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Hayward PERFLEX EC65A, PERFLEX EC75A Owner's Manual

Hayward PERFLEX EC65A, PERFLEX EC75A Owner's Manual

Extended cycle filter

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The Perflex Model EC40 is a high performance swimming pool filter with a filtration rating of 2,400 gallons
(9.1 KL) per hour. Manufactured from durable, corrosion-proof materials, it is designed for continuous
operation, for installation above or below the pool water line, for fresh or salt water swimming pools. The
EC40 filter uses diatomite filter powder (commonly called D.E.). D.E. is the most efficient dirt remover known.
It is normally fed into the system through the skimmer when the filter is initially started; then drained from the
filter when its dirt holding capacity has been reached. Through Perflex's exclusive "BUMP" action, the D.E.
is periodically regenerated and the filter cycle extended without changing the powder. When the filter
powder is totally used, the "BUMP" action makes it possible to drain the used diatomite without backwashing
or dismantling the filter.
PUMP SELECTION
To power your Perflex filter, select a continuous duty pump
designed for swimming pool service.
bracket and hardware furnished with the filter will readily accept
most units.
It is important to determine whether the pump will be located
above or below the normal pool water line. If the pump is going
above the water line, a self-priming centrifugal pump must be
used. Self-priming pumps can lift water from a lower level and
prime automatically. There is another type of pump simply
called the centrifugal . Unlike self-priming centrifugals which
can lift water from a lower level, a centrifugal must be located
below the water line for dependable priming.
Select a pump with an output rating of between 30 and 65
GPM (114-246 LPM). Since 40 GPM (150 LPM) is the desired
maximum filter flow, a flow controller (part number ECX1055) is
furnished with each unit for use with pumps rated between
40
and
65
GPM
(150-246
controller in the filter body as illustrated with an elbow adapter,
union connector, or adapter. The adapter both secures the
controller in its proper
position, and completes
the hydraulic balance of
the system.
FILTER LOCATION
1.
Since plumbing fittings
offer a resistance to
water flow, locate the
filter as close to the
swimming
pool
as
practical.
Keep the
number of fittings to a minimum. Select a well-drained area,
one that will not flood when it rains.
Set the filter on a level platform or base. Keep the filter
2.
"BUMP" handle, drain outlet, and pressure gauge
accessible for convenient operation. There is an alternate
"BUMP" handle location on the other side of the filter out
Instructions for changing the handle position are covered
later.
3.
Position the filter so the tank can drain by gravity.
The pump mounting
LPM).
Install
the
flow
let.
MODEL EC40 SERIES
PLUMBING
1.
Use 1-1/4" or 1-1/2" I.D. flexible plastic pipe, or hose, joined
with insert fittings and stainless steel clamps. If a rigid pipe
is used, be sure to provide unions for easy servicing.
2.
Ball-style control valves are recommended.
3.
All plumbing connections on the EC40 filter are 1-1/2" N.P.T.
When making connections to the filter, use plastic male-end
adapters. Apply three turns of Teflon tape or plastic pipe
sealant to the male threads.
IS40AB-98

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Summary of Contents for Hayward PERFLEX EC65A, PERFLEX EC75A

