Suzuki UX110 2021 Owner's Manual
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Suzuki UX110 2021 Owner's Manual

Suzuki UX110 2021 Owner's Manual

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UX110
OWNER'S MANUAL

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Summary of Contents for Suzuki UX110 2021

  • Page 1 UX110 OWNER’S MANUAL...
  • Page 2 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions which should be read carefully before operating the motorcycle.
  • Page 3 Proper break-in operation during this time will help ensure maximum life and performance from your new motorcycle. Suzuki parts are manufac- tured of high quality materials and machined parts are finished to close tolerances. Proper...
  • Page 4 U WARNING/V CAUTION/NOTICE/NOTE NOTE: Indicates special information to make maintenance easier or instructions Please read this manual and follow its clearer. instructions carefully. To emphasize special information, the symbol V and the words WARNING, CAUTION, NOTICE and NOTE have special meanings. Pay particular attention to messages highlighted by these signal words: V WARNING...
  • Page 5 Owner’s motorcycle. Suzuki reserves the right to Manual before riding the motorcycle. make changes at any time. The proper care and maintenance that your...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS CONSUMER INFORMATION CONTROLS FUEL AND ENGINE OIL RECOMMENDATION BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING RIDING TIPS INSPECTION AND MAINTENANCE TROUBLESHOOTING STORAGE PROCEDURE AND MOTORCYCLE CLEANING SPECIFICATIONS INDEX...

  • Page 9: Consumer Information

    CONSUMER INFORMATION ACCESSORY USE AND MOTORCYCLE LOADING ................1-2 MODIFICATION ............................1-5 SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS ............1-5 LABELS ..............................1-8 SERIAL NUMBER LOCATION ........................1-9...

  • Page 10: Accessory Use And Motorcycle Loading

    Install and use them accord- extreme caution when selecting and install- ing to their instructions. If you have any ing the accessories on your motorcycle and questions contact your Suzuki dealer. consult your Suzuki dealer if you have any questions.
  • Page 11 ACCESSORY INSTALLATION GUIDE- • Select an accessory which does not limit LINE the freedom of rider movement. • Install aerodynamic affecting accesso- • Select an electric accessory which does ries such as a fairing, windshield, back- exceed motorcycle’s electrical rests, saddlebags and travel trunks as system capacity.
  • Page 12 LOADING GUIDELINES • Check that both tires are properly inflated to the specified tire pressure for V WARNING your loading conditions. Refer to page 6-44. Overloading or improper loading can • Improperly loading your motorcycle can cause lose of motorcycle control and an reduce your ability to balance and steer accident.

  • Page 13: Modification

    MODIFICATION SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS Modification of the motorcycle or removal of original equipment may render the vehicle Motorcycle riding is great fun and an unsafe or illegal. exciting sport. Motorcycle riding also requires that some extra precautions be taken to ensure the safety of the rider and passenger.
  • Page 14 RIDING CAPACITY KNOW YOUR LIMITS Capacity of this motorcycle is limited to two Ride within the boundaries of your own skill persons only. Do not admit any riders if at all times. Knowing these limits and there’s no seat available, nor load luggages staying within them will help you avoid in the space where there is no seat or accidents.
  • Page 15 Suzuki dealer. • Braking efficiency Do not ride your motorcycle on flooded •...

  • Page 16: Labels

    RIDE DEFENSIVELY LABELS The most common type of motorcycle Read and follow all the labels on the accident occurs when a car traveling motorcycle. Make sure you understand all of towards a motorcycle turns round corner in the labels. Do not remove any labels from front of the motorcyclist.

  • Page 17: Serial Number Location

    SERIAL NUMBER LOCATION The frame and/or engine serial numbers are used to register the motorcycle. They are also used to assist your dealer when ordering parts or referring to special service information. The frame number 1 is stamped on the frame located under the seat.

  • Page 19: Controls

    CONTROLS LOCATION OF PARTS ..........................2-2 KEY ................................2-5 IGNITION SWITCH ............................. 2-5 INSTRUMENT PANEL ..........................2-8 LEFT HANDLEBAR ..........................2-10 RIGHT HANDLEBAR ..........................2-12 FUEL TANK CAP ............................2-14 KICK STARTER LEVER ........................... 2-15 SEAT LOCK AND HELMET HOLDER ...................... 2-16 FRONT HOOK ............................

  • Page 20: Location Of Parts

    CONTROLS LOCATION OF PARTS 1 Rear brake lever 6 Throttle grip 2 Left handlebar switches 7 Front brake lever 3 Instrument panel 8 Front racks 4 Front brake fluid reservoir 9 Front hook 5 Right handlebar switches 0 Ignition switch...
  • Page 21 A Helmet holders I Side stand B Battery and fuses J Engine oil filter C Trunk K Cooling fan filter D Passenger footrest L Center stand E Air cleaner M Kick starter lever F Fuel tank cap N Gear oil drain plug G Seat lock O Gear oil filler plug H Tools...
  • Page 22 P Spark plug Q Engine oil filler cap R Engine oil drain plug...

