lens may cause the lens to crack. Tighten the screws only until they are snug. 6. Push in on the burned-out bulb, turn it to the left, and pull it out. 7. To fit the replacement bulb, push it in and turn it to the right while pushing.
CATALYTIC CONVERTER The purpose of the catalytic converter is to minimize the amount of harmful pollutants in your motorcycle’s exhaust. Use of leaded fuel in motorcycles equipped with catalytic converters is prohibited because lead deac- tivates the pollutant-reducing components of the catalyst system.
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WARNING NOTICE If you park or operate the motorcycle in Improper motorcycle operation can cause areas where there are combustible mate- catalyst or other motorcycle damage. rials such as dry grass or leaves, these materials may come in contact with the To avoid damage to the catalyst or other catalytic converter or other hot exhaust related components, you should take the...
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Such damage may not be covered under warranty. If you are not sure about the proper action, consult your Suzuki dealer about 2. While holding the spark plug firmly the problem. against the engine, crank the engine with the ignition switch in the “ON”...
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Suzuki dealer. Refer to the “INSTRUMENT PANEL” section for an Do not perform this check if you are not explanation of malfunction indicator light.
STORAGE PROCEDURE AND MOTORCYCLE CLEANING STORAGE PROCEDURE ........................... 8-2 PROCEDURE FOR RETURNING TO SERVICE ..................8-3 CORROSION PREVENTION ........................8-4 MOTORCYCLE CLEANING ........................8-5 INSPECTION AFTER CLEANING ......................8-9...
For this reason, Suzuki recommends that you trust this maintenance work to your Suzuki dealer. If you need to service the motorcycle for stor- age yourself, follow the general guidelines below.
Spray the unpainted surfaces with rust preventative. • Coat the painted surfaces with car wax. PROCEDURE DURING STORAGE Once a month, recharge the battery by referring to the BATTERY section. If you cannot charge the battery, consult your authorized Suzuki dealer.
Should you find any chips or scratches in the paint, touch them up immediately to prevent corrosion from starting. If the chips or scratches have gone through to the bare metal, have a Suzuki dealer make the repair.
UV rays in sunlight, and can reduce the amount of dust and air pollu- NOTE: Clean the motorcycle with cool water tion reaching the surface. Your Suzuki immediately after riding on road salt or dealer can help you select the right riding along the coast.
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NOTE: Avoid spraying or allowing water to 3. Once the dirt has been completely flow over the following places: removed, rinse off the detergent with • Ignition switch running water. • Spark plug 4. After rinsing, wipe off the motorcycle •...
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NOTE: The headlight lens can be fogged PLASTIC PARTS after washing the motorcycle or riding in the Plastic parts such as headlight lens, speed- rain. Headlight fogging will be cleared grad- ometer display are easy to be damaged. ually when the headlight is turned on. When When such part is cleaned, wash it using clearing the headlight lens fogging, run the water after cleaning it using neutral deter-...
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WAXING THE MOTORCYCLE SPECIAL CARE FOR MATTE FINISH After washing the motorcycle, waxing and PAINT polishing are recommended to further pro- Do not use polishing compounds or waxes tect and beautify the paint. that contain polishing compounds on sur- • Only use waxes and polishes of good faces which have a matte finish.
INSPECTION AFTER CLEANING Follow the procedures in the “INSPECTION BEFORE RIDING” section to check your For extended life of your motorcycle, lubri- motorcycle for any problems that may have cate it according to the “LUBRICATION arisen during your last ride. POINTS”...
SPECIFICATIONS DIMENSIONS AND CURB MASS Overall length ............... 1890 mm Overall width................. 765 mm..UX110NER 675 mm..UX110NE/NZ Overall height ............... 1055 mm..UX110NER 1045 mm..UX110NE/NZ Wheelbase ................1260 mm Ground clearance..............150 mm Curb mass ................94 kg ..UX110NER 93 kg ..