  • Page 1 IS40AB-98 MODEL EC40 SERIES The Perflex Model EC40 is a high performance swimming pool filter with a filtration rating of 2,400 gallons (9.1 KL) per hour. Manufactured from durable, corrosion-proof materials, it is designed for continuous operation, for installation above or below the pool water line, for fresh or salt water swimming pools. The EC40 filter uses diatomite filter powder (commonly called D.E.).
  • Page 2 SPECIFICATIONS EFFECTIVE PRESSURE LOSS AT MAXIMUM MODEL FILTRATION DESIGN FLOW RATE DESIGN FLOW RATE WORKING REQUIRED CLEARANCE AREA RESIDENTIAL PUBLIC RESIDENTIAL PUBLIC PRESSURE SIDE ABOVE 3.45 EC40 19 ft. 1.8 m 12 inch 30 cm 18 inch 46 cm NOTE: ANSI/NSPI-4 Article V, standard for above-ground and on-ground pools, advises that components such as the filtration system, pumps and heater be positioned so as to prevent their being used as a means of access to the pool by...
  • Page 3 Screw the fitting into the thread hand tight; then, using a CLEANING wrench, tighten one more full turn. Additional tightening is Cleaning is recommended when the gauge pressure rises unnecessary and could result in broken or damaged fittings. more than 10 psi (.70 Bar) in less than a 24 hour period or Refer to the diagrams for suggested valving.
  • Page 4 No returns may be made directly to the factory location and stored indoors. Prior to removal, cycle the filter as without the expressed written authorization of Hayward Pool described under CLEANING. Products, Inc.
  • Page 5 This manual contains important safety information that must be furnished to the end user of this product. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS, INC. Corporate Headquarters: U.S.A: 620 Division Street...
  • Page 6: Important Safety Instructions

    Perflex™ Extended Cycle Filtration System__________ ________ PRODUCT REGISTRATION (Retain For Your Records) DATE OF INSTALLATION ____________________ INITIAL PRESSURE GAUGE READING (CLEAN FILTER) _______________________ PUMP MODEL ________________ HORSEPOWER _______________________ FILTER MODEL ________________ SERIAL NUMBER _______________________ IMPORTANT SAFETY INSTRUCTIONS When installing and using this electrical equipment, basic safety precautions should always be followed, including the following: Failure to follow instructions may result in injury.
  • Page 7: Risk Of Electric Shock

    Perflex™ Extended Cycle Filtration System__________ _________________________ NOTE: The National Electrical Code (NEC) permits use of a cord with a maximum 3 ft. (1 m) length. If your pump is equipped with a cord complying with the NEC, the following three (3) items apply.
  • Page 8: General Information

    MUST be followed precisely. The Hayward Perflex System is a high performance swimming pool filter system having an output rating of 2,400 gallons (9.1 KL) per hour. Manufactured from durable, corrosion-proof materials, the filter and pump are combined on a strong, molded mounting base.
  • Page 9: Installation Instructions

    Perflex™ Extended Cycle Filtration System _________________________ Installation Instructions System Location For best pump performance, the system MUST be located below the pool water line (See Figure to the right). Install the system on a firm, level base or pad to meet all local and national codes.
  • Page 10: Prior To Start-Up

    Perflex™ Extended Cycle Filtration System _____________________________________ Prior to Start-Up Before Starting the Filter System 1. Obtain a supply of operating chemicals, D.E., and a pool test kit. Use only the swimming pool grades of D.E., such as: CELATOM (Eagle-Picher Industries, Inc.) AQUA-CEL (Johns-Manville Products Corporation) DICALITE 4200 (Grefco, Inc.) WITCO (Witco Corporation)
  • Page 11: Start-Up And Operation

    Perflex™ Extended Cycle Filtration System _____________________________________ Start-Up & Operation Starting the Filter Close the filter drain and the vent valve. CAUTION – All suction and outlet valves MUST be OPEN before operating the filter system. Failure to do so could cause severe personal injury and/or property damage. 1.
  • Page 12: Preventative Maintenance

    Prior to removal, cycle the filter as described under "Cleaning". Service & Repairs Consult your local authorized Hayward-Perflex dealer or service center. No returns may be made directly to the factory without the expressed written authorization of Hayward Pool Products, Inc.
  • Page 13: Troubleshooting

    Perflex™ Extended Cycle Filtration System _____________________________________ Troubleshooting Problem Probable Cause Remedy Running at high pressures. D.E. coated with normal accumulation of Bump pool dirt, algae, etc. Overcharge of D.E. Bump-Drain-Recharge. Restriction in return line caused by small Change to larger size fitting. eyeball fitting.
  • Page 14 Perflex™ Extended Cycle Filtration System _____________________________________ Troubleshooting (cont.) Problem Probable Cause Remedy Short cycles - even after proper Contaminated (clogged) Flex-Tube Clean tube nest (2 methods) Bump-Drain-Recharge. braids caused by: 1. Natural accumulation of chemical 1. Detergent Cleaning: Remove tube deposits (accelerated if chemicals are nest and hose down with forceful stream fed through skimmer).
  • Page 15: Replacement Parts