  • Page 23: Key

    IGNITION SWITCH The ignition switch has three positions: “OFF” POSITION This motorcycle comes equipped with a pair All electrical circuits are cut off. The engine of identical ignition keys. Keep the spare key will not start. The key can be removed. in a safe place.
  • Page 24 Moving the motorcycle ignition switch “OFF” immediately. Ask while the steering is locked can be your authorized Suzuki dealer to inspect hazardous. You could lose your balance the motorcycle for unseen damage. and fall, or you could drop the motorcycle.
  • Page 25 To open the ignition key-hole shutter: V WARNING Key holders made of metal that is big and heavy may disturb riding. Use small key holders made of cloth or leather and check that handling will not be affected. 1. Match the ignition key head to the square hole on the ignition switch.

  • Page 26: Instrument Panel

    ODOMETER 2 INSTRUMENT PANEL The odometer registers the total distance that the motorcycle has been ridden. The odometer ranges from 0 to 99999.9. NOTE: The odometer display returns to 00000.0 when the total distance exceeds 99999.9. FUEL METER 3 The “E” mark indicates the fuel tank is empty or nearly so.
  • Page 27 If the MIL comes “ON”, have your “ “ authorized Suzuki dealer or a qualified mechanic inspect the fuel injection system as soon as possible. NOTE: If the MIL “ “ comes “ON” and blinks quickly, the battery voltage is low.

  • Page 28: Left Handlebar

    LEFT HANDLEBAR NOTICE Do not put objects in front of the head- light or taillight when headlight is turned “ON” and do not cover with clothes when the motorcycle is stopped. This may cause melting of the lens or damage to the object by the heat from the lens.
  • Page 29 V WARNING NOTICE Sticking tape or placing objects in front Failure to use the turn signals and failure of the headlight can obstruct headlight to turn “OFF” the turn signals can be heat radiation. This can result in head- hazardous. Other drivers may misjudge light damage.

  • Page 30: Right Handlebar

    RIGHT HANDLEBAR NOTICE Engaging the starter motor for more than five seconds at a time can damage the starter motor and wiring harness from overheating. Do not engage the starter motor for more than five seconds at a time. If the engine does not start after several attempts check the fuel supply and ignition system.
  • Page 31 Suzuki Easy Start System 1 FRONT BRAKE LEVER 2 The Suzuki Easy Start System permits Apply the front brake by squeezing the front engine starting by simple one-push action brake lever towards the grip. The brake light on the electric starter switch. When the will be lit when the lever is squeezed.

  • Page 32: Fuel Tank Cap

    FUEL TANK CAP Fuel level Filler neck Fuel tank is located under the seat. To open the fuel tank cap, turn it counterclockwise. V WARNING To close the fuel tank cap, align the cap guides with the slots of the filler neck and If you overfill the fuel tank, fuel may turn it clockwise.

  • Page 33: Kick Starter Lever

    KICK STARTER LEVER V WARNING Failure to follow safety precautions when refueling could result in fire or cause you to breathe toxic fumes. Refuel in a well ventilated area. Make sure the engine is turned “OFF” and avoid spilling fuel on a hot engine. Do not smoke, and make sure there are no open flames or sparks in the area.

  • Page 34: Seat Lock And Helmet Holder

    SEAT LOCK AND HELMET HOLDER HELMET HOLDERS SEAT LOCK There are helmet holders under the seat. To use it, open the seat, hook your helmet fastener ring to the holder and refit the seat. To unlock the seat lock, insert the ignition key into the lock and turn it clockwise.

  • Page 35: Front Hook

    FRONT HOOK FRONT RACKS The motorcycle is equipped with a front The motorcycle are equipped with front hook. racks. The hook load capacity is 1.5 kg. The racks total load capacity is 1 kg. To unlock the seat lock, insert the ignition key into the lock and turn it clockwise.

  • Page 36: Trunk

    TRUNK NOTE: • Do not keep low heat-resistant items in The trunk load capacity is 3 kg. Do not allow the trunk since the trunk may get hot. water to get inside the trunk. • Do not keep valuable items in the trunk when leaving the motorcycle unat- tended.

  • Page 37: Stands

    STANDS SIDE STAND This motorcycle is equipped with a center- center stand and side stand. CENTER STAND The motorcycle has a side stand. To place the motorcycle on the side stand, place your right foot on the end of the side stand and push down firmly until the stand pivots fully To place the motorcycle on the center stand, through its arc and comes to rest against its...
  • Page 38 V WARNING Riding with the side stand incompletely retracted can result in an accident when you turn left. Always retract the side stand completely before starting off. NOTICE Park the motorcycle on firm, level ground to help prevent it from falling over.

