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The personal safety of the rider your new motorcycle. Suzuki parts are manu- factured of high quality materials, and may be involved. Disregarding this machined parts are finished to close information could result in injury tolerances.
By following these instructions explicitly you will ensure a long trouble free operating life for FUEL, ENGINE OIL AND COOLANT RECOMMENDATIONS your motorcycle. Your Suzuki dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment.
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8 WARNING • Inspect for proper ground clearance and accessories. conditions. It is not possible for Suzuki to test bank angle. An improperly mounted load each accessory on the market or Exceeding a maximum loading could critically reduce these two safety •...
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Consult within them will help you avoid accidents. Turn on the headlight and taillight every time your SUZUKI dealer if you have any even on a bright, sunny day to attract driver’s question. attention. Do not ride in another driver’s blind...
The frame and/or engine serial numbers are SERIAL NUMBER LOCATION CONTROLS used to register the motorcycle. They are also used to assist your dealer when ordering parts or referring to special service informa- LOCATION OF PARTS tion. ○ ○ ○ ○...
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CONTROLS LOCATION OF PARTS FW110D/SC FW110D/SC 8 Air cleaner F Center stand 9 Helmet holders G Kick starter lever 1 Left handlebar switches 5 Throttle grip 0 Battery, tools and fuse H Engine oil filler cap 2 Choke lever 6 Front brake lever A Passenger footrest I Throttle stop screw 3 Instrument panel...
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IGNITION SWITCH Your motorcycle ignition keys are stamped with an identifying number. This number is This motorcycle comes equipped with a pair The ignition switch has 3 positions: used when making replacement keys. of identical ignition keys. Keep the spare key Please write your key number in the box in a safe place.
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INSTRUMENT PANEL LEFT HANDLEBAR FUEL GAUGE “ ” 3 8 WARNING The fuel gauge indicates the amount of fuel Moving the motorcycle while the remaining in the fuel tank. The “E” mark indicates the fuel tank is empty or nearly so. steering is locked can be hazardous.
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TURN SIGNAL INDICATOR LIGHT “” 2 CHOKE LEVER 3 CAUTION Moving the switch to the “” position will The carburetor is equipped with a choke flash the left turn signals. Moving the switch system to provide easy starting when the Holding the dimmer switch between to the “”...
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RIGHT HANDLEBAR LIGHT SWITCH 3 FUEL TANK CAP ON “ ”position Headlight and taillight come on. OFF “ ”position All light go off. THROTTLE GRIP 4 Engine speed is controlled by the position of the throttle grip. Turn it toward you to increase engine speed.
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KICK STARTER LEVER GEARSHIFT LEVER 8 WARNING Fuel and fuel vapor are highly flammable and toxic. You can be burned or poisoned when refueling. • Stop the engine and keep flames, sparks and heat sources away. • Refuel only outdoors or in a well ventilated area.
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REAR BRAKE PEDAL SEAT LOCK AND HELMET HOLDERS HELMET HOLDERS LUGGAGE BOX The luggage box load capacity is 5 kg. Do SEAT LOCK not allow water to get inside the luggage box. NOTE: Do not keep any low heat-resistant items •...
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SIDE STAND 2 STANDS 8 WARNING To place the motorcycle on the side stand, This motorcycle is equipped with a center place your right foot on the end of the side Riding with the side stand stand and side stand. stand and push down firmly until the stand incompletely retracted can result pivots fully through its arc and comes to rest...
NOTE: SAE Engine Oil Viscosity FUEL, ENGINE OIL AND ENGINE OIL To help minimize air pollution, SUZUKI • COOLANT RECOMMENDATIONS Oil quality is a major contributor to your SUZUKI recommends the use of Suzuki recommends that you use oxygenated engine’s performance and life. Always select...
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Suzuki Genuine Oil JASO T903 Energy Conserving The JASO T903 standard is an index to SUZUKI does not recommend the use of API from SH to SM API SN or higher select engine oils for 4-stroke motorcycle “ENERGY CONSERVING” oils. Some engine and ATV engines.
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Do not, performance from your new Suzuki. The however, use full throttle for the first 1,600 Use extra care when riding on new Less than following...
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OBSERVE YOUR FIRST AND INSPECTION BEFORE RIDING 8 WARNING WHAT TO CHECK FOR: MOST CRITICAL SERVICE CHECK PRE-RIDE CHECK ITEMS Using worn, improperly inflated, or Steering • Smoothness The first 1000 km service is the most • No restriction of movement important service your motorcycle will incorrect tires will reduce stability Before riding the motorcycle, be sure to check...
RIDING TIPS Throttle grip • Correct cable play • Smooth operation and positive (6-19) return of the throttle grip to the closed position STARTING THE ENGINE ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○...
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“ON” position. conditions are not indicated on the 4. Return the choke lever all the way to the Only run the engine outdoors indicator, consult your Suzuki dealer disengaged position. 8 WARNING where there is fresh air.
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STARTING OFF RIDING ON HILLS 8 WARNING 8 WARNING • 1. Warm up the engine in Neutral gear . When climbing steep hills, the motorcycle It will be hazardous to operate position. Sudden side winds, which can occur may begin to slow down and show lack of 2.