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ELECTRICAL Ignition type ................Electronic ignition (Transistorized) Spark plug ................NGK CPR7EA-9 or DENSO U22EPR9 Battery .................. 12V 10.8 kC(3.0 Ah)/10HR Generator ................Single-phase A.C. generator Fuse ..................15A Headlight ................12V 32/32W Brake light/Taillight ............... 12V 18/5W Position light ................. 12V 3.4W Front turn signal light............
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FOR ALL MODELS 24 months or 20,000km rized by Suzuki. whichever comes first • Units damaged by use of parts other than Suzuki Genuine Parts. EXPENDABLE PARTS NOT • Damages caused by users negligence COVERED BY WARRANTY or abuse. •...
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SERVICE RECORD Reliability and performance depend on the special care and maintenance of your motorcycle. Visit your dealers for Periodic Maintenance Service when your motorcycle has reached the specified number of month/s or kilometer reading (whichever comes first) as shown below. Owner’s Dealer Name...
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4th Month (4,000 km) Service Service Date Km Reading JO No. Servicing Dealer / Address Mechanic Name / Customer Signature Name / Signature Replaced Oil? Replaced If YES what Oil filter? oil brand? 8th Month (8,000 km) Service Service Date Km Reading JO No.
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16th Month (16,000 km) Service Service Date Km Reading JO No. Servicing Dealer / Address Mechanic Name / Customer Signature Name / Signature Replaced Oil? Replaced If YES what Oil filter? oil brand? 24th Month (20,000 km) Service Service Date Km Reading JO No.
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REPAIR AND INSPECTION RECORD (To be filled up by Suzuki dealer’s mechanic.) Repair Repair Description Servicing Dealer Mechanic Name Repair Date dd/mo/yr Order No. Reading...
INDEX ACCESSORY USE AND MOTORCYCLE FRONT HOOK.......... 2-35 LOADING............1-2 FRONT RACKS........2-36 AIR CLEANER..........6-18 FUEL ............3-2 AVOID CONSTANT LOW SPEED .....4-3 FUEL HOSE ..........6-24 FUEL SUPPLY CHECK......7-3 FUEL TANK CAP ........2-32 FUSE ............6-61 BATTERY ...........6-9 BRAKES ...........6-36 BREAK-IN (RUNNING-IN)......4-2 BREAKING IN THE NEW TIRES ....4-3...
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KEY............2-14 OBSERVE YOUR FIRST AND MOST KICK STARTER LEVER......2-33 CRITICAL SERVICE ........4-4 OXYGENATED FUEL RECOMMENDATION......... 3-3 LABELS ............1-8 LEFT HANDLEBAR ........2-28 PROCEDURE FOR RETURNING TO LIGHT BULB REPLACEMENT....6-49 SERVICE............ 8-3 LOCATION OF PARTS ......2-2 LUBRICATION POINTS ......6-6 RIGHT HANDLEBAR ....... 2-30 MAINTENANCE SCHEDULE .....6-2 MAXIMUM THROTTLE OPERATION RECOMMENDATION.........4-2...
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SAFE RIDING RECOMMENDATION FOR THROTTLE CABLE PLAY......6-23 MOTORCYCLE RIDERS......1-5 TIRES ............6-44 SEAT LOCK AND TOOLS ............6-6 HELMET HOLDERS.........2-34 TRUNK ............. 2-36 SERIAL NUMBER LOCATION ....1-9 SIDE STAND/IGNITION INTERLOCK SYSTEM ...........6-49 VARY THE ENGINE SPEED...... 4-2 SPARK PLUG...........6-13 STANDS ...........2-37 STARTING OFF .........5-5 STARTING THE ENGINE......5-2...
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SUZUKI PHILIPPINES, INCORPORATED 126 Progress Avenue, Carmelray Industrial Park 1, Carmeltown, Canlubang, Calamba City 4028, Laguna WEBSITE: http://www.suzuki.com.ph Part No. 99011C01K73L31R December 2021 Printed in the Philippines...
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