Related Manuals for Alpha-InnoTec PWZSV H1 Series
Summary of Contents for Alpha-InnoTec PWZSV H1 Series
- Page 1 OPERATING MANUAL PWZSV H1 SERIES PWZSV H3 SERIES 83056500rUK Brine/Water heat pumps Brine heat station www.alpha-innotec.com...
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Page 2: Table Of Contents
Contents About this operating manual ...... 3 12 Maintenance ..........25 Validity ............3 12.1 Basic principles ........25 Reference documents ....... 3 12.2 Maintenance after commissioning ..25 1.3 Symbols and identification markings ..3 12.3 Maintenance as required ......25 Contact ............4 12.4 Clean and flush the evaporator and Safety ............... -
Page 3: About This Operating Manual
About this operating manual Symbol Meaning Safety-relevant information. This operating manual is part of the unit. Warning of physical injuries. Danger of fatal injury due to ► Before working on or with the unit read the electric current. operating manual carefully and follow it for all DANGER Indicates an imminent danger re- activities at all times, especially the warnings and... -
Page 4: Contact
The product may only be opened by qualified personnel. any time and is kept up-to-date: All procedural instructions in this operating manual ● Germany: www.alpha-innotec.de are intended excusively for qualified and skilled personnel. ● www.alpha-innotec.com Only qualified, skilled personnel is able to carry out the work on the unit safety and correctly. Interference... -
Page 5: Disposal
2.5 Disposal Existing earthing connections within housings or on mounting plates must not be altered. If this should nev- ertheless be necessary in the course of repair or as- Environmentally hazardous substances sembly work: Improper disposal of environmentally hazardous sub- ► Restore earthing connections to their original con- stances (e.g. - Page 6 Unsuitable quality of the water in the domes- If a system is not planned, designed, started up and operated according to the given requirements, there is tic hot water tank a risk that the following damage and faults will o ccur: ► Ensure that the drinking water is of drinking water ● Malfunctions and the failure of components, e.g. quality.
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Page 7: Description
Description 5 Domestic hot water tank sensor 6 Domestic hot water tank 7 Module box 3.1 Layout 8 Heating circuit/domestic hot water circulation pump 9 Electric heating element NOTE 10 Manual power regulation electric heating This section essentially names element (MLRH) components relevant for fulfilling the tasks described in this operating manual. -
Page 8: Accessories
3.2 Accessories Control unit The separate package contains: The following accessories are available for the unit through the manufacturer’s local partner: ● “Cooling package” for retrofitting type H units with a cooling function ● Air / magnetic sludge separator ● Room thermostat for switching the cooling function (if included) ● Dew point monitor for protecting a system with cooling function at low flow temperatures ●... -
Page 9: Operation And Care
Delivery, storage, transport Cooling and installation Type H units can be retrofitted with the “Cooling package” accessories. The following options are possible for units with cooling function ( operating manual of the heating and heat pump controller): IMPORTANT Damage to the housing and the unit components ●... -
Page 10: Unpacking And Transport
5.3 Unpacking and transport Dismantle housing panels for transport with handcart or carrying the unit NOTE Unit is unpacked ( “Unpacking”, page 10). The module box can be removed for transport To avoid damage to the housing panels: ( “Removing the module box”, page 12). Undo 2 screws at the bottom of the front panel. Lift up the front panel and put it down in safe Notes on safe transport place. -
Page 11: Installation
Transport with a handcart 5.4 Installation IMPORTANT Installation room and space requirements If transporting with a handcart the module box must be pushed in. NOTE Housing panels are dismantled. Note and follow the local regulations and standards regarding the installation room Load the unit sideways onto a handcart –... -
Page 12: Installation And Connection
Installation and connection Disconnect the electrical connections first. 6.1 Removing the module box IMPORTANT If the module box is tilted by more than 45°, compressor oil runs into the cooling circuit. ► Do not tilt the module box by more than 45°. The module box contains the whole cooling circuit of the heat station. - Page 13 Disconnect the hydraulics. Undo the two screws at the side. Undo the clips. 1 Clips Pull the heat pump heating connections at an an- Undo the pipe connections by pressing the flex- gle to make it easier to pull out the module box. ible pipes downwards as far as possible so that the connection is unplugged.
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Page 14: Install The Module Box
6.3 Installing the hydraulic To protect the floor and move the module box (③) more easily: place boards (④) under it, e.g. from connections the packaging material. NOTE The safety valve that is integrated or included in delivery has a tolerance of plus / minus 10% for the set pressure. If local regulations, laws, standards or directives require a smaller tolerance range, the safety valve must be replaced on site with a safety valve... -
Page 15: Connect The Electrical Cables
If the heat source will be connected at the side, the If the connection leaks: cables can be cut to a residual length of at least Undo connection and check pipe for damage. 250 mm from the edge of the device. Tighten the union nut hand-tight and retighten “Dimensional drawings“, page 38 with the open-ended spanner with 1/8 to 1/4 turn, as the clamping ring is already in a clamping posi- IMPORTANT... - Page 16 Terminal reconnection process ● Note the level of the tripping current 1 x cable / 3 x cables data / Scope supply“, from “Technical page 28 Pull out the pre-installed load cable from the front ● Comply with the electromagnetic compatibility and at the same time, pull in 3x load cables from regulations (EMC regulations) above...