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USING THE TRANSMISSION STOPPING AND PARKING 8 WARNING CAUTION 1. Turn the throttle grip away from yourself The transmission is provided to keep the Downshifting when engine speed is Revving the engine into the red zone to close the throttle completely. engine operating smoothly in its normal 2.
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8 WARNING 8 WARNING 8 WARNING Hard braking on wet, loose, rough, or Following another vehicle too closely Inexperienced riders tend not to use the front brake. This can cause other slippery surfaces can cause can lead to a collision. As vehicle excessive stopping distance and wheel skid and loss of control.
Your an asterisk (*). You may perform Using poor quality replacement parts Suzuki dealer can provide you with further the unmarked maintenance items can cause your motorcycle to wear guidelines. Steering...
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MAINTENANCE CHART Interval: This interval should be judged by odometer reading or months, whichever comes first. Interval 1000 4000 8000 12000 16000 20000 Interval 1000 4000 8000 12000 16000 20000 Item Months Item Months Battery Drive chain Clean and lubricate every 1000km *Cylinder head nuts, cylinder nuts, exhaust pipe and muffler Brakes bolts and nut...
LUBRICATION POINTS TOOLS CAUTION Proper lubrication is important for smooth and The tool kit is provided with your motorcycle..Motor oil ˘ long life of each working part of your Lubricating electrical switches can It is located inside the battery box..Grease ¯...
BATTERY Battery removal: 8 WARNING 8 WARNING To remove the battery, follow the procedure This battery is a sealed type battery and below: requires no maintenance. Have your dealer Battery posts, terminals, and related Wiping the battery with a dry cloth can check the battery’s state of change accessories contain lead and lead cause a static electricity spark, which...
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Reversing the battery lead wires can detailed information about disposing or CAUTION damage the charging system and the recycling of the used battery, consult your SUZUKI dealer. battery. Exceeding the standard charging rate NOTE: for the motorcycle battery can shorten The red lead must go to the .
SPARK PLUG SPARK PLUG INSPECTION 8 WARNING SPARK PLUG REMOVAL Batteries contain toxic substances Remove the spark plug cap and remove the including sulfuric acid and lead. They spark plug using a spark plug wrench. could have potential negative consequences for the environment and human health.
Use one of the spark plugs listed or if dirt enters the engine due to running procedure. their equivalent. Consult your Suzuki the engine without the air cleaner DENSO REMARKS dealer if you are not sure which element.
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3. Remove the air cleaner element 2. Air cleaner element removal and cleaning 4. Carefully use an air hose to blow the dust 8 WARNING from the air cleaner element. 1. Place the motorcycle on the center stand. Operating the engine without the air 2.
Air cleaner Drain Plugs CARBURETOR THROTTLE CABLE PLAY CAUTION Measure the throttle cable play by turning The carburetor is factory set for the best Failure to inspect the air cleaner the throttle grip. The throttle grip should have carburetion. Do not attempt to alter its setting. 2.0 - 4.0 mm play.
ENGINE OIL FUEL HOSE 8 WARNING 1. Open the seat by referring to the SEAT 3. Inspect the fuel hose for damage and fuel Long engine life depends much on the LOCK AND HELMET HOLDERS section. Inadequate throttle cable play can leakage.
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4. Remove the drain plug 2 and and drain 6. Remove the three bolts 3 holding the filter OIL LEVEL CHECK PROCEDURE ENGINE OIL AND FILTER CHANGE cap 4 in place. Check the engine oil level with the engine out the engine oil. The engine oil should be changed when the oil dipstick.
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Brief contact with used oil or can cause engine damage. solvent may irritate skin. Use a genuine SUZUKI oil filter or an equivalent designed for your • Keep new and used oil and solvent NOTE: Insert a new “O” ring each time the motorcycle.
If you find anything wrong with the drive chain accident. condition or adjustment, correct the problem of rotation. if you know how. If necessary, consult your authorized Suzuki dealer. Inspect, adjust, and maintain the chain Turning direction properly before each ride, according to this section.
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A hot muffler can burn you. The muffler 15- 25 mm directions: allowing it to dry, oil the links with Suzuki will be hot enough to burn you for some 1. Place the motorcycle on the center stand. chain lube or an equivalent chain time after stopping the engine.
Turning the adjuster 1 the lever is lightly pulled in towards the inspection by your authorized Suzuki dealer. accident. throttle grip. Check the play every time before clockwise will decrease the play.
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Range 3. If the extension line is beyond the range as shown in the Fig. B have the brake shoe assembly replaced by your Suzuki dealer to ensure safe operation. Fig.B The extension line of the index mark is out of the range.
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Loosened and overtightend spoke nipples may cause unequal tension of spokes and may result in distortion of the wheel rim. Contact your Suzuki dealer for this service to be performed. 6-34 6-35...
TIRES TIRE PRESSURE AND LOADING TIRE CONDITION AND TYPE Proper tire pressure and proper tire loading 8 WARNING 8 WARNING are important factors. Overloading your tires can lead to tire failure and loss of motorcycle Failure to follow these warnings may Failure to perform break-in of the tires control.