  • Page 39: Fuel And Engine Oil Recommendation

    FUEL AND ENGINE OIL RECOMMENDATION FUEL ................................3-2 ENGINE OIL ..............................3-3...
  • Page 40 NOTE: FUEL AND ENGINE OIL • To help minimize air pollution, Suzuki RECOMMENDATION recommends that you use oxygenated fuels. FUEL • Be sure that any oxygenated fuel you Use unleaded gasoline with an octane rating use has octane ratings of at least 91 of 91 or higher (Research method).
  • Page 41 Suzuki recommends the use of SAE 10W- Use Suzuki genuine engine oil or equiva- 40 engine oil. If SAE 10W-40 engine oil is lent. If Suzuki genuine engine oil is not avail- not available, select an alternative according able, select a proper engine oil according to to the following chart.
  • Page 42 SUZUKI GENUINE OIL JASO T903 The JASO T903 standard is an index to select engine oils for 4-stroke motorcycle and ATV engines. Motorcycle and ATV engines lubricate clutch and transmission gears with engine oil. JASO T903 specifies performance requirements for motorcycle and ATV clutches and transmissions.
  • Page 43 Energy Conserving Suzuki does not recommend the use of “ENERGY CONSERVING” “RESOURCE CONSERVING” oils. Some engine oils which have an API classification of SH or higher have an “ENERGY CON- SERVING” or “RESOURCE CONSERVING” indication in the API classification donut mark.

  • Page 45: Break-In (Running-In) And Inspection Before Riding

    BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING MAXIMUM THROTTLE OPENING RECOMMENDATION ................. 4-2 VARY THE ENGINE SPEED ........................4-2 BREAKING IN THE NEW TIRES ........................ 4-3 AVOID CONSTANT LOW SPEED ......................4-4 ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING ..............4-4 OBSERVE YOUR FIRST AND MOST CRITICAL SERVICE ..............

  • Page 46: Maximum Throttle Opening Recommendation

    This break-in is to achieve maximum life and aids the mating process of the parts. It is performance from your new Suzuki. The essential that some stress be placed on the following guidelines explain proper break-in engine components during break-in to procedures.

  • Page 47: Breaking In The New Tires

    BREAKING IN THE NEW TIRES V WARNING New tires need proper break-in to assure maximum performance, just as the engine If you operate this motorcycle with does. Wear in the tread surface by gradually improper tires or improper or uneven tire increasing your cornering lean angles over pressure, you may lose control of the the first 160 km before attempting maximum...

  • Page 48: Avoid Constant Low Speed

    AVOID CONSTANT LOW SPEED OBSERVE YOUR FIRST AND MOST Operating the engine at constant low speed CRITICAL SERVICE (light load) can cause parts to glaze and not The 1000 km service is the most important seat in. Allow the engine to accelerate freely service your motorcycle will receive.

  • Page 49: Inspection Before Riding

    INSPECTION BEFORE RIDING Suspensions • Smooth movement Before riding the motorcycle, be sure to 2-17) • No oil leakage check the following items. Never underesti- Fuel Enough fuel for the planned distance mate the importance of these checks. 2-11, of operation 2-13) Perform all of them before riding the motorcycle.
  • Page 50 V WARNING Checking maintenance items when the engine is running can be hazardous. You could be severely injured if your hands or clothing get caught in moving parts. Shut the engine off when performing maintenance checks, except when checking the lights and throttle. V WARNING Failure to inspect your motorcycle before riding and to properly maintain...

  • Page 51: Riding Tips

    RIDING TIPS STARTING THE ENGINE ........................... 5-2 STARTING OFF ............................5-5 STOPPING AND PARKING ........................5-6...
  • Page 52 NOTE: If the electric starter switch or kick RIDING TIPS lever is operated with the throttle grip turned about 2/3 or more, the fuel injection and STARTING THE ENGINE igniion systems are disabled to prevent Sit on the motorcycle and retract the side starting.
  • Page 53 Suzuki Easy Start System When the Engine is Cold: The Suzuki Easy Start System permits 1. Check that the throttle grip turns from engine starting by simple one-push action the fully closed position to the fully on the electric starter switch. When the...
  • Page 54 When the Engine is Warm: V WARNING 1. Check that the throttle grip turns from the fully closed position to the fully Exhaust gas contains carbon monoxide, opened position smoothly, and returns to a dangerous gas that is difficult to defect the fully closed position smoothly when because it is colorless and odorless.
  • Page 55 STARTING OFF V WARNING Close the throttle and apply the brake when taking the motorcycle off the center stand. If you remove even one hand or foot from Open the throttle grip toward you and the the motorcycle you can reduce your motorcycle will start moving forward.
  • Page 56 STOPPING AND PARKING V WARNING 1. Turn the throttle grip away from you to close the throttle completely. Hard braking on wet, loose, rough or 2. Apply the front and rear brakes evenly other slippery surfaces can cause wheel and at the same time. skid and loss of control.
  • Page 57 V CAUTION NOTICE Holding the motorcycle stopped with A hot muffler can cause severe burns. throttle operation on inclines can The muffler will be hot enough to cause damage the motorcycle’s clutch. burns for some time after stopping the engine. Use the brakes when stopping the motorcycle on inclines.