- Page 17 PWZSV 62H3S PWZSV 92H3S, PWZSV 122H3S, PWZSV 162H3S 1 Supply cable 1 Supply cable external wiring internal wiring external wiring internal wiring 3 Supply cables 3 Supply cables external wiring internal wiring external wiring internal wiring PE control L1 heating element L control L2 compressor PE control...
- Page 18 Electric heating element control NOTE The electric heating element is adjustable in 0.5 kW increments. Heat pump fuses The fuses below apply to the as-delivered condition only. If additional loads are connected to the controller the max- imum fuse must always be used. The heating element control setting is made in the controller, under System Settings. 3~400V WP capacity Compressor current...
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Page 19: Installing The Control Unit
6.5 Installing the control unit IMPORTANT Mount the wall bracket with control panel only ver- If the heat pump is ready for use, the control unit must be tically on a wall! fixed onto the wall (①) or onto the front of the units (②). Fasten the wall bracket using the 3 screws (plus dowels) included in the scope of delivery. -
Page 20: Flushing, Filling And Venting
Flushing, filling and venting Drill the hole for the cable penetration and insert the grommet (supplied). Use the 4 screws in the separate package to fix Remove the front panel of the wall bracket. the module box Push the control part onto the bracket. ► Unscrew the front panel of the module box. Lay the already fixed LIN bus cable and, optionally, the RBE and network cable above the bracket and fasten with cable ties (in the separate package). -
Page 21: Vent The Circulation Pump Of The Heat Source
7.3 Vent the circulation pump of the If an antifreeze agent is not compatible with one of these materials, it may not be used. heat source Antifreeze agents from our product range are safe The front panel of the module box is unscrewed. ... -
Page 22: Flush And Fill The Heating Circuit
7.4 Flush and fill the heating circuit Drain pipe of the safety valve is connected. The front panel of the module box is unscrewed. IMPORTANT ► Ensure that the set pressure of the safety valve is The system must be absolutely free from air before not exceeded. -
Page 23: Domestic Hot Water Tank
Domestic hot water tank Position the valve motor (①) on the 3-way change- over valve (③). Insert the U-clip (②) into the floor of the valve mo- The integrated domestic hot water tank is made of tor. stainless steel and is suitable for normal drinking water. “Unsuitable quality of the water in the domestic hot water tank“, page 6 8.1 Flush, fill and vent the domestic hot water tank NOTE The first filling and initial startup of the do- mestic hot water tank must be carried out by... -
Page 24: Set The Overflow Valve
10 Set the overflow valve The IBN assistant already provides the option, in the event of the integration of the storage tank in series to adjust the overflow valve according to to the hydrau- lic system. 1 Overflow valve 2 Rotary-push button If you exit the “Set bypass valve” menu or at the Confirm the IBN assistant or: latest after one hour, the circulation pump switch- es back to standard regulation Open valves to heating circuit. -
Page 25: Commissioning
11 Commissioning 12 Maintenance The relevant planning and design data of the system NOTE is documented in full We recommend that you sign a maintenance The relevant energy supply company has been agreement with accredited heating notified of the operation of the heat pump system. company. The system is air-free ... -
Page 26: Yearly Maintenance
13 Faults 12.5 Yearly maintenance ► Record the quality of the heating water analytically. ► Read out the cause of the fault via the diagnostics In case of deviations from the specifications, take program of the heating and heat pump controller. suitable measures without delay. ► Contact the local partner of the manufacturer or Clean the domestic hot water tank: the factory’s customer service. -
Page 27: Manually Unblock The Circulating Pumps