LEO - L201N LEO - L201N TYPE 70/90-17M/C 38P 80/90-17M/C 44P SIZE system damage or shorten bulb life. • Ask your SUZUKI dealer or LOAD SOLO RIDING DUAL RIDING SOLO RIDING DUAL RIDING COLD TIRE kgf /...
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Headlight bulb replacement 5. Pull out the bulb 2. 3. Remove the headlight assembly with the CAUTION headlight cover. 6. Fit the new bulb. To replace the headlight bulb, follow the Oil from your skin may damage the procedure below: headlight bulb or shorten its life.
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Front turn signal light bulb replacement 2. Remove the screws. 4. Pull off the bulb from the socket. 5. Fit the new bulb. To replace the headlight bulb, follow the procedure below: 1. Remove the screws. 6. To reinstall the front turn signal light, reverse the sequence described above.
If the new fuse blows in a short time, consult 3. Fit the new bulbcsignal light bulb. your Suzuki dealer or qualified 4. Push in on the brake light / tail light bulb mechanic immediately.
CATALYTIC CONVERTER CAUTION CAUTION CAUTION This motorcycle is equipped with catalytic • Improper motorcycle operation can Do not try to start the engine by If you park or operate the motorcycle converter. The purpose of the catalytic cause catalyst or other motorcycle pushing the motorcycle or by coasting in areas where there are combustible converter is to minimize the amount of...
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Failure to troubleshoot a problem • Stop the engine and keep flames, the carburetor from the fuel valve. there is no spark, consult your Suzuki correctly can damage your sparks, and heat sources away. a. Loosen the drain screw located under dealer for repairs.
1. Check the fuel supply in the fuel tank. procedure with the cleaned spark plug or 2. Check the ignition system for intermittent a new one. spark. 4. If there is still no spark, consult your Suzuki 3. Check the idle speed. MOTORCYCLE CLEANING dealer for repairs. ○...
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NOTE: Avoid spraying or allowing water to Waxing the Motorcycle MOTORCYCLE CLEANING 3. Once the dirt have been completely flow over the following places: removed, rinse off the detergent with After washing the motorcycle, waxing and AND STORAGE PROCEDURE running water. polishing are recommended to further protect •...
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Suzuki recommends that you trust 3. Cover the air cleaner intake and the this maintenance work to your Suzuki dealer. Wet brakes can cause poor braking muffler outlet with oily rags to prevent 2. Clean the outside of the battery with a mild...
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Should you find any chips or scratches in the paint, touch them up immediately to prevent corrosion from starting. If the chips or scratches have gone through to the bare metal, have a Suzuki dealer make the repair.
Stroke ........... 55.2 mm amount of dust and air pollution reaching Displacement ........112.7 cm the surface. Your Suzuki dealer can help Corrected compression ratio ....9.5 : 1 you select the right cover for your Deni VM 22 Carburetor ..........
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DRIVE TRAIN ELECTRICAL gnition type .......... Electronic ignition (CDI) Clutch ........... Wet type, automatic centrifugal type Transmission ........4-speed constant mesh Spark plug ..........NGK C6HSA, ND U20FS-U Gearshift pattern ......... All down Battery ..........12V 12.6 kC(3.5 Ah)/10HR Primary reduction ratio ......3.409 (75/22) Generator ..........
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INDEX FUEL HOSE 6-20 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ACCESSORY INSTALLATION AND FUEL SYSTEM CHECK ○ ○ ○ ○ ○ ○ 2-11 PRECAUTION SAFETY TIPS FUEL TANK CAP ○ ○ ○ ○ ○ ○...
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LEFT HANDLEBAR SAFETY RIDING RECOMMENDATIONS FOR ○ ○ ○ ○ ○ ○ ○ ○ LIGHT BULB REPLACEMENT 6-39 MOTORCYCLE RIDERS ○ ○ ○ ○ ○ ○ ○ ○ LOCATION OF PARTS SERIAL NUMBER LOCATION ○ ○ ○ ○ ○ ○ ○...
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24 months or 20,000km rized by Suzuki. Owner’s Dealer whichever comes first Name Name • Units damaged by use of parts other than Suzuki Genuine Parts. Address Address EXPENDABLE PARTS NOT • Damages caused by users negligence Model Color Date Purchased COVERED BY WARRANTY or abuse.
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4th Month (4,000 km) Service 16th Month (16,000 km) Service Service Date Km Reading JO No. Service Date Km Reading JO No. Servicing Servicing Dealer / Address Dealer / Address Mechanic Name / Customer Mechanic Name / Customer Signature Name / Signature Name / Signature...
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REPAIR AND INSPECTION RECORD (To be filled up by Suzuki dealer’s mechanic.) Repair Repair Description Servicing Dealer Mechanic Name Repair Date dd/mo/yr Order No. Reading...
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SUZUKI PHILIPPINES, INCORPORATED 126 Progress Avenue, Carmelray Industrial Park 1, Carmeltown, Canlubang, Calamba City 4028, Laguna WEBSITE: http://www.suzuki.com.ph Part No. 99011C45H62L31A May 2022 Printed in the Philippines...
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