  • Page 59: Inspection And Maintenance

    INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE ........................6-2 TOOLS ................................ 6-6 LUBRICATION POINTS ..........................6-6 BATTERY ..............................6-7 SPARK PLUG ............................6-12 AIR CLEANER ............................6-16 IDLE SPEED ADJUSTMENT........................6-19 THROTTLE CABLE PLAY ........................6-20 FUEL HOSE .............................. 6-21 COOLING FAN FILTER..........................6-22 ENGINE OIL ..............................

  • Page 60: Maintenance Schedule

    If you are not sure how to do any of the maintenance section. Your Suzuki dealer jobs, ask your Suzuki dealer to do the can provide you with further guidelines. maintenance. Steering components, suspensions and wheel components are key items and require very special and careful servicing.
  • Page 61 Breathing carbon monoxide can cause When replacing parts on your vehicle, death or severe injury. use only Suzuki Genuine Parts or their Never start the engine or let it run equivalent. indoors where there is little or no ventilation.
  • Page 62 MAINTENANCE CHART Interval: This interval should be judged by odometer reading or months, whichever comes first. Interval 1000 4000 8000 12000 16000 20000 Item Months Air cleaner element ( 6-16) Replace every 12,000 km *Exhaust pipe bolts and muffler mounting bolts *Valve clearance Sparkplug ( 6-12)
  • Page 63 Interval 1000 4000 8000 12000 16000 20000 Item Months *Brakes ( 6-32) Replace if necessary Brake fluid ( 6-33) Replace every 2 years Brake hose ( 6-32) Replace every 4 years Tires ( 6-39) *Steering *Front fork *Rear suspension *Chassis nuts and bolts Lubricate every 1000km Lubrication ( 6-7)

  • Page 64: Tools

    TOOLS LUBRICATION POINTS To assist you in the performance of periodic Proper lubrication is important for safe riding maintenance, a tool kit is supplied and is and smooth, long life of each working part of located under the seat. your motorcycle. It is a good practice to lubricate the motorcycle after a long rough ride or after it gets wet in the rain or motorcycle washing .

  • Page 65: Battery

    BATTERY The battery is a sealed type battery and requires no maintenance. Have your dealer check battery’s state charge periodically. Recharge if open circuit voltage is less than 12.4V. The standard charging rate is 0.3A × 5 to 10 hours and the maximum rate is 3A ×...
  • Page 66 V WARNING V WARNING Battery posts, terminals and related Batteries produce flammable hydrogen accessories contain lead and lead gas which can explode if exposed to compounds. Lead is harmful to your flames or sparks. health if it gets into your blood stream. Keep flames and sparks away from the Wash hands after handling any parts battery.
  • Page 67 BATTERY REMOVAL 5. Disconnect the NEGATIVE (-) terminal To remove the battery, follow procedure below: 6. Remove cap. Disconnect positive (+) terminal 3. 1. Place the motorcycle on the center 7. Remove the batteryl 4. stand. 2. Open the seat by referring to the SEAT LOCK AND HELMET HOLDERS section.
  • Page 68 BATTERY INSTALLATION V CAUTION To install the battery: 1. Install the battery in the reverse order of To prevent spark when disconnecting removal. and connecting battery terminals follow 2. Connect the battery terminals securely. the procedure below: • When disconnecting battery terminals V CAUTION remember to disconnect negative (-) terminal first before the positive (+)
  • Page 69 Used battery must be disposed or about disposing or recycling of the used bat- recycled according to the local law and tery, consult your SUZUKI dealer. must not be discarded with ordinary household waste. The recycling of materials will help to conserve natural resources.

  • Page 70: Spark Plug

    The crossed-out wheeled bin symbol A SPARK PLUG located on the battery label indicates that Remove the carbon deposits periodically used battery should be collected separately from the spark plug with a piece of hard wire from ordinary household waste. or pin.
  • Page 71 Use one of the spark plugs listed or its very light brown in color. If the spark plug is equivalent. Consult your Suzuki dealer if very white or glazed appearing, it has been you are not sure which spark plug is operating much too hot.
  • Page 72 SPARK PLUG REMOVAL 2. Pull the front frame cover1 and slide the To remove the spark plug, follow the front frame cover in a direction with an procedure below: arrow to remove it. 1. Remove the screws and fasteners. 3. Disconnect the spark plug cap. 4.
  • Page 73 SPARK PLUG INSTALLATION Carefully turn the spark plug by hand into the threads until it is finger tight. If the spark plug is new, tighten it with a wrench about 1/2 turn past finger tight. If you are reusing the old spark plug, tighten it with wrench about 1/8 turn past finger tight.

  • Page 74: Air Cleaner

    AIR CLEANER V CAUTION If the elements have become clogged with dust, intake resistance will increase with a resultant decrease in power output and an Failure to inspect the air cleaner element increase in fuel consumption. frequently if the vehicle is used in dusty, wet, or muddy conditions can damage If you use your motorcycle under normal your motorcycle.
  • Page 75 3. Remove the air cleaner element 2. AIR CLEANER REMOVAL AND CLEANING Follow the procedure below to remove the air cleaner element. 1. Place the motorcycle on the center stand. 2. Remove the screws and air cleaner cap 1. 4. Inspect the air cleaner element condi- tion.
  • Page 76 V CAUTION V CAUTION A torn air cleaner element will allow dirt Failure to position the air cleaner to enter the engine and can damage the element properly can allow dirt to engine. bypass the air cleaner element. This will cause engine damage.

  • Page 77: Idle Speed Adjustment

    Air cleaner drain plugs IDLE SPEED ADJUSTMENT Remove the plugs and drain water and oil at Follow the procedure below to adjust the the periodic maintenance interval. The throttle stop screw. air cleaner drain plugs are located beneath 1. Start up the engine and let the engine the air cleaner box..

  • Page 78: Throttle Cable Play

    NOTE: If you have a tachometer, you can do this adjustment by referring to the proce- dures described. If you do not have one, ask your Suzuki dealer or a qualified mechanic to perform this adjustment. THROTTLE CABLE PLAY Measure the throttle cable play by turning the throttle grip.

  • Page 79: Fuel Hose

    FUEL HOSE V WARNING The fuel hose is located under the seat and behind the front frame cover. Inspect the Inadequate throttle cable play can cause fuel hose for damage and fuel leakage. If engine speed to rise suddenly when you any defects are found, the fuel hose must be turn the handle bars.

  • Page 80: Cooling Fan Filter

    COOLING FAN FILTER The cooling fan filter is located on the left side of crankcase assembly. Clean the cooling fan filter every 4000 km. Follow the procedure below to remove the cooling fan filter. 1. Remove the bolts 1 and cooling fan filter box assembly 2.
  • Page 81 2. Remove the screw. Cooling Fan Drain Plugs Remove the plugs and drain water at the periodic maintenance interval. The cooling fan drain plugs are located beneath the clutch cover. 3. Unhook the hook and cooling fan filter box cap 3. 4.

  • Page 82: Engine Oil

    ENGINE OIL The oil level inspection should be performed under the following conditions: Long engine life depends much on the selection of a quality oil and the periodic 1. Support the motorcycle with the center changing of the engine oil. Daily engine oil stand on a flat, level ground.
  • Page 83 6. Pull out the oil dipstick and check the oil ENGINE OIL CHANGE level. Change the engine oil and engine oil filter at 7. Refit the oil dipstick. the scheduled time. The engine oil should be changed when the engine is warm so that the engine oil will drain thoroughly from the engine.
  • Page 84 3. Place a drain pan under the plug 2. V WARNING Children and pets may be harmed by swallowing new or used oil. Repeated, prolonged contact with used engine oil may cause skin cancer. Brief contact with oil may irritate skin. Keep new and used oil and used oil filters away from children and pets.
  • Page 85 ENGINE OIL FILTER CHANGE V CAUTION 5. Remove the bolts 3 holding the filter cap 4 in place. Turning the engine while draining the engine oil will cause oil film shortage and adversely affect the engine. Do not use the electric starter switch during engine oil replacement work.
  • Page 86 Insert the open end of the new oil filter element into the engine. V CAUTION Failure to use an oil filter with the correct design can damage your motorcycle’s engine. Be sure to use a genuine SUZUKI oil filter or an equivalent one designed for your motorcycle. 6-28...
  • Page 87 8. Before returning the filter cap 4, be sure Oil strainer cleaning to check that the engine oil filter spring 7 and the o-ring 8 are installed correctly. NOTE: Use new o-rings 6 and 8 each time the engine oil filter element is replaced. 10.
  • Page 88 11. Carefully use an air hose to blow the NOTE: Insert a new “O” ring each time the contamination from the oil strainer. engine oil is replaced. 13. Replace the drain plug and tighten it securely with a torque wrench. Pour fresh through filler...