14 Dismantling and disposal 13.2 Manually unblock the circulating pumps 14.1 Dismantling Circulating pumps can block due to sediments or long- er standstill periods. This blockage can be removed ► Collect all substances safely. manually. ► Separate components according to their materials. Release the blockage of the heat source 14.2 Disposal and recycling circulation pump ► Dispose of environmentally hazardous substanc- Unscrew the front panel of the module box. -
Page 28: Technical Data / Scope Of Supply
Technical data / Scope of supply Performance data PWZSV 62H1S PWZSV 92H1S Values in brackets: (1 Compressor) Heating capacity | COP for B0/W35 acc. to DIN EN14511-x: 2013 Partial load operation kW | COP 3.32 ı 4.86 4.00 ı 4.76 for B0/W45 acc. -
Page 29: Pwzsv 122H1S
Technical data / Scope of supply Performance data PWZSV 122H1S Heating capacity ı COP for B0/W35 acc. to DIN EN14511-x: 2013 Partial load operation kW ı COP 5.06 ı 4.87 for B0/W45 acc. to DIN EN14511-x: 2013 Partial load operation kW ı... -
Page 30: Pwzsv 62H3S - Pwzsv 92H3S
Technical data / Scope of supply Performance data PWZSV 62H3S PWZSV 92H3S Values in brackets: (1 Compressor) Heating capacity | COP for B0/W35 acc. to DIN EN14511-x: 2013 Partial load operation kW | COP 3.32 ı 4.86 4.00 ı 4.76 for B0/W45 acc. -
Page 31: Pwzsv 122H3S - Pwzsv 162H3S
Technical data / Scope of supply Performance data PWZSV 122H3S PWZSV 162H3S Heating capacity ı COP for B0/W35 to DIN EN14511-x: 2013 Partial load operation kW ı COP 5.06 ı 4.87 9.42 ı 4.92 for B0/W45 to DIN EN14511-x: 2013 Partial load operation kW ı... -
Page 32: Performance Curves
Performance curves PWZSV 62H1S / PWZSV 62H3S Qh (kW) Pe (kW) Max. Max. 35°C 55°C 35°C 65°C 55°C 65°C Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp (m³/h) (m³/h) 823272a Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung Leistungsaufnahme... -
Page 33: Pwzsv 92H1S
PWZSV 92H1S Performance curves Qh (kW) Pe (kW) Max. Max. Max. 35°C 35°C 55°C 55°C 65°C 65°C Min. Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp (m³/h) (m³/h) 823278 Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung Leistungsaufnahme Coeffiicient of performance / Leistungszahl... -
Page 34: Pwzsv 122H1S
Performance curves PWZSV 122H1S Qh (kW) Pe (kW) 35°C 35°C 55°C 55°C 65°C 65°C Max. Max. Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp (m³/h) (m³/h) 823276b Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung Leistungsaufnahme Coeffiicient of performance / Leistungszahl ∆p... -
Page 35: Pwzsv 92H3S
PWZSV 92H3S Performance curves Qh (kW) Pe (kW) Max. Max. Max. 35°C 35°C 55°C 55°C 65°C 65°C Min. Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp (m³/h) (m³/h) 823278 Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung Leistungsaufnahme Coeffiicient of performance / Leistungszahl... -
Page 36: Pwzsv 122H3S
Performance curves PWZSV 122H3S Qh (kW) Pe (kW) Max. Max. 35°C 35°C 55°C 55°C 65°C 65°C Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp (m³/h) (m³/h) 823275b Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung Leistungsaufnahme Coeffiicient of performance / Leistungszahl ∆p... -
Page 37: Pwzsv 162H3S
PWZSV 162H3S Performance curves Qh (kW) Pe (kW) Max. Max. 35°C 35°C 55°C 55°C 65°C 65°C Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp (m³/h) (m³/h) 823273a Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung Leistungsaufnahme Coeffiicient of performance / Leistungszahl ∆p... -
Page 38: Dimensional Drawings
Dimensional drawings PWZSV Threaded fitting Rp 5/4" Rp 1" Rp 1" ↑↓ ↓ ↑ Ø28 >250 >250 Ø28 Ø35 Allgemein- Maß Oberflächen toleranz DIN ISO 2768 -cL Datum Name Erstellt 20.10.2015 Eberlein Pos. Pos. Name Name Dim. Dim. Gepr. Heating water outlet (feed) Heating water outlet (feed) Ø... -
Page 39: Control Unit And Wallbracket
Schutzvermerk ISO 16016 Schutzvermerk ISO 16016 beachten PWZSV Control unit and wallbracket Bohrschablone A Wall-mounting Schutzvermerk ISO 16016 beachten Bohrschablone B Schutzvermerk ISO 16016 beachten All dimensions in mm. Bohrschablone B Blattformat: A4 hoch Allgemein- Maßstab Det. Maßstab Oberflächen Blattformat: A4 hoch toleranz Werkstoff Gewicht Allgemein-... - Page 40 Installation plan 1 and 2 PWZSV 1000 >1 1000 1000 >1 >1 >1 egende: DE819445 Allgemein- Oberfl Legende: DE819445 toleranz Version 1 Legende: DE819445 Rh min. Raumhöhe Minimum DIN ISO 2768 -c Version 2 Freiraum für Servicezwecke Version 2 Rh min. Raumhöhe Minimum Freiraum für funktionsnotwendiges Zubehör Rh min.