    Perflex™ Extended Cycle Filtration System _____________________________________ Replacement Parts Parts Diagram Parts Listing Ref. Part No. Description No. Req’d ECX10066 Bump Mechanism Cover ECX5000BP Filter Head with Vent Valve ECX4034 Filter Body with Flow Diffuser ECX4000C Clamp Assembly with Hardware ECX4000CHK Hardware Kit for Clamp Assembly ECX1014A Shaft Kit...
  • Page 16: Warranty Registration Card

    To obtain warranty replacements or repair, defective components or parts should be returned, transportation paid, to the place of purchase, or to the nearest authorized Hayward service center. For further Hayward dealer or service center information, contact Hayward customer service department. No returns may be made directly to the factory without the express written authorization of Hayward Pool Products, Inc.
  • Page 17 It can also make consumers aware of actions that are unpredictable and unsafe. The NOTICE label indicates special instructions that are important but not related to hazards. SAVE THIS INSTRUCTION MANUAL USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN www.haywardpool.com...
  • Page 18 Page 2 of 12 IS65ING Rev A THIS PAGE IS INTENDED TO BE BLANK USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN www.haywardpool.com...
  • Page 19 Ground motor before connecting to electrical power supply. Failure to ground pump motor can cause serious or fatal electrical shock hazard. WARNING – Do NOT ground to a gas supply line. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN www.haywardpool.com...
  • Page 20: Pump Selection

    The Hayward-Perflex is a high performance swimming pool filter. The EC65AC filter it has an output rating of 3,240 gallons (12.2 KL) per hour. The EC75AC filter it has an output rating of 4800 gallons (18.0 KL) per hour Manufactured from durable, corrosion-proof materials, the filter can be combined on a strong, molded mounting base.
  • Page 21 Repeat 8 times. Open the vent valve (under bump cover), open the filter drain (Note: if the filter is installed below the pool water line, close the suction and return valves) and USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN www.haywardpool.com...
  • Page 22 Union Ball End SPX1480C Union Nut ECX1263 Platform Base ECX1275 Pump Mounting Screw EC1161 Washer ECX12515 Flex-Tube Nest (EC65) ECX125175 Flex Tube Nest (EC75) (Includes. 13thru 22) USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN www.haywardpool.com...
  • Page 23: Product Registration

    If an algae condition develops and the pool water SERVICE & REPAIRS "blooms" green, superchlorination of the pool will be Consult your local authorized Hayward-Perflex dealer necessary to clear it. Add unstabilized granular chlorine, or service center. No returns may be made directly to or liquid chlorine.
  • Page 24 D.E. must be added as soon as Chemical Cleaning: This filter is full of water and pump is putting requires use of water and out a steady stream. muriatic acid solution (or filter USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN www.haywardpool.com...
  • Page 25 — then vacuum. when 3. Vacuum so as to by-pass filter. vacuuming. Presence of alum or floccing agents, which will Avoid using floccing agents. clog filter. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN www.haywardpool.com...
  • Page 26: Limited Warranty

    To obtain warranty replacements or repair, defective components or parts should be returned, transportation paid, to the place of purchase, or to the nearest authorized Hayward service center. For further Hayward dealer or service center information, contact Hayward customer service department. No returns may be made directly to the factory without the express written authorization of Hayward Pool Products, Inc.
  • Page 27 Now that you’ve got the filter that provides the cleanest, clearest pool water...Get the video that keeps maintenance at a minimum and pool enjoyment at a maximum! That's right. Hayward Pool Products has an easy, stress-free way for you to learn about how to operate and maintain your Perflex filter–by video.
  • Page 28 Page 12 of 12 IS65ING Rev A THIS PAGE IS INTENDED TO BE BLANK USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pomona, CA Clemmons, NC Nashville, TN www.haywardpool.com...