  • Page 89: Gear Oil

    The procedure is as follows: Engine damage may occur if you use oil 1. Support the motorcycle with the center that does not meet Suzuki’s specifica- stand on a flat, level ground. tions. 2. Remove the oil filler plug 1.

  • Page 90: Brakes

    The brakes should may cause skin cancer. Brief contact be inspected at periodic inspection by your with oil may irritate skin. authorized Suzuki dealer. Keep new and used oil and used oil filters away from children and pets. To V WARNING...
  • Page 91 BRAKE HOSE INSPECTION Inspect the brake hoses and hose joints for cracks, damage or brake fluid leakage. If any defects are found, ask your Suzuki dealer to replace the brake hose with a new one. LOWER...
  • Page 92 V WARNING V WARNING Brake fluid will gradually absorb mois- Brake fluid is harmful or fatal if ture through the brake hoses. Brake swallowed, and harmful if it comes in fluid with high water content lowers the contact with skin or eyes. Solution can boiling point and can cause brake be poisonous to animals.
  • Page 93 Suzuki dealer or a qualified service mechanic. If you need to replace brake pads, have your Suzuki dealer do this work. Inspect and maintain the brake pads as recom- mended. NOTE: After replacing either the front brake pads, the front brake lever must be pumped several times.
  • Page 94 REAR BRAKE LEVER PLAY V WARNING ADJUSTMENT The rear brake lever free play position must After brake system repair or brake pad be properly adjusted at all times. The brake replacement, you may get poor braking lever free play should between performance which could result in an 15 - 25 mm.
  • Page 95 To adjust the brake lever to the specified V WARNING free play, turn the rear brake adjusting nut 1 clockwise or counterclockwise to • Too much play in the rear brake pedal decrease or increase the distance. can cause poor braking performance and may lead to an accident.
  • Page 96 BRAKE LINING WEAR LIMIT While fully applying the rear brake lever, The motorcycle is equipped with a brake check to see the extension line of the index mark 1. lining wear limit indicator on the rear brakes. Inspection procedure as follows: If index mark 1 coincides within the •...

  • Page 97: Tires

    TIRES V WARNING V WARNING • Inspect brake shoe wear before each use. Ask your Suzuki dealer or The tires on your motorcycle form the qualified mechanic to replace brake crucial link between your motorcycle shoes if they are worn to the limit.
  • Page 98 TIRE PRESSURE AND LOADING V WARNING Proper tire pressure and proper tire loading are important factors. Overloading your tires Failure to perform break-in of the tires can lead to tire failure and loss of control. could cause tire slip and loss of control Check tire pressure each day before you which could result in an accident.
  • Page 99 TIRE CONDITION AND TYPE Proper tire condition and proper tire type affect motorcycle performance. Cuts or cracks in the tires can lead to tire failure and loss of motorcycle control. Worn tires are susceptible to puncture failures and subse- quent loss of motorcycle control. Tire wear also affects the tire profile changing motorcycle handling characteristics.

  • Page 100: Light Bulb Replacement

    V CAUTION • Ask your SUZUKI dealer or qualified mechanic to perform tire repair and Failure to use a light bulb with the replacement because proper tools and correct wattage rating can overload the experience are required.
  • Page 101 HEADLIGHT, FRONT TURN SIGNAL 1. Remove the screws. LIGHT AND POSITION LIGHT To replace the headlight bulb, front turn signal light bulb and position light bulb, follow the procedure below: 6-43...
  • Page 102 2. Unhook the hooks. Remove the head- Headlight light cover with the headlight assembly. 1. Remove the rubber cap 1. 6-44...
  • Page 103 2. Push in on the socket 2 twisting it 4. Fit the new bulb. clockwise, and pull it out. 5. To reinstall the headlight, reverse the sequence described above. V CAUTION The headlight bulb’s life may be shortened by oil from your fingers if you touch it.
  • Page 104 Front turn signal light Position light 1. Turn the socket counterclockwise and 1. Turn the socket counterclockwise and remove it. remove it. 2. Pull off the bulb from the socket. 2. Pull off the bulb from the socket. 6-46...
  • Page 105 HEADLIGHT BEAM ADJUSTMENT REAR TURN SIGNAL LIGHT / The headlight beam can be adjusted up and BRAKE LIGHT / TAIL LIGHT down if necessary. Loosen the headlight Rear Turn signal light adjustment bolt, and move the headlight up 1. Remove the screws and take off the or down as required.
  • Page 106 2. Remove the screws. 4. Pull off the bulb from the socket. 3. Unhook the hooks and take off the lens 2. Widen the covers when removing and replacing the lens to avoid scratch- ing on the lens. 6-48...
  • Page 107 Brake light / Tail light 7. To fit the replacement bulb, push it in 5. Take off the lens 3. and turn it to the right while pushing. V CAUTION Overtightening screws when reinstalling the lens may cause the lens to crack.

  • Page 108: Fuse

    If a blown fuse is found then the cause of electrical problem must be inspected and repaired before replacing the blown fuse with a new one. Consult your Suzuki dealer for the electrical system check and repair. The fuse is located beside the battery. The 15A fuse is equipped.

  • Page 109: Catalytic Converter

    Have your motorcycle inspected However, it is very important to keep the immediately by your Suzuki dealer. engine properly tuned. Engine misfiring, which can result from an improperly tuned engine, cause overheating of the catalyst.
  • Page 110 V CAUTION V WARNING Improper motorcycle operation may Catalytic converters becomes very hot cause catalyst other engine after motorcycle use. component damage. If you park or operate the motorcycle in The following precautions should be areas where combustible materials such observed to avoid damage to the as dry grass or leaves may come in catalyst or other related components.
  • Page 111 • Do not try to start the engine by pushing the motorcycle or by coasting down a hill. • Do not idle the engine with any spark plug wires disconnected or removed, such as during diagnostic testing. • Do not idle the motorcycle for prolonged periods if idling seems rough or there are other malfunctions.

  • Page 113: Troubleshooting

    TROUBLESHOOTING IGNITION SYSTEM CHECK ........................7-2 FUEL SUPPLY CHECK ..........................7-3 ENGINE STALLING ............................ 7-3...
  • Page 114 “ON” at all, perform the following inspections to position. If the ignition system is determine the cause. operating properly, a blue spark should jump across the spark plug gap. If there is no spark, consult your Suzuki dealer for repairs.
  • Page 115 Performing the spark test improperly Suzuki dealer. Refer to the “INSTRUMENT can be hazardous. You could get a high PANEL” section for an explanation of voltage electrical shock if you are not malfunction indicator light.

  • Page 117: Storage Procedure And Motorcycle Cleaning

    STORAGE PROCEDURE AND MOTORCYCLE CLEANING STORAGE PROCEDURE ........................... 8-2 PROCEDURE DURING STORAGE ......................8-3 PROCEDURE FOR RETURNING TO SERVICE ..................8-3 CORROSION PREVENTION ........................8-4 MOTORCYCLE CLEANING ........................8-5 INSPECTION AFTER CLEANING ......................8-8...

  • Page 118: Storage Procedure

    For this reason, Suzuki BATTERY recommends that you trust this maintenance 1. Remove the battery from the motorcycle. work to your Suzuki dealer. If you need to 2. Clean the outside of the battery with a service the motorcycle for storage yourself, mild...

  • Page 119: Procedure During Storage

    TIRE PROCEDURE FOR RETURNING TO Inflate the tires to the normal specifications. SERVICE 1. Clean the entire motorcycle. EXTERNAL 2. Reinstall the battery by referring to the • Spray all vinyl and rubber parts with BATTERY section. rubber preservative. 3. Adjust the pressure of tires as described •...

  • Page 120: Corrosion Prevention

    Should you find any chips or scratches in the paint, touch them up immediately to prevent corrosion from starting. If the chips or scratches have gone through to the bare metal, have a Suzuki dealer make the repair.

  • Page 121: Motorcycle Cleaning

    NOTE: Clean the motorcycle immediately pollution reaching the surface. Your after riding on road salt or riding along coast Suzuki dealer can help you select the with cool water. Be sure to use cool water right cover for your motorcycle.
  • Page 122 NOTE: Avoid spraying or allowing water to 3. Once the dirt has been completely flow over the following places: removed, rinse off the detergent with • Ignition switch running water. • Spark plug 4. After rinsing, wipe off the motorcycle •...
  • Page 123 WAXING THE MOTORCYCLE NOTICE After washing the motorcycle, waxing and polishing are recommended to further Cleaning your motorcycle with any protect and beautify the paint. alkaline or strong acid cleaner, gasoline, • Only use waxes and polishes of good brake fluid, or any other solvent will quality.

  • Page 124: Inspection After Cleaning

    INSPECTION AFTER CLEANING For extended life of your motorcycle, lubricate according “LUBRICATION POINTS” section. V WARNING Operating the motorcycle with wet brakes can be hazardous. Wet brakes may not provide as much stopping power as dry brakes. This could lead to an accident.