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Page 41: Installation Plans
PWZSV Installation plan 3 > 600 >1 >1 Keys: UK819445 All dimensions in mm. Legende: DE819445 Version 3 Free space for service Version 3 Rh min. Raumhöhe Minimum purposes 1000 Freiraum für Servicezwecke Finished floor level Oberkante Fertigfussboden Rh min. Minimum room height Alle Maße in mm. -
Page 42: Hydraulic Integration
Hydraulic integration PWZSV Default Subject to change without notice | 83056500rUK | ait-deutschland GmbH... -
Page 43: Separate Buffer Tank
Hydraulic integration PWZSV Separate buffer tank Subject to change without notice | 83056500rUK | ait-deutschland GmbH... -
Page 44: Legend Hydraulic Integration
Subject to change without notice | 83056500rUK | ait-deutschland GmbH... -
Page 45: Terminal Diagrams
PWZSV 62H1S – PWZSV 122H1S Terminal diagram 1~N/PE/230V/50Hz 1~N/PE/230V/50Hz 1~N/PE/230V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83056500rUK | ait-deutschland GmbH... -
Page 46: Pwzsv 62H3S / Pwzsv 92H3S
Terminal diagram PWZSV 62H3S / PWZSV 92H3S 3~N/PE/400V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83056500rUK | ait-deutschland GmbH... -
Page 47: Pwzsv 122H3S / Pwzsv 162H3S
PWZSV 122H3S / PWZSV 162H3S Terminal diagrams 3~N/PE/400V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83056500rUK | ait-deutschland GmbH... -
Page 48: Circuit Diagrams
Circuit diagram 1/3 PWZSV 62H1S – PWZSV 122H1S brown blue brown brown Subject to change without notice | 83056500rUK | ait-deutschland GmbH... - Page 49 PWZSV 62H1S – PWZSV 122H1S Circuit diagram 2/3 OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 OUT14 OUT13 Subject to change without notice | 83056500rUK | ait-deutschland GmbH...
- Page 50 Circuit diagram 3/3 PWZSV 62H1S – PWZSV 122H1S blue NTC9 brown / blue white brown green yellow pink NTC12 NTC13 NTC14 NTC15 white / blue grey / brown pink / brown violet grey / pink red / blue white / green /2.D7 Subject to change without notice | 83056500rUK | ait-deutschland GmbH...
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Page 51: Pwzsv 62H3S / Pwzsv 92H3S
PWZSV 62H3S / PWZSV 92H3S Circuit diagram 1/3 brown blue brown brown Subject to change without notice | 83056500rUK | ait-deutschland GmbH... - Page 52 Circuit diagram 2/3 PWZSV 62H3S / PWZSV 92H3S OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 OUT14 OUT13 Subject to change without notice | 83056500rUK | ait-deutschland GmbH...
- Page 53 PWZSV 62H3S / PWZSV 92H3S Circuit diagram 3/3 blue NTC9 brown / blue white brown green yellow pink NTC12 NTC13 NTC14 NTC15 white / blue grey / brown pink / brown violet grey / pink red / blue white / green /2.D7 Subject to change without notice | 83056500rUK | ait-deutschland GmbH...
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Page 54: Pwzsv 122H3S
Circuit diagram 1/3 PWZSV 122H3S black black brown brown grey grey Subject to change without notice | 83056500rUK | ait-deutschland GmbH... - Page 55 PWZSV 122H3S Circuit diagram 2/3 OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 OUT14 OUT13 Subject to change without notice | 83056500rUK | ait-deutschland GmbH...
- Page 56 Circuit diagram 3/3 PWZSV 122H3S blue NTC9 brown / blue white brown green yellow pink NTC12 NTC13 NTC14 NTC15 white / blue grey / brown pink / brown violet grey / pink red / blue white / green /2.D7 Subject to change without notice | 83056500rUK | ait-deutschland GmbH...
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Page 57: Pwzsv 162H3S
PWZSV 162H3S Circuit diagram 1/3 black black brown brown grey grey Subject to change without notice | 83056500rUK | ait-deutschland GmbH... - Page 58 Circuit diagram 2/3 PWZSV 162H3S OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 OUT14 OUT13 Subject to change without notice | 83056500rUK | ait-deutschland GmbH...
- Page 59 PWZSV 162H3S Circuit diagram 3/3 blue NTC9 brown / blue white brown green yellow pink NTC12 NTC13 NTC14 NTC15 white / blue grey / brown pink / brown violet grey / pink red / blue white / green /2.D7 Subject to change without notice | 83056500rUK | ait-deutschland GmbH...
- Page 60 GmbH Industriestraße 3 95359 Kasendorf Germany +49 9228 / 9906-0 +49 9228 / 9906-189 info@alpha-innotec.de www.alpha-innotec.com alpha innotec – an ait-deutschland GmbH brand Subject to technical amendments without prior notice.
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