  • Page 126: Specifications

    SPECIFICATIONS DIMENSIONS AND CURB MASS Overall length ............... 1890 mm Overall width................. 675 mm Overall height ............... 1045 mm Wheelbase ................1260 mm Ground clearance..............150 mm Seat height ................750 mm Curb mass ................93 kg ENGINE Type ..................Four-stroke, air-cooled, SOHC Number of cylinder ...............
  • Page 127 DRIVE TRAIN Clutch ................... Dry shoe, automatic, centrifugal type Transmission ................ CVT Gearshift pattern..............Automatic Primary reduction ratio ............3.666 Final reduction ratio.............. 9.942 (44/16 x 47/13) Drive system................. V-belt drive CHASSIS Front suspension..............Telescopic, coil spring, oil damped Rear suspension ..............Swingarm type, coil spring, oil damped Front fork stroke ..............
  • Page 128 ELECTRICAL Ignition type ................Electronic ignition (Transistorized) Spark plug ................NGK: CPR7EA-9, ND : U22EPR9 Battery .................. 12V 10.8 kC (3.0 Ah)/10HR Generator ................Single-phase AC generator Main fuse................15A Headlight ................12V 32/32W Position light ................. 12V 3.4W Brake light/Taillight ............... 12V 18/5W Turn signal light ..............

  • Page 130: Index

    INDEX ACCESSORY USE AND MOTORCYCLE FRONT HOOK.......... 2-17 LOADING............1-2 FRONT RACKS........2-17 AIR CLEANER..........6-16 FUEL ............3-2 FUEL HOSE ..........6-21 FUEL SUPPLY CHECK......7-3 FUEL TANK CAP ........2-14 BATTERY ...........6-7 FUSE ............6-50 BRAKES ...........6-32 BREAK-IN (RUNNING-IN)......4-2 GEAR OIL..........6-31 CATALYTIC CONVERTER ......6-51 COOLING FAN FILTER......6-22 CORROSION PREVENTION .....8-4...
  • Page 131 KEY.............2-5 PROCEDURE FOR RETURNING KICK STARTER LEVER......2-14 TO SERVICE..........8-3 RIGHT HANDLEBAR ....... 2-12 LABELS ............1-8 LEFT HANDLEBAR ........2-10 LIGHT BULB REPLACEMENT....6-42 LOCATION OF PARTS ......2-2 LUBRICATION POINTS ......6-6 MAINTENANCE SCHEDULE .....6-2 MODIFICATION..........1-5 MOTORCYCLE CLEANING .......8-5 OXYGENATED FUEL RECOMMENDATION.........3-2...
  • Page 132 SAFE RIDING RECOMMENDATION VARY THE ENGINE SPEED...... 4-2 FOR MOTORCYCLE RIDERS ....1-5 SEAT LOCK AND HELMET HOLDER ..2-16 SERIAL NUMBER LOCATION ....1-9 SPARK PLUG...........6-12 STANDS ...........2-19 STARTING OFF .........5-5 STARTING THE ENGINE......5-2 STOPPING AND PARKING .......5-6 STORAGE PROCEDURE ......8-2 THROTTLE CABLE PLAY......6-20 TIRES ............6-39 TOOLS............6-6 TRUNK .............2-18...
  • Page 134 FOR ALL MODELS 24 months or 20,000km rized by Suzuki. whichever comes first • Units damaged by use of parts other than Suzuki Genuine Parts. EXPENDABLE PARTS NOT • Damages caused by users negligence COVERED BY WARRANTY or abuse. •...
  • Page 135 SERVICE RECORD Reliability and performance depend on the special care and maintenance of your motorcycle. Visit your dealers for Periodic Maintenance Service when your motorcycle has reached the specified number of month/s or kilometer reading (whichever comes first) as shown below. Owner’s Dealer Name...
  • Page 136 4th Month (4,000 km) Service Service Date Km Reading JO No. Servicing Dealer / Address Mechanic Name / Customer Signature Name / Signature Replaced Oil? Replaced If YES what Oil filter? oil brand? 8th Month (8,000 km) Service Service Date Km Reading JO No.
  • Page 137 16th Month (16,000 km) Service Service Date Km Reading JO No. Servicing Dealer / Address Mechanic Name / Customer Signature Name / Signature Replaced Oil? Replaced If YES what Oil filter? oil brand? 24th Month (20,000 km) Service Service Date Km Reading JO No.
  • Page 138 REPAIR AND INSPECTION RECORD (To be filled up by Suzuki dealer’s mechanic.) Repair Repair Description Servicing Dealer Mechanic Name Repair Date dd/mo/yr Order No. Reading...
  • Page 139 SUZUKI PHILIPPINES, INCORPORATED 126 Progress Avenue, Carmelray Industrial Park 1, Carmeltown, Canlubang, Calamba City 4028, Laguna WEBSITE: http://www.suzuki.com.ph Part No. 99011C01K71L31A December 2021 Printed in the Philippines